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Lampert PIP 100, Operating Instructions Manual

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Lampert PIP 100 Operating Instructions Manual Download Page 6

     

 

 

 6 

 
 
 

3-4. DESCRIPTION OF OPERATING COMPONENTS BACKSIDE CONTROLLER 

 

(Fig. 3) 

 

 

 

 

 
 
 
 

PRESSURE REDUCING-VALVE WITH WATER TRAP (11) 
CONNECTION FOR COMPRESSED AIR (12)

  

for 

∅

 6.0mm pressure tube (min. 3 bar (43psi) – max. 10 bar(145psi) oil free) 

FUSEBOX (13) 

Welding current T10AH (5x20mm) 

FUSEBOX (14) 

Auxiliary lighting T2,5AH (5x20mm) 

FUSEBOX (15) 

Power Fuse T4AH (5x20mm) 

MAIN SWITCH (16) 
APPLIANCE COUPLERS (17)  

Connection of the mains cable 

SHIELDING GAS CONNECTOR (18) 

for 

∅

 6.0mm pressure tube (max. 4 bar (58psi)) 

PC - CONNECTION  (19) 

 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for PIP 100

Page 1: ...mage caused by improper use and operation Before use please be sure to read the manual sections General Safety Requirements Personal Protection and the Safety Precautions Please retain these instructions for reference Note on Symbol The equipment manufactured by Lampert Werktechnik GmbH fulfil the standard requirements of CE certification and are manufactured according to VDE guidelines Use origin...

Page 2: ...Basic Information and Tips 11 4 6 Grinding the Electrodes 11 SECTION 5 MAINTENANCE 11 SECTION 6 TECHNICAL DATA 12 6 1 Technical Data 12 6 2 Identification Plate 12 SECTION 7 TROUBLESHOOTING 13 SECTION 8 EC DECLARATION OF CONFORMITY 14 SECTION 1 GENERAL APPLICATION OF THE WELDING DEVICE PIP 100 intended use the placement of spot welding on precious metal and precious metal alloys on steel and steel...

Page 3: ... ex works This means that it also may be operated using 220 volts due to its tolerance of 15 Devices set to a different voltage than 230 V will be marked with a special sticker If the PIP 100 is switched for a voltage other than 230V it will have a sticker with the corresponding voltage The device should only be opened by authorized customer service otherwise the manufacturer s warrantee is invali...

Page 4: ...t cover the device Always place the device on a hard non combustible insulated material base Do not allow metal dust e g during abrasion work to directly enter the device 3 2 DESCRIPTION OF THE CONTROL ELEMENTS CONTROLLER Fig 1 INDICATION AREA 1 CONTROL AND MEMORY KEYS 2 ACTIVATOR FOR AUXILIARY LIGHTING 3 ACTIVATOR ELECTRODE SHARPENING ENGINE 4 ...

Page 5: ...ET FOR AUXILIARY LIGHTING 6 CONNECTING SOCKET FOR GRINDING ENGINE 7 CONNECTING SOCKET FOR HANDPIECE 10 CONNECTING SOCKETS FOR CONTACT ELEMENTS 9 such as welding table welding clamp holding plier Safety patch cord In order to plug off an insert plug it is essential to first press this plug into the socket to detach the locking ...

Page 6: ...R 12 for 6 0mm pressure tube min 3 bar 43psi max 10 bar 145psi oil free FUSEBOX 13 Welding current T10AH 5x20mm FUSEBOX 14 Auxiliary lighting T2 5AH 5x20mm FUSEBOX 15 Power Fuse T4AH 5x20mm MAIN SWITCH 16 APPLIANCE COUPLERS 17 Connection of the mains cable SHIELDING GAS CONNECTOR 18 for 6 0mm pressure tube max 4 bar 58psi PC CONNECTION 19 ...

Page 7: ...nnection socket 5 marked Filter located on the front side of the device and secure it with the nut Attach the pressure controller to the protective gas container after carefully reading the instructions if possible use argon gas with a minimum of 99 9 e g Argon 4 6 or an inert gas mixture suitable for your application Connect pressure tube by using the quick connectors to the pressure controller a...

Page 8: ... cancel memory procedure Save store current parameters Auxiliary lighting on off Grinding engine on off 4 2 DISPLAY Achievement in the per cent of 15 100 in 5 stages Welding time in ms of 3ms 52ms Devices interior temperature Hand piece temperature Charge welding tension 1 5 Welding Impulse shape 1 6 Gas pressure in bar Status and or error display Selected programme number ...

Page 9: ... and key Using the or key the memory procedure can be discontinued The S Key needs to be pressed again for 2 seconds to close the memory procedure With release the S key the current parameters are stored into the selected program place SELECTION OF WELDING TENSION Different welding tensions can be selected in the menu charge Charge Welding Tension in V 1 38 2 39 5 3 40 5 4 41 5 5 43 The welding te...

Page 10: ...ure sinks under 35 C the compressed air valve is closed and the hand piece cooling is deactivated Also by starting a welding procedure the compressed air valve is closed If the hand piece temperature reaches 53 the cooli ng is obligation switched on If the hand piece temperature falls under 53 the c ooling can be stopped by starting a new welding procedure GAS PRESSURE SETTING Adjust the pressure ...

Page 11: ...an serve well as a welding addition Allow the needle to clamp in longer for deep lying welding spots If you work with adding material use only suitable welding wires If you have problems igniting it may be helpful to lightly press the needle sideways Using this technique you will be able to push welding spot in a certain direction 4 6 GRINDING THE ELECTRODES Figure 4 The electrodes must be ground ...

Page 12: ...ended ARGON 99 9 ARGON 4 6 maximum gas pressure 4 bar 58psi Compressed air max 10 bar 145psi Cyclic duration X 80 Protection class system I Insulation category B Protection type IP21S Weight 16 kg 6 2 IDENTIFICATION PLATE Description of symbols Amperage Voltage Protection Method Hertz Alternating Current AC Tungsten Inert Gas Welding Direct Current 1 50 60Hz Power plug single phase Alternating Cur...

Page 13: ...ormation Heavy gas pressure sufficient Reduce flow amount 8 Strong oxidation of welding spots wrong protective gas no protective gas Use inert protective gas ARGON 4 6 9 Tungsten contamination in basic material Electrode with too high pressure onto work piece Touch work piece with very slight pressure so that it manages to ignite 10 Tungsten Electrode sticks to work piece Electrode with too high p...

Page 14: ...es that the product Precision Welding Device PIP 100 conforms to the conditions set forth in the above named guidelines including any changes made up to the time of declaration The following harmonised standards were used Welding current sources for arc hand welding in limited operation DIN VDE 0543 VDE 0543 Protective housing type IP Code DIN EN 60529 VDE 0470 1 Electro magnetic compatibility EMV...

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