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PAGE 10

WS1TC & WS1.25 TC Manual 

Page 13

6

2

4b

4a

5

1

3

7

8

WS1TC Drive Cap Assembly, Down ow Piston, Regenerant Piston and Spacer Stack Assembly

Drawing No.

Order No.

Description

Quantity

1

V3005

WS1 Spacer Stack Assembly

1

2

V3004

Drive Cap ASY

1

3

V3178

WS1 Drive Back Plate

1

4

V3011

WS1 Piston Down ow ASY

1

5

V3174

WS1 Regenerant Piston

1

6

V3135

O-ring 228

1

7

V3180

O-ring 337

1

8

V3105

O-ring 215 (Distributer Tube)

1

Not Shown

V3001

WS1 Body ASY Down ow 

1

V3001-02

WS1 Mixing Valve Body ASY

Note: The regenerant piston is not used in backwash only applications.

Black Plug

4

FRONT COVER AND DRIVE ASSEMBLY

Item No. Qy.

Part No.

Description

1

1

V4161

Front Cover Assembly

2

1

V3107

Motor

3

1

V3106

Drive Bracket & Spring Clip

4

1

V4183LM-BOARD PC Board

5

3

V3110

Drive Gear 12 x 36

6

1

V3109

Drive Gear Cover

Not 

Shown

1

V3186

Transformer 110V-12V

DRIVE CAP ASSEMBLY, DOWNFLOW PISTON, REGENERANT PISTON AND SPACER  STACK ASSEMBLY

Item No. Quantity

Part No.

Description

1

1

V3005

Spacer Stack  Assembly

2

1

V3004

Drive Cap Assembly

3

1

V3135

O-Ring 228

4

1

V3011

Piston Assembly

5

1

V3174

Regenerant Piston

6

1

V3105

O-Ring 215

7

1

V3180

O-Ring 337

8

1

V3946

Back Plate

INJECTOR, INJECTOR CAP, SCREEN AND O-RING

Item No. Quantity

Part No.

Description

1

1

V3176

Injector Cap

2

1

V3152

O-Ring 135

3

1

V3177

Injector Screen

4

1

V3010-1Z

Injector Assy  Z Plug

5

1

V3010-1C

Injector Assy C Violet

5

1

V3010-1E

Injector Assy E White

5

1

V3010-1F

Injector Assy F Blue

5

1

V3010-1G

Injector Assy G Yellow   

Not 

Shown

*

V3170

O-Ring 011

Not 

Shown

*

V3171

O-Ring 013

* Injector plug and injector each contain one 011 and one 013 

O-Ring. 

Refer to page 17 for detailed service instructions.

WS1 & WS1.25 Drawings & Service Manual 

Page 5

Injector Cap, Injector Screen, Injector, Plug and O-Ring

1

2

3

4

5

Drawing No.

Order No.

Description

Quantity

1

V3176

INJECTOR CAP

1

2

V3152

O-RING 135

1

3

V3177-01

INJECTOR SCREEN CAGE

1

4

V3010-1Z

WS1 INJECTOR ASY Z PLUG

1

5

V3010-1A

WS1 INJECTOR ASY A BLACK

1

V3010-1B

WS1 INJECTOR ASY B BROWN

V3010-1C

WS1 INJECTOR ASY C VIOLET

V3010-1D

WS1 INJECTOR ASY D RED

V3010-1E

WS1 INJECTOR ASY E WHITE

V3010-1F

WS1 INJECTOR ASY F BLUE

V3010-1G

WS1 INJECTOR ASY G YELLOW

V3010-1H

WS1 INJECTOR ASY H GREEN

V3010-1I

WS1 INJECTOR ASY I ORANGE

V3010-1J

WS1 INJECTOR ASY J LIGHT BLUE

V3010-1K

WS1 INJECTOR ASY K LIGHT 
GREEN

Not Shown

V3170

O-RING 011

*

Not Shown

V3171

O-RING 013

*

* The injector plug and the injector each contain one 011 (lower) and 013 (upper) o-ring.

Note: For up

 ow position, injector is located in the up hole and injector plug is in the 

other hole. WS1 up

 ow bodies are identi

 ed by having the DN marking removed.

Up

 ow option is not applicable to EE, EI, or TC control valves.

For a 

 lter that only backwashes, injector plugs are located in both holes.

Page 4

 

LM Manual

AC Adapter

U.S.

Supply Voltage

120 V AC

Supply Frequency

60 Hz

Output Voltage

12 V AC

Output Current

500 mA

Wiring For Correct On/Off Operation

PC Board Relay 

Terminal Block

Relay

RLY 1

Coil -

COM

Coil +

Relay Driver Output Type – Single Solid-State 12VDC “wet” contact - N.O. 

Relay Driver Output Capacity - 12VDC @100mA.

NOTE: Check for proper mounting dimensions on valve back plate prior to 

mounting an external relay under control cover.

Front Cover and Drive Assembly

Drawing No.

Order No.

Description

Quantity

1

V4161-01

WS LM FRONT COVER BLACK ASSEMBLY

1

2

V3107-01

WS1 MOTOR

1

3

V3106-01

WS1 DRIVE BRACKET & SPRING CLIP

1

4

V4183LM-BOARD

WS1THRU2 LM PCB REPL

1

5

V3110

WS1 DRIVE GEAR 12X36

3

6

V3109

WS1 DRIVE GEAR COVER

1

Not Shown

V3186

WS1 AC ADAPTER 120V-12V

1

Not Shown

V3946

WS1 WIDE DRIVE BACK PLATE

1

5

Battery replacement 

is 3 volt lithium coin 

cell type 2032.

Correct 

Battery 

Orientation

When replacing the battery, align 

positives and push down to fully seat.

1

2

3

6

4

3

6

8

Refer to page 15 for detailed service instructions.

Refer to page 16-17 for detailed service instructions.

Summary of Contents for 7-LESDCATS-100B

Page 1: ...gratulations on purchasing your new Lancaster Water Conditioner This unit is designed to give you many years of trouble free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes please file this booklet with your important documents 7 LESDCATS 75B 7 LESDCATS 100B 7 LESDCATS...

Page 2: ...amily Size Number of people in family Total Gallons Per Day x Grains Per Gallon of hardness Total Grains per Day INSTALLATION DATE SERIAL NUMBER INSTALLER NAME PHONE ADDRESS TABLE OF CONTENTS Job Specifications 2 Pre Installation Review 3 General Installation and Service Warnings 3 Bypass Valve Operation 4 Installation Instructions Diagrams 5 6 Placing System into Service 7 Set Time of Day 7 Adjus...

Page 3: ...d for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after treatment GENERAL INSTALLATION AND SERVICE WARNINGS PRE INSTALLATION REVIEW WATER QUALITY If sand or sediment is present in the water supply a sediment filter should be installed ahead of the water conditioner Your water conditioner has been designed to adequately reduce hardne...

Page 4: ...ors are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o rings can easily be replaced if service is required The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles The handles identify the flow di...

Page 5: ...ction on the control valve The control valve has a standard refill elbow to which a 3 8 flexible tube can be connected see page 6 One polytube insert is shipped on the brine line elbow s locking clip Remove this white polytube insert and replace the locking clip The second polytube insert is taped to the top of the brine well cap in the brine tank Press the polytube inserts into each end of the pr...

Page 6: ... VALVE BEFORE AERATION SYSTEM AERATION SYSTEM A HOT WATER THERMAL EXPANSION TANK IS REQUIRED ON THE COLD WATER INLET OF A WATER HEATER TO SERVICE A HOT WATER THERMAL EXPANSION TANK IS REQUIRED ON THE COLD WATER INLET OF A WATER HEATER UNTREATED LINE UNTREATED LINE A SMALL AMOUNT OF AIR MAY BECOME TRAPPED IN THE SERVICE LINE AFTER THE AERATION SYSTEM BACKWASHES A SPUTTERING OF AIR MAY BE NOTICED AT...

Page 7: ...l to finish the RINSE cycle It will then advance to the FILL position The brine tank will now automatically fill with the proper volume of water for the first regeneration Allow the control to automatically advance to the SOFTENING position Load the brine tank with salt Solar Salt is recommended SANITIZING Use 2 oz of 5 household chlorine bleach for each cubic foot of resin Pour bleach directly in...

Page 8: ...ay Override using or buttons number of days between regeneration 1 to 28 or OFF Press NEXT to go to step 4 Press REGEN to return to previous step STEP 4 Next Regeneration Time hour Set the hour of day for regeneration using or buttons AM PM toggles after 12 The default time is 2 00 AM Press NEXT to go to Step 5 Press REGEN to return to previous step STEP 5 Next Regeneration Time minutes Set the mi...

Page 9: ...M BUT AFTER ANY UNTREATED LINES AT LEAST 12 VERTICAL COLUMN OF WATER PIPE ON TOP OF CHECK VALVE BEFORE AERATION SYSTEM AERATION SYSTEM WELL PUMP SYSTEM SUPPLY GPM MUST EQUAL OR EXCEED AERATION SYSTEM SERVICE BACKWASH GPM FROM WELL PUMP PRESSURE TANK CHECK VALVE IN LINE CHECK VALVE REQUIRED INSTALLED VERTICALLY PRIOR TO AERATION SYSTEM BUT AFTER ANY UNTREATED LINES AT LEAST 12 VERTICAL COLUMN OF WA...

Page 10: ...010 1F Injector Assy F Blue 5 1 V3010 1G Injector Assy G Yellow Not Shown V3170 O Ring 011 Not Shown V3171 O Ring 013 Injector plug and injector each contain one 011 and one 013 O Ring Refer to page 17 for detailed service instructions WS1 25 Drawings Service Manual Page 5 Injector Cap Injector Screen Injector Plug and O Ring 1 2 3 4 5 Drawing No Order No Description Quantity 1 V3176 INJECTOR CAP ...

Page 11: ... Description Qty 1 V3151 Nut 1 QC 1 2 V3003 Meter Assy 1 3 V3118 01 Turbine Assy 1 4 V3105 0 ring 215 1 Order number V3003 includes V3118 01 Turbine Assy and V3105 O ring 215 REFILLFLOWCONTROLASSEMBLY WATER METER Refer to page 16 for detailed service instructions Drawing No Order No Description Qty 1 H4615 Elbow Locking Clip 1 2 H4628 Elbow 3 8 Liquifit 1 3 V3163 O ring 019 1 4 V3165 01 RFC Retain...

Page 12: ...awing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES 4 Water Flow Proper DLFC orientation directs water flow towards the washer face with rounded edge Do not use pipe dope or other sealants on threads Teflon tape must be used on threads of 3 4 NPT connection unless using 5 8 polytub...

Page 13: ...er 2 8 V3152 O ring 135 2 9 V3155 O ring 112 2 10 V3156 O ring 214 2 BYPASS VALVE Order No V3193 Although no tools are necessary to assemble or disassemble the valve the wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Loosens Injector And Bypass Caps Loosens Drive Cap SERVICESPANNERWRENCH Order No BP2000 Refer to page 4 for detailed operation and s...

Page 14: ...t Ring 2 3 V3105 O Ring 215 2 4 V3375 Fitting 1 1 Brass Sweat 2 Order No V3007 07 Description Fitting 1 1 PVC Solvent Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3352 Fitting 1 1 PVC Solvent 2 Order No V3007 13 Description Fitting 1 Brass SharkBite Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick ...

Page 15: ...are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect the drive gears the drive gear cover needs to be removed Before trying to remove the gear cover the drive bracket must be removed from the drive back plate Refer to the instructions above regarding removing the drive b...

Page 16: ...mbly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as lo...

Page 17: ...s used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Push the plug in the hole marked UP and the injector the hole marked DN Replace the screen and hand tighten the injector cap WATER METER refer to pages 10 11 for diagrams The water meter assembly ...

Page 18: ...piston not in home position d Press NEXT and REGEN for 3 seconds or unplug power source jack black wire and plug back in to reset control valve e Motor not inserted fully to engage pinion motor wires broken or disconnected motor failure e Check motor and wiring Replace motor if necessary f Drive gear label dirty or damaged missing or broken gear f Replace or clean drive gear g Drive bracket incorr...

Page 19: ...PAGE 19 NOTES ...

Page 20: ...PAGE 20 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 11 19 ...

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