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9. Maintenance and Cleaning

  

Diligent maintenance is the prime factor for assuring an error-free and efficient operation of the unit. 

Operating personnel can perform these tasks when properly trained. 

9.1 Maintenance Schedule 

 

Device 

Activityt 

Interval 

Criteria 

Tools 

Performer 

Heat Exchanger 

Clean 

Minimum weekly 

(if required, daily) 

Plate fins and 

ventilation grids 

not polluted 

AF10 wrench, 

compressed-air, 

vaccum cleaner 

Operating 

personnel 

Coolant container   Check filling 

Weekly 

Coolant indication 

in the center of 

inspection glass 

Funnel, measuring 

cup 

Operating 

personnel 

Coolant quality  

Inspect 

visually 

Weekly 

Absence of 

cloudiness or 

floating particles 

Inspection glass 

on coolant 

container 

Operating 

personnel 

Table 10:

 Maintenance schedule 

9.2 Cleaning of Heat Exchanger 

Cooling capacity is reduced to a large extend, if the heat exchanger is polluted. The heat exchanger 

must be checked for pollution regularly and be cleaned, if required. 
For cleaning the heat exchanger follow these steps: 

2) 

Switch off the unit. 

3) 

Unscrew the four screws holding the unit cover with a AF10 wrench and remove the cover. 

4) 

Clean the heat exchanger using compressed air opposite to the direction of air entrance into the 

unit (i.e. from the inside out). 

5) 

Remove any pollution from the ventilation grids using a vacuum cleaner. 

6) 

Remount the unit cover. 

 

The unit is ready for operation. 

 9.3 Refilling of Coolant 

Since the cooling circuit is an open circuit, evaporation of coolant may occur. Thus the filling level of 

the coolant container has to be checked regularly, and coolant might have to be refilled as described 

in chapter 6 on page 20. 

9.4 Cleaning of Unit Casing 

Regularly remove dirt from the casing of the unit to prevent corrosion damage and clogging of the air 

grids. Pay attention that all the plates at the unit are always clean and legible. 

 

 

CAUTION 

Risk of damage through use of improper cleansing material. When using aggressive or abrasive 

cleaning agents corrosion may occur as result of a damaged paint film. 

  For cleaning the unit casing only use mild cleaning agents (e.g. dish washing detergents)! 

  Use clean and lint free cloth for cleaning! 

Summary of Contents for OL 4503

Page 1: ...OL 4503 Oil Air Cooling Unit Specification and User Manual Version 3 5...

Page 2: ...aird All specifications are subject to change without notice Laird assumes no responsibility and disclaims all liability for losses or damages resulting from use of or reliance on this information All...

Page 3: ...gnaling Equipment included in the Unit 11 3 10 Guards 12 3 11 Caution Labels 13 3 12 In Case of Accidents 13 3 12 1 First aid at accidents with oil 13 4 Product Description 14 4 1 Intended Use 14 4 2...

Page 4: ...gle type Safety Valve 25 7 6 Setting the Thermostat 26 8 Disruptions 27 8 1 Disruption in Operation 27 8 2 Trouble Shooting 27 9 Maintenance and Cleaning 28 9 1 Maintenance Schedule 28 9 2 Cleaning of...

Page 5: ...3 0 29 jun 17 Updated format H Sharef All 3 1 24 apr 18 Updated safety valve A Wolf p 25 34 3 2 07 Jun 19 Pump capacity changed O Lundqvist p 16 3 3 04 Sep 20 Specs for Shell Diala updated to S4 from...

Page 6: ...nstallation putting into service operation repair or maintenance of the product by people that are not fully authorized Use of the product despite of defect wrongly implemented or non functional safet...

Page 7: ...on given below Always communicate the following Your name and address Name of contact at your address Product data as on identification plate Type of unit serial number and year of manufacture Company...

Page 8: ...mber 1264 00 Table 1 Unit specifications 2 2 Identification Plate The identification plate is attached to the front side of the unit see Fig 1 Fig 1 Position of identification plate 1 Identification p...

Page 9: ...idual risks when operating the unit These risks include danger for Human beings The unit and other equipment The environment The safety symbols used in this manual are indicated below The main reason...

Page 10: ...ell as any regional regulations 3 5 Hints Regarding the Electrical Equipment When working on electrical installations the following principles should be observed Works on the electrical installations...

Page 11: ...uipment listed below must be integrated in the local control environment by the customer unless otherwise noted These works must be carried out only by trained experts All required information can be...

Page 12: ...emoved for the purpose of maintenance or repair works and shall be replaced prior to taking the unit back to operation The cover is fixed by four screws which can be unscrewed using a metric AF10 wren...

Page 13: ...r 3 12 In Case of Accidents Should you or another person be injured when working with the unit Stay calm Render first aid Call the company first aider without exception 3 12 1 First aid at accidents w...

Page 14: ...rdous situations may occur Operation of the unit is not allowed under the following conditions The unit is used for a purpose other than the one it is intended for The unit or parts of it are damaged...

Page 15: ...cooling circuit the coolant i e the oil is driven by the pump to the device that is to be cooled and back via the return flow The heat is dissipated into the ambient air by an air cooled heat exchang...

Page 16: ...outlet temperature and the ambient air temperature Pump capacity 20 lpm at 4 7 bar Mains voltage 230 VAC 10 50 60 Hz Power input 785 Watts Pmax 230 V 50 Hz 1058 Watts Pmax 230 V 60 Hz Table 5 Perform...

Page 17: ...rough unsuitable environmental conditions Damage to property and corrosion damage may result and are not covered by manufacturer s liability The unit is only authorized for use in indoor environments...

Page 18: ...ice Use a forklift or jack lift for transportation to the installation location CAUTION Risk of damage by improper transportation Transport the unit in upright position Do not tilt the unit or expose...

Page 19: ...er Safety Regulations on page 9 6 2 Setting to Work Placement Fig 8 Minimum clearance for air entrance and air exit 1 Ventilation grid 1 Move the unit to its installation location as mentioned in chap...

Page 20: ...s without any signs of damage The cooling hoses are connected to the unit by means of screwed hose nipples Oil inlet and oil outlet are indicated with respective symbols Fig 9 Labelling of oil inlet a...

Page 21: ...mp respectively 4 Connect the hoses to the corresponding nipples of the device to be cooled NOTE When connecting the cooling hoses pay attention to flow direction Follow the documentation released by...

Page 22: ...lectrical connection as well as the integration into the safety circuit of the device to be cooled are the customer s responsibility and must be accomplished by expert staff Required information can b...

Page 23: ...y electrical shock caused by improperly mounted grounding washer Mount the grounding washer at the position of one of the four screws securing the unit cover Make sure that the screws are properly tig...

Page 24: ...it about 1 minute prior to operation of the device to be cooled using the appropriate control of that device 1 Check the compliance with the operational data according to the specifications listed on...

Page 25: ...the Angle type Safety Valve NOTE A small amount of oil may leak from the valve The unit is switched off 1 Carry out pressure adjustment with hexagonal wrench key 2 Turning clockwise increases pressur...

Page 26: ...nob of thermostat Increase the temperature setpoint 1 Turn the knob clockwise The switch off temperature is set to a higher value Decrease the temperature setpoint 1 Turn the knob counter clockwise Th...

Page 27: ...be cooled Wiring diagram Flow scheme Trouble shooting table given below Problem Possible reason Countermeasure The unit does not start Mains cable plugged in Insert mains plug page 22 The unit is run...

Page 28: ...exchanger follow these steps 2 Switch off the unit 3 Unscrew the four screws holding the unit cover with a AF10 wrench and remove the cover 4 Clean the heat exchanger using compressed air opposite to...

Page 29: ...29 10 Repair NOTE Do not carry out any repair work on the unit Send the unit back to the LAIRD service department for contact see page 7...

Page 30: ...e transport cap must be attached The unit has been switched off emptied see chaper 11 1 and the unit cover has been removed 1 Remove the operation cap from the coolant container 2 Attach the transport...

Page 31: ...operating materials are disposed of or recycled according to local regulations Also the safety specifications of the coolant manufacturer must be obeyed 11 6 Return of the unit to Laird Thermal System...

Page 32: ...Laird Thermal Systems NOTE Identification data concerning the unit and spare parts The type of unit and the article number can be found on the identification plate of the unit The corresponding numbe...

Page 33: ...95160001 00 3 1 Axial fan S4E 330 AP 18 31 95251655 00 4 1 Starter capacitor for fan 95290709 00 5 1 Starter capacitor for pump 95290735 00 6 1 Stop valve 96521001 00 7 1 Angle type safety valve 3870...

Page 34: ...Addendum Performance Chart Cooling capacity versus difference between entering air and supplied coolant temperatures 10 15 20 25 30 2 5 3 3 5 4 4 5 5 5 5 6 6 5 Leistung KW t Temp Lufteintritt l Vorlau...

Page 35: ...35 Flow Scheme...

Page 36: ...36 Wiring Diagram...

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