Labounty MRP Series Safety, Operation & Maintenance Download Page 18

18 | MRP Mobile Rotating Pulverizer Operation & Maintenance Manual

INSPECT / TORQUE BOLTS

General Fastener Torque Table

Size

6S

8.8 - (8G)

Class 10.9

Class 12.9

M5

4 Ft. Lbs. (5.10 Nm)

4 Ft. Lbs. (5.98 Nm)

6 Ft. Lbs. (8.5 Nm)

8 Ft. Lbs. (10.2 Nm)

M6

6 Ft. Lbs. (8.73 Nm)

8 Ft. Lbs. (10.3 Nm)

11 Ft. Lbs. (14.7 Nm)

13 Ft. Lbs. (17.6 Nm)

M8

16 Ft. Lbs. (21.58 Nm)

19 Ft. Lbs. (25.5 Nm)

26 Ft. Lbs. (35.3 Nm)

31 Ft. Lbs. (42 Nm)

M10

31 Ft. Lbs. (42.2 Nm)

37 Ft. Lbs. (50 Nm)

52 Ft. Lbs. (70.6 Nm)

63 Ft. Lbs. (85.5 Nm)

M12

54 Ft. Lbs. (73.6 Nm)

64 Ft. Lbs. (87.3 Nm)

90 Ft. Lbs. (122.6 Nm)

108 Ft. Lbs. (147 Nm)

M14

86 Ft. Lbs. (116.7Nm)

102 Ft. Lbs. (138.3 Nm)

143 Ft. Lbs. (194.2 Nm)

174 Ft. Lbs. (235.5 Nm)

M16

132 Ft. Lbs. (178.5 Nm)

156 Ft. Lbs. (210.9 Nm)

221 Ft. Lbs. (299.2 Nm)

264 Ft. Lbs. (358 Nm)

M18

181 Ft. Lbs. (245 Nm)

213 Ft. Lbs. (289.4 Nm)

304 Ft. Lbs. (412 Nm)

362 Ft. Lbs. (490.5 Nm)

M20

257 Ft. Lbs. (348.5 Nm)

304 Ft. Lbs. (412 Nm)

427 Ft. Lbs. (578.8 Nm)

514 Ft. Lbs. (696.5 Nm)

M22

347 Ft. Lbs. (471 Nm)

412 Ft. Lbs. (559.2 Nm)

579 Ft. Lbs. (784.8 Nm)

695 Ft. Lbs. (942 Nm)

M24

441 Ft. Lbs. (598.5 Nm)

525 Ft. Lbs. (711.2 Nm)

738 Ft. Lbs. (1000.5 Nm)

883 Ft. Lbs. (1197 Nm)

M27

655 Ft. Lbs. (888 Nm)

774 Ft. Lbs. (1049.7 Nm)

1092 Ft. Lbs. (1481 Nm)

1310 Ft. Lbs. (1776 Nm)

M30

890 Ft. Lbs. (1206.5 Nm)

1049 Ft. Lbs. (1422.4 Nm)

1483 Ft. Lbs. (2011 Nm)

1772 Ft. Lbs. (2403 Nm)

M33

1201 Ft. Lbs. (1628.5 Nm)

1425 Ft. Lbs. (1932.6 Nm)

2004 Ft. Lbs. (2717 Nm)

2410 Ft. Lbs. (3267 Nm)

BLADE MAINTENANCE

Before performing  blade maintenance, position the attachment on the ground, so that the items being maintained are 

close to the ground. When performing maintenance on the upper jaw curl the attachment under the stick.

Wear personal protection equipment at all times. This 

includes eye protection, hard hat, steel toe shoes, 

leather gloves and hearing protection.

Blades are very heavy. Do not remove a blade if it’s not 

supported. The blade may fall and cause injury.

1. 

Remove the blade bolts and remove the blade from the blade seat.

Note: Bolts may need to be removed by metal arc gouging.

2. 

Ensure the blade seat is clean.

3. 

Insert a new blade into the blade seat.

4.  Insert the blade bolts and torque as specified in “Inspect / Torque Bolts” on page 18.

Summary of Contents for MRP Series

Page 1: ...ERIZER SAFETY OPERATION MAINTENANCE 519013 User Manual 3 2020 Ver 1 MRP LaBounty 1538 Hwy 2 Two Harbors MN 55616 1 800 522 5059 www stanleyinfrastructure com brands labounty www stanleyinfrastructure...

Page 2: ...mmediately contact any authorized LaBounty dealer You may also download a PDF copy at www stanleyinfrastructure com REGISTRATION FORM The Warranty Registration Form must be filled out by the dealer or...

Page 3: ...ng the Attachment 11 OPERATION 12 Before You Start 12 Safety Devices 12 Technical Specifications 13 Controls 13 Bleed the Attachment Hydraulic Circuit 13 MAINTENANCE 15 Every 8 Hours 15 Daily 15 Every...

Page 4: ...ppear throughout the manual along with additional specific rules for safety and operation GENERAL If the attachment is not functioning properly shut down the machine follow proper Lock out Tag out pro...

Page 5: ...with the proper safety guards for LaBounty applications The cab MUST be equipped with an approved Falling Object Protection Structure FOPS and cab guarding The FOPS must meet the requirements of SAE...

Page 6: ...erizer Operation Maintenance Manual DECALS Servicing while pressurized can cause sever injury LOCK OUT source and RELIEVE PRESSURE before servicing Top and front cab guarding required during any mater...

Page 7: ...HMENT DESCRIPTION MRP rotating pulverizer is designed for demolition crushing and cutting scrap and metal profiles MRP is a versatile and efficient demolition tool TERMS UPPER JAW ROTATING HEAD MOUNTI...

Page 8: ...t bracket is positioned vertically 3 Remove the excavator bucket Follow the manufacturer s recommended procedure Note Plug hydraulic hoses to prevent contamination 4 Clean the inside surface of the at...

Page 9: ...djust Rotation Flow on page 10 1 Turn off the excavator and relieve any trapped pressure in the hydraulic system Lock out Tag out the hydraulic power source Do not connect or disconnect hydraulic line...

Page 10: ...must be bled before putting the attachment into service see Bleed the Attachment Hydraulic Circuit on page 13 ADJUST ROTATION FLOW MRP has two rotation flow controls one accessed from the rotating he...

Page 11: ...in the hydraulic system Lock out Tag out the hydraulic power source Do not connect or disconnect hydraulic lines while they are pressurized Escaping fluid under pressure can penetrate the skin causin...

Page 12: ...rs in or near the operating area SAFETY DEVICES Seat belts Canopies Safety decals Shields and guards Flags and flares Barricades Signs and other markings Warning lights Falling Objects Protective Stru...

Page 13: ...inder Circuit Jaw Open Close BLEED THE ATTACHMENT HYDRAULIC CIRCUIT Air must be bled out of the hydraulic circuit prior to operation Air in the hydraulic system leads to cavitation oxidation of the oi...

Page 14: ...er Operation Maintenance Manual the excavator boom or stick Check the hydraulic lines that connect to the attachment Ensure they are not rubbing or becoming damaged in any way Contact your dealer imme...

Page 15: ...e _____________________ DAILY Visual Inspection _______Ensure the identification plate is present and is legible Replace if necessary _______Inspect all tool decals and ensure they are legible Replace...

Page 16: ...and teeth of the rotating head See Lubrication on page 17 Inspected By ________________________________________________ Date _____________________ EVERY 6 MONTHS _______Inspect the gaskets on the rota...

Page 17: ...160 C Castrol LZV EP 243 K 403 K 30 C 130 C Cardrexa GR 1 AL 243 K 403 K 30 C 130 C Esso Multi Purpose Grease Moly 243 K 403 K 30 C 130 C Viscum Fluids 263 K 423 K 10 C 150 C Mobiltac 81 243 K 403 K...

Page 18: ...Ft Lbs 942 Nm M24 441 Ft Lbs 598 5 Nm 525 Ft Lbs 711 2 Nm 738 Ft Lbs 1000 5 Nm 883 Ft Lbs 1197 Nm M27 655 Ft Lbs 888 Nm 774 Ft Lbs 1049 7 Nm 1092 Ft Lbs 1481 Nm 1310 Ft Lbs 1776 Nm M30 890 Ft Lbs 120...

Page 19: ...from the receptacle 4 Ensure the tooth seat is clean 5 Insert a new tooth into the receptacle 6 Insert bolt and fasten the nut to secure the tooth Torque as specified in Inspect Torque Bolts on page...

Page 20: ...part to be welded as close as possible to the welding area The ground pole must be connected so that the current does not cross the hinges or the hydraulic cylinder If the attachment is mounted on th...

Page 21: ...21 Wear Plates and Blocks MRP uses replaceable chocky bar wear plates Chocky bars are welded to the attachment in high wear areas Chocky bars come in six block sections You may need to cut chocky bars...

Page 22: ...DRAULIC POWER DIAGRAM 8 ATTACHMENTS PAR DESCRIPTION 5 Hydraulic diagrams 1 Machine system 2 Flow regulator 3 Collector 4 Antishock valve 5 Hydraulic orbital motor 1 Machine system 2 Rotating joint 3 S...

Page 23: ...n must be taken when removing hydraulic hoses or lines Injury or death could result 1 Before performing maintenance place the attachment on flat hard ground so that the part being maintained is closes...

Page 24: ...your dealer or the LaBounty parts department and requesting a CE Operation Maintenance manual You must include the attachment model number and serial number LaBounty 1538 Hwy 2 Two Harbors MN 55616 1...

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