Labkotec idOil-OIL Installation And Operating Instructions Manual Download Page 4

2.

Safety and the environment

2.1. General safety instructions

The  plant  owner  is  responsible  for  the  planning,  installation,  commissioning,  operation,

maintenance and disassembly at the location.

Installation and commissioning of the device may be performed by a trained professional

only.

Protection of operating personnel and the system is not ensured if the product is not used in

accordance with its intended purpose.

Laws and regulations applicable to the usage or the intended purpose must be observed.

The  device  has  been  approved  for  the  intended  purpose  of  use  only.  Neglecting  these

instructions will void any warranty and absolve the manufacturer from any liability.

2.2. Intended use

The  idOil-OIL  sensor  is  intended  to  be  used  in  oil  separators  to  detect  when  the

accumulated oil in the separator has reached its maximum level. The sensor also detects if

the standard liquid layer in the separator drops unexpectedly e.g. in the case of leakage.

The sensor can be placed in a zone 0 explosive atmosphere, but the control unit connected

with have to be placed in a safe area.

A  more  specific  description  of  the  product’s  operation,  installation  and  use  is  provided

later in this manual.

The  device  must  be  used  in  accordance  with  the  instructions  provided  in  this

document. Other use is counter to the product’s purpose of use. Labkotec cannot be held

liable for any damage caused by using the device in violation of its purpose of use.

2.3. Installation and commissioning

 

The sensor can be installed in potentially explosive atmospheres of zones 0, 1 and 2.

 

In  potentially  explosive  area  installations,  the  national  regulations  and

appropriate  standards  IEC/EN  60079-25  Intrinsically  safe  electrical  systems  “i”  and/or

IEC/EN  60079-14  Explosive  atmospheres  -  Electrical  installations  design,  selection  and

erection must all

 

be followed..

 

If  it  is  possible  that  static  electricity  can  cause  hazards  in  the  measurement

environment,  equipotential  bonding  must  be  attended  according  to  the  regulations

concerning potentially explosive atmospheres. Equipotential bonding is done by connecting

all  conductive  parts  to  the  same  potential  e.g.  in  a  junction  box.  Equipotential  bonding

system must be grounded.

 

The  instructions  concerning  the  inspection  and  maintenance  of  Ex  equipment  contained

in  the  standards  IEC/EN  60079-17  and  IEC/EN  60079-19  should  be  observed

when  executing  service,  inspection  or  repair  procedures  in  potentially  explosive

atmospheres.

2.4. Transport and storage

Check the packaging and its content for any possible damage.

Ensure that you have received all the ordered products and that they are as intended.

Installation and Operating Instructions | idOil-OIL

4/18

DOC001799-EN-1

Summary of Contents for idOil-OIL

Page 1: ...idOil OIL Oil sensor Installation and Operating Instructions EN DOC001799 EN 1 9 11 2019 ...

Page 2: ...il sensor 4 Installation 4 1 General installation instructions for sensors 4 2 Installing the idOil OIL sensor 5 Connections 5 1 idOil sensor connected to idOil control unit 5 2 idOil OIL sensor connected to SET control unit 6 Functional test 6 1 idOil OIL sensor functional test with idOil control unit 6 2 idOil OIL sensor functional test with SET control unit 7 Maintenance 8 Troubleshooting 8 1 i...

Page 3: ...an issue that requires special attention during installation and when using the device in an explosive atmosphere Informative markings and symbols This marking highlights essential information This marking refers to a user measure 1 2 Conformity of the product The EU declaration of conformity and the product s technical specifications are integral parts of this document All of our products have be...

Page 4: ...uctions provided in this document Other use is counter to the product s purpose of use Labkotec cannot be held liable for any damage caused by using the device in violation of its purpose of use 2 3 Installation and commissioning The sensor can be installed in potentially explosive atmospheres of zones 0 1 and 2 In potentially explosive area installations the national regulations and appropriate s...

Page 5: ...s that are within the operating temperature range 2 5 Repair The device may not be repaired or modified without the manufacturer s permission If the device exhibits a fault it must be delivered to the manufacturer and replaced with a new device or one repaired by the manufacturer 2 6 Decommissioning and disposal The device must be decommissioned and disposed of in compliance with local laws and re...

Page 6: ...e is covered in oil The sensor issues an alarm also when the liquid layer in the separator drops leaving the measuring electrode in air e g due to a leakage Applications are oil separators The sensor has device classification 1 and it can be installed in zone 0 1 and 2 hazardous area 3 2 Dimensions of the idOil OIL oil sensor A Measuring electrode B Reference electrode S Alarm switching point Figu...

Page 7: ...es LMS SAS5 4 2 Installing the idOil OIL sensor The sensor must be submerged at the desired installation depth when the liquid is at the separator s standard liquid level L The exact installation depth depends on the following separator type separator shape volume and height of the separator s oil compartment The sensor must always be immersed in liquid The alarm is activated when the lower surfac...

Page 8: ...ous area The sensor connection is polarity free digital bus connection so the sensor can be connected to any of the sensor connectors sensor 1 sensor 2 or sensor 3 Also it doesn t make any difference to which terminals of sensor connectors the sensor wires are connected Installation and Operating Instructions idOil OIL 8 18 DOC001799 EN 1 ...

Page 9: ...onnection 1 sensor 1 connection 2 sensor 2 connection 1 sensor 2 connection 2 sensor 3 connection 1 sensor 3 connection 2 3 Extension cable e g protected twisted pair 2 x 0 5 mm2 maximum resistance 68 Ohm Extra wires and shield must be cut and isolated carefully 4 Example cable connector LCJ1 1 for a single sensor 5 Example cable connector LCJ121 for two sensors 6 Example cable connector LCJ1 3 fo...

Page 10: ...t the cable in the idOil series sensors has no shielding and the polarity of the conductors does not matter because the sensor connection is polarity free Kuva 6 Connecting idOil OIL to SET control units A B Safe area Hazardous area The sensor connection is polarity free so the sensor wires can be connected to any of the sensor terminals or Installation and Operating Instructions idOil OIL 10 18 D...

Page 11: ...ed carefully 4 Sensor connector SET 2000 Hi Level Oil 12 13 14 SHD Shield is not connected to the control unit Extra wires and shield must be cut and isolated carefully 5 Junction box LJB3 78 83 for two sensors Extra wires and possible shield are connected to the earthing connector of the junction box 6 Cable connector LCJ1 2 for two sensors Extra wires and shield must be cut and isolated carefull...

Page 12: ...ny contaminants that it might have accumulated during the functional test before placing it back in the separator If the sensor does not function as described check the device settings from the control unit s installation and operating instructions or contact the representative of the manufacturer 6 2 idOil OIL sensor functional test with SET control unit Functional test 1 The sensor is in the wat...

Page 13: ...very six months during mantenance inspection For cleaning the sensor you can use e g dishwashing detergent and brush Do not use corrosive substances to clean the sensors The idOil sensors do not have wearing or replaceable parts Installation and Operating Instructions idOil OIL 13 18 DOC001799 EN 1 ...

Page 14: ...he backlight of the display is flashing Explanation The sensor cable is short circuited cut or disconnected from the connector The sensor could also be damaged Action 1 Measure voltage separately from that sensor s sensor connectors The voltage should be 9 0 11 5 V 2 If the voltage is correct measure the current drawn by the sensor as follows 2 1 Disconnect the sensor wire from the control unit s ...

Page 15: ...e voltage should be 10 0 12 0 V 2 If the voltage is correct measure the current drawn by the sensor as follows 2 1 Disconnect the sensor wire from the central unit s sensor connector 2 2 Connect an mA meter as shown in the figure below 2 3 The current value should settle within 10 seconds as follows sensor in water 10 14 mA sensor in air oil 6 8 mA 2 4 Reconnect the disconnected wire after the mea...

Page 16: ... PUR EMC IEC EN 61000 6 2 IEC EN 61000 6 3 ATEX and IECEx Ex classification Special terms X Exi connection values See system diagram Appendix A EESF 19 ATEX 001X IECEx EESF 19 0001X II 1 G Ex ia IIA T5 Ga idOil OIL II 1 G Ex ia IIB T5 Ga idOil OIL S Ta 30 C 60 C Ui 16 V Ii 80 mA Pi 400 mW Ci 5 2 nF Li 1 6 mH Manufacturing year Please see the serial number on the type plate xxxxxxx x xxx xx YY x wh...

Page 17: ...10 Appendix EU Declaration of Conformity Installation and Operating Instructions idOil OIL 17 18 DOC001799 EN 1 ...

Page 18: ...Installation and Operating Instructions idOil OIL 18 18 DOC001799 EN 1 ...

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