Kyocera ECOSYS P4035dn Service Manual Download Page 82 | Manualshive

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2P7/2R0/3PN

1-4-19

7000

Toner motor error

During driving the toner motor,
an over-current detection sig-
nal is detected at intervals of
10 ms as for 300 accumula-
tion.

Defective connec-
tor cable or poor
contact in the con-
nector.

Reinsert the connector. Also check for conti-
nuity within the connector cable. If none,
replace the cable.
Toner motor and drum PWB (YC4)
Drum PWB and relay-L PWB (YC3)
Relay-L PWB and engine PWB (YC2)

Defective toner
motor.

Replace the toner motor.

Defective engine
PWB.

Replace the engine PWB and check for cor-
rect operation (see page 1-5-40).

7100

Toner sensor error

Sensor output value of 930 or
more continuously for 5 s.

Defective connec-
tor cable or poor
contact in the con-
nector.

Reinsert the connector. Also check for conti-
nuity within the connector cable. If none,
replace the cable.
Toner sensor and drum PWB (YC3)
Drum PWB and relay-L PWB (YC3)
Relay-L PWB and engine PWB (YC2)

Defective toner
sensor.

Replace the developer unit.
(See Page 1-5-14)

Defective engine
PWB.

Replace the engine PWB and check for cor-
rect operation (see page 1-5-40).

7400

Developer unit non-install-
ing error

Sensor output value of 31 or
less continuously for 5 s.

Defective connec-
tor cable or poor
contact in the con-
nector.

Reinsert the connector. Also check for conti-
nuity within the connector cable. If none,
replace the cable.
Developer unit and drum PWB (YC3)
Drum PWB and relay-L PWB (YC3)
Relay-L PWB and engine PWB (YC2)

Defective toner
sensor.

Replace the developer unit.
(See Page 1-5-14)

Defective engine
PWB.

Replace the engine PWB and check for cor-
rect operation (see page 1-5-40).

7410

Drum unit type mismatch
error

The drum PWB EEPROM
does not communicate
normally.

Defective connec-
tor cable or poor
contact in the con-
nector.

Reinsert the connector. Also check for conti-
nuity within the connector cable. If none,
replace the cable.
Drum unit and drum connect PWB (YC1)
Drum connect PWB and relay-L PWB (YC3)
Relay-L PWB and engine PWB (YC2)

Defective toner
sensor.

Replace the drum unit.
(See Page 1-5-14)

Defective engine
PWB.

Replace the engine PWB and check for cor-
rect operation (see page 1-5-40).

Code

Contents

Causes

Check procedures/

corrective measures

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Summary of Contents for ECOSYS P4035dn

Page 1: ...SERVICE MANUAL Published in July 2015 842P7113 2P7SM063 Rev 3 ECOSYS P4035dn ECOSYS P4040dn PF 4100...

Page 2: ...r area for proper disposal ATTENTION IL Y A UN RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES Il...

Page 3: ...ion Clerical error of actuator 3 30 June 2015 Cover Added Name of 35 ppm model 1 1 1 to 3 Added Specification of 110 V for KDTW 1 2 1 Added Power source for 110 V model 1 3 13 Correction Default setti...

Page 4: ...This page is intentionally left blank...

Page 5: ...sonnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves...

Page 6: ...this symbol CAUTION Bodily injury or damage to property may result from insufficient attention to or incorrect com pliance with warning messages using this symbol Symbols The triangle symbol indicates...

Page 7: ...or dusty place This may cause fire or electric shock Do not install the copier near a radiator heater other heat source or near flammable material This may cause fire Allow sufficient space around th...

Page 8: ...carefully Always check that the copier is correctly connected to an outlet with a ground connection Check that the power cable covering is free of damage Check that the power plug is dust free If it i...

Page 9: ...caution labels that should be present on the machine according to the instruction handbook are clean and not peeling Replace with new ones if necessary Handle greases and solvents with care by followi...

Page 10: ...This page is intentionally left blank...

Page 11: ...g 1 3 15 1 4 Troubleshooting 1 4 1 Paper misfeed detection 1 4 1 1 Paper misfeed indication 1 4 1 2 Paper misfeed detection condition 1 4 1 3 Conveyance drive composition 1 4 2 4 List of Jam Code 1 4...

Page 12: ...ration section 1 5 21 1 Detaching and refitting the transfer roller assembly 1 5 21 2 Detaching and refitting the separation needle unit 1 5 22 1 5 7 Optical section 1 5 23 1 Detaching and refitting t...

Page 13: ...1 9 2 1 7 Eject Feedshift section 2 1 10 2 1 8 Duplex conveying section 2 1 11 2 1 9 PF 4100 2 1 12 1 Paper feed section 2 1 12 2 2 Electrical Parts Layout 2 2 1 Electrical parts layout 2 2 1 1 PWBs...

Page 14: ...2P7 2R0 3PN Installation Guide 500 sheets paper feeder SSD HD 6 7 IEEE1284 Interface Network interface Wireless LAN interface Card Authentication kit B...

Page 15: ...ope DL Envelope C5 Envelope C4 A3 A4 R A4 A5 R A6 R B4 B5 R B6 R Oficio II 216 340 mm Ledger Letter R Letter Legal Statement Executive 8K 16K Folio B5 ISO Hagaki Oufuku Hagaki Youkei 4 Youkei 2 and Cu...

Page 16: ...ater Abnormally high temperature protection devices thermostat Duplex system Stack less system at Built in type Continuous printing 1 to 999 sheets Resolution Fine 1200 mode Fast 1200 mode 600 dpi 300...

Page 17: ...0 V 1 5 W Power Off 110 V 0 5 W 110 V 0 5 W 220 240 V 0 5 W Power Consump tion With options Maximum 110 V 1369 W 110 V 1369 W 220 240 V 1466 W During Print ing 110 V 677 W 110V 722 W 220 240 V 679 W D...

Page 18: ...m Ledger Letter R Letter Legal Statement Executive Oficio II B5 ISO 8K 16K and Custom Paper type Plain Preprinted Bond Recycled Letterhead Color Prepunched High Quality and CUSTOM 1 to 8 Paper capacit...

Page 19: ...e Bonjour Compatible DHCPv6 DNSv6 FTP FTPS HTTP HTTPS ICMPv6 IKEv1 IPP IPPS Kerberos LDAP LPD POP3 RawPort SLP SMTP SNMP SNMPv1 v2c v3 SNTP ThinPrint IPv4 Apple Bonjour Compatible BOOTP DHCP DNS FTP F...

Page 20: ...s Channel 1 11ch IEEE802 11 n Frequency 2 4GHz Transmis sion system OFDM Transmis sion speed Max 300Mbps Channel 1 11ch Authentication method Open System Shard Key WPA WPA2 Encryption mode None WEP 64...

Page 21: ...LPD NetBIOS over TCP IP POP3 POP3 over SSL RawPort SLP SMTP SNMP SNMPv1 v2c v3 SNTP ThinPrint WINS Other AppleTalk IPX SPX LLTD NetBEUI NetWare NDS Bindery Security protocols EAP TLS EAP TTLS EAP FAS...

Page 22: ...Left of the Printer Figure 1 1 2 1 4 5 2 7 8 9 10 11 6 3 1 Paper Stopper 2 Top Tray 3 Paper Width Guides MP tray 4 MP Multi Purpose Tray 5 Support Tray Section of the MP Tray 6 Cassette 1 7 Operation...

Page 23: ...Top Cover 2 Toner Container 3 Lock Lever 4 Front Cover 5 Duplex Front Cover 6 Paper Width Guides 7 Paper Width Adjusting Tab 8 Paper Width Guides 9 Paper Length Guide 10 Paper Length Adjusting Tab 11...

Page 24: ...inter Figure 1 1 4 8 9 1 2 3 4 5 6 7 1 Option Interface Slot 2 Network Interface Connector 3 USB Port For Card Authentication Kit 4 USB Interface Connector 5 Interface Cover 6 Power Cord Connector Cov...

Page 25: ...ack Clear Clear Docume mentBox Menu enu 7 6 1 5 8 13 12 11 4 3 10 2 14 15 9 1 Ready indicator 2 Data indicator 3 Attention indicator 4 Message display 5 Left select key 6 Logout key 7 Menu key 8 Back...

Page 26: ...ssette 2 Cassette paper feed section 3 Paper feed conveying section 4 MP tray 5 MP tray paper feed section 6 Toner container 7 Developer unit 8 Laser scanner unit LSU 9 Charger unit 10 Drum unit 11 Tr...

Page 27: ...y PT 4100 Expantion Memory DIMM 256 MB 512 MB 1GB Gigabit Network Interface Kit IB 50 SSD UNIT HD 6 7 USB Memory Paper Feeder PF 4100 SD Memory Card SDHC Memory Card IEEE1284 Interface Kit IB 32 Wirel...

Page 28: ...n abrupt change in the environmental temperature and cool or hot direct air Avoid places subject to dust and vibrations Choose a surface capable of supporting the weight of the machine Place the machi...

Page 29: ...Figure 1 2 2 Caution Place the machine on a level surface Unpacking for Printer 1 2 3 6 9 8 7 4 5 10 1 Outer case 2 Bottom pad R 3 Bottom pad L 4 Machine cover 5 Machine 6 Upper pad R 7 Upper pad L 8...

Page 30: ...ure 1 2 3 Caution Place the machine on a level surface Unpacking for Paper Feeder PF 4100 Option 1 3 5 4 2 7 6 1 Outer case 2 Paper feeder 3 Machine cover 4 Right pad 5 Left pad 6 Operation guide 7 Bo...

Page 31: ...2P7 2R0 3PN 1 2 4 Remove the fixed tapes and the shock absorbing material etc Figure 1 2 4 Figure 1 2 5 Removing the tapes and pads Tape Tape Inner pad Top cover Tape...

Page 32: ...2P7 2R0 3PN 1 2 5 Figure 1 2 6 Cassette pad Cassette...

Page 33: ...tribute the toner evenly inside the container Caution Do not press too firmly on the center of the toner container or touch the toner feed slot or the terminal parts 4 Set the toner container to the p...

Page 34: ...n tainer box and place the feeder where you want to install it 2 Lift the printer up without tilting it then put it down onto the paper feeder s by fitting the four corners as shown in the figure The...

Page 35: ...appears in the cassette size window 3 Open the cassette cover Figure 1 2 11 4 Adjust the position of the paper width guides Push the lock lever on the left side guide and slide to the desired paper s...

Page 36: ...ever up and adjust them to the desired paper size Figure 1 2 13 6 Fan the media paper transparencies then tap it on a level surface to avoid media jams or skewed printing 7 Slide the paper into the pa...

Page 37: ...nel cover 3 Replace it to the operation panel sheet of the corresponding language 4 Refit all the removed parts Figure 1 2 15 5 Stick the language sheet of the corre sponding language Figure 1 2 16 Re...

Page 38: ...d PC Figure 1 2 17 4 Connect the network interface cable to the printerand network Figure 1 2 18 5 Connect the power cord to the printer and the wall outlet 6 Refit the inlet cover 7 Close the rear co...

Page 39: ...5 Press the OK key 6 Select the language to set using the cursor up down keys 7 Press the OK key 1 Press the menu key 2 Select Report Print using the cursor up down keys 3 Press the OK key 4 Select S...

Page 40: ...hing keys of the socket carefully plug the memory mod ule into the memory socket until it clicks in place 6 Then push down the memory module to secure 7 Refit the main PWB assembly and the screws 8 Re...

Page 41: ...card option Procedure 1 Remove the main PWB assembly from the machine SeePage 1 2 13 2 SD card is inserted in a SD card slot Maximum memory capacity 32 GB 3 Remove the main PWB assmbly and the covers...

Page 42: ...condition of the of the drum surface refresh operation page 1 3 12 Drum heater Sets the drum heater page 1 3 13 Drum Refreshes the drum surface page 1 3 13 Write Data Writes data into a USB memory pag...

Page 43: ...s various settings and service cumulative Purpose To acquire the current printing environmental parameters and cumulative information Method 1 Enter the Service Setting menu 2 Select Status Page using...

Page 44: ...r feeder4 Bulk Feeder Installed Installed Not Installed Not Installed Print Coverage Print Setting Average K 1 10 Last Page Usage Page A4 Letter Conversion 1111111 11 1 00 PDF mode RP Code 1234 5678 9...

Page 45: ...00000000000000000000000000000000000000000000000000000000000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00...

Page 46: ...Not Installed 17 Presence or absence of the optional memory card Installed Not Installed 18 Presence or absence of the optional SSD Installed Not Installed 19 Presence or absence of the optional Card...

Page 47: ...n f The oldest time stamp of the ME database version Normal if a and d are underscored and b and e are identical with c and f 31 Mac address 32 The last sent date and time 33 Transmission address 34 D...

Page 48: ...alue is indicated as Other 1 in the status page When in the same way the single count is set the counter value is indicated as Other 2 In the operation panel the counter values are indicated as Other...

Page 49: ...optional message 66 Altitude 0 Standard 1 High altitude 1 2 High altitude 2 67 Charger roller correction 1 to 5 68 Data Sanitization details result 69 Toner Low setting 0 Invalid 1 Effective 70 Toner...

Page 50: ...the left select key Accepted is displayed and Network status page will be printed OP Network Status When Optional NIC is installed Description Prints a status page for optional network Execution is po...

Page 51: ...he activation of the developer and drum units Method 1 Enter the Service Setting menu 2 Select Test Page using the cursor up down keys 3 Press the OK key 4 Select the YES using the left select key Acc...

Page 52: ...r unit see page 1 5 14 Transfer roller assembly see page 1 5 21 Fuser unit see page 1 5 27 Paper feed roller assembly see page 1 5 9 Retard roller assembly see page 1 5 10 Method 1 Enter the Service S...

Page 53: ...ion mode is executed Toner supply is stopped when the power supply SW is turned off during the execution in toner installation mode Auto Drum Refresh Description The drum surface refreshing operation...

Page 54: ...ault setting Off Drum Description Rotates the drum approximately 3 minutes with toner lightly on the overall drum using the high voltage output control The cleaning blade in the drum unit scrapes tone...

Page 55: ...ription Sets the altitude adjustment mode Purpose Used when print quality deteriorates in an installation at the altitude of 1 500 meters or higher Method 1 Enter the Service Setting menu 2 Select Alt...

Page 56: ...self diagnostic errors and replacements Method 1 Connect the USB or network cable between machine and PC network 2 Remove the inlet cover and connect the power cord Figure 1 3 4 3 Refit the inlet cov...

Page 57: ...Prompt execute the following command line copy file name computer name shared printe File name should be the name of the file that was saved in step 1 Notes on connecting via network using FTP protoc...

Page 58: ...13 J0518 J0519 J1020 0 0 0 0 0 0 1 0 1 1 0 0 0 0 1 C0030 C0070 C0100 C0120 C0130 C2100 C2200 C2300 C2330 T00 1 1 1 1 1 1 1 1 1 10 Event Descriprions 0501 01 08 01 01 4020 01 08 01 01 0501 01 08 01 01...

Page 59: ...f duplex pages circulated 0501 No paper feed jam cassette 1 0502 No paper feed jam cassette 2 0503 No paper feed jam cassette 3 0504 No paper feed jam cassette 4 0505 No paper feed jam cassette 5 0508...

Page 60: ...tray 4211 Eject full sensor stay jam cassette 1 4212 Eject full sensor stay jam cassette 2 4213 Eject full sensor stay jam cassette 3 4214 Eject full sensor stay jam cassette 4 4215 Eject full sensor...

Page 61: ...E 32 Statement R B2 Statement E 33 Folio 34 Western type 2 35 Western type 4 d Detail of paper type Hexadecimal 01 Plain 02 Transparency 03 Preprinted 04 Labels 05 Bond 06 Recycled 07 Vellum 08 Rough...

Page 62: ...ed Code of maintenance replacing item 1 byte 2 categories First byte Replacing item 01 Toner container Second byte Type of replacing item 00 Black First byte Replacing item 02 Maintenance kit Second b...

Page 63: ...played Indicates the log counter of self diagnostics errors depending on cause See page 1 4 7 Example C6000 4 Self diagnostics error 6000 has happened four times Indicates the log counter depending on...

Page 64: ...tion Figure 1 4 1 Paper jamed in the printer Help A EFS DUS1 ES DUS2 PS1 PS2 RS MPPS LS PFLS1 PFPS1 PFPFS1 PFLS2 PFPS2 PFPFS2 PFLS3 PFPS3 PFPFS3 PFLS4 PFPS4 PFPFS4 Paper Feeder Faceup Tray MP Tray Cas...

Page 65: ...P feed roller Heart roller Fuser eject roller Faceup roller Eject lower roller Eject upper roller DU conveying roller Middle roller Registration roller Transefer roller Toner container Conveying drive...

Page 66: ...ting 0120 Receiving a duplex paper feeding request while paper is empty Paper feed request was received from the duplex section despite the absence of paper in the duplex section 0121 Exceeding number...

Page 67: ...PFPFS1 does not turn on dur ing paper feed from cassette 5 D 1413 PF feed sensor 1 stay jam PF feed sensor 1 PFPFS1 does not turn off dur ing paper feed from cassette 3 D 1414 PF feed sensor 1 PFPFS1...

Page 68: ...sensor RS does not turn off dur ing paper feed from cassette 4 B 4015 The registration sensor RS does not turn off dur ing paper feed from cassette 5 B 4201 Ejetct sensor non arrival jam The eject sen...

Page 69: ...turn on dur ing paper feed from cassette 3 I 4304 The duplex sensor 1 DUS1 does not turn on dur ing paper feed from cassette 4 I 4305 The duplex sensor 1 DUS1 does not turn on dur ing paper feed from...

Page 70: ...ce the main PWB and check for cor rect operation see page 1 5 38 Defective main PWB Replace the main PWB and check for cor rect operation see page 1 5 38 0130 Backup memory read write error main PWB D...

Page 71: ...main PWB Check visually and remedy if necessary Defective main PWB Replace the main PWB and check for cor rect operation see page 1 5 38 1010 Lift motor error After cassette 1 is inserted lift sensor...

Page 72: ...e PF lift motor 1 Defective PF main PWB Replace the PF main PWB see page 1 5 88 1030 PF lift motor 2 error paper feeder After cassette 3 is inserted PF lift sensor 2 does not turn on This error is det...

Page 73: ...nism in the cassette Check to see if the bottom plate can move smoothly and repair it if any problem is found Defective connec tor cable or poor contact in the con nector Reinsert the connector Also c...

Page 74: ...the cable PF main PWB YC3 and PF main PWB YC4 Defective PF main PWB Replace the PF main PWB see page 1 5 88 1830 Paper feeder 4 communica tion error A communication error is detected 10 times in succ...

Page 75: ...motor Check if the rollers and gears rotate smoothly If not grease the bushes and gears Check for broken gears and replace if any Defective main motor Replace the main motor Defective engine PWB Repl...

Page 76: ...ngine PWB YC4 Defective drive transmission sys tem of the drum motor Check if the rollers and gears rotate smoothly If not grease the bushes and gears Check for broken gears and replace if any Defecti...

Page 77: ...the connector Also check for conti nuity within the connector cable If none replace the cable PF drive motor 1 and PF main PWB YC6 Defective drive transmission sys tem of the PF drive motor Check if...

Page 78: ...e rollers and gears rotate smoothly If not grease the bushes and gears Check for broken gears and replace if any Defective PF drive motor Replace the PF drive motor 4 Defective PF main PWB Replace the...

Page 79: ...nuity within the connector cable If none replace the cable Fuser heater and power source PWB YC2 Fuser thermistor and Fuser thermistor con nect PWB Fuser thermistor connect PWB and engine PWB YC21 Def...

Page 80: ...check for cor rect operation see page 1 5 40 6000 6020 6030 6120 6130 Com bined Broken fuser heater wire Abnormally high fuser thermistor 2 temperature Broken fuser thermistor 2 wire Abnormally high...

Page 81: ...rt the connector Also check for conti nuity within the connector cable If none replace the cable Fuser thermistor and fuser thermistor con nect PWB Fuser thermistor connect PWB and engine PWB YC21 Def...

Page 82: ...tive engine PWB Replace the engine PWB and check for cor rect operation see page 1 5 40 7400 Developer unit non install ing error Sensor output value of 31 or less continuously for 5 s Defective conne...

Page 83: ...urs eight times successively Mismatch between writing data and reading data occurs eight times successively Defective connec tor cable or poor contact in the con nector Reinsert the connector Also che...

Page 84: ...fication it displays F040 Main PWB print engine communication error Defective main PWB Turn the main power switch off on to restart the machine If the error is not resolved replace main PWB see page 1...

Page 85: ...cally See page 1 4 23 See page 1 4 23 See page 1 4 24 See page 1 4 25 See page 1 4 25 6 Black streaks are printed verti cally 7 Streaks are printed horizon tally 8 Spots are printed 9 Image is blurre...

Page 86: ...16 The shutter of a laser scan ner unit does not open The operating state of a link part with an top cover is checked Defective laser scanner unit Replace the laser scanner unit see page 1 5 23 Defect...

Page 87: ...ge PWB High voltage PWB and engine PWB YC19 Defective high voltage PWB Replace the high voltage PWB see page 1 5 54 Defective engine PWB Replace the engine PWB see page 1 5 40 Defective developer bias...

Page 88: ...the connector cable If none replace the cable Developer unit and high voltage PWB High voltage PWB and engine PWB YC19 Defective developer unit Replace the developer unit see page 1 5 14 Defective hi...

Page 89: ...Dirty or flawed drum Perform the drum surface refreshing operation Flawed drum Replace the drum unit see page 1 5 17 Dirty developer section Clean any part contaminated with toner in the developer se...

Page 90: ...xample Causes Check procedures corrective measures Deformed or worn cleaning blade in the drum unit Replace the drum unit see page 1 5 17 Defective fuser unit Replace the fuser unit see page 1 5 27 Wr...

Page 91: ...7 Defective pressure springs Defective fuser heater Print example Causes Check procedures corrective measures Drum condensation Perform the drum refresh operation Print example Causes Check procedures...

Page 92: ...hin the connector cable If none replace the cable Eject motor and relay L PWB YC12 Relay L PWB and engine PWB YC2 YC3 2 Defective drive trans mission system Check if the rollers and gears rotate smoot...

Page 93: ...page 1 5 40 8 Paper feed clutch does not operate 1 Defective connector cable or poor con tact in the connector Reinsert the connector Also check for continuity within the connector cable If none repla...

Page 94: ...ft solenoid 3 Defective PWB Replace the engine PWB or the relay L PWB and check for correct operation see page 1 5 40 1 5 45 15 The message requesting paper to be loaded is shown when paper is present...

Page 95: ...eject sensor Check visually and remove it if any 3 Defective sensor Replace the registration sensor duplex sensor PF feed sensor eject full sensor or eject sensor 4 Defective PWB Replace the engine PW...

Page 96: ...per feed Paper width guide in a cassette installed incorrectly Check the paper width guide visually and remedy or replace if necessary 4 Multiple sheets of paper are fed Check if the paper is excessiv...

Page 97: ...2P7 2R0 3PN 1 4 34 This page is intentionally left blank...

Page 98: ...ght To reassemble the parts use the original screws If the types and the sizes of screws are not known refer to the PARTS LIST 2 Drum unit Note the following when handling or storing the drum unit Whe...

Page 99: ...A black colored band when seen through the left side window A shiny or gold colored band when seen through the right side window The above will reveal that the toner container is a genuine Kyocera br...

Page 100: ...1 5 2 Outer covers 1 Detaching and refitting the top cover Procedure 1 Open the top cover 2 Remove two screws Figure 1 5 3 3 Open the rear cover by pulling the knob Figure 1 5 4 Screw Top cover Screw...

Page 101: ...top cover upward 7 Pull out FFC from the connector and then remove the top cover assembly At the time of detaching and refitting the top cover assembly pull the imaging unit out for the container wil...

Page 102: ...ver and then remove during twisting it Figure 1 5 7 3 Detaching and refitting the right upper cover Procedure 1 Remove two screws 2 Release the hook A by twisting right upper cover 3 Release two hooks...

Page 103: ...two hooks by sliding the right lower cover upward and then remove it Figure 1 5 9 5 Detaching and refitting the rear left cover Procedure 1 Release two hooks of the rear left cover while pulling forwa...

Page 104: ...and then remove it and the waste toner box cover together Figure 1 5 11 7 Detaching and refitting the left lower cover Procedure 1 Remove the screw 2 Release the hook A while twisting the edge of the...

Page 105: ...3 Open the connector cover and then remove three connectors Figure 1 5 13 4 Remove the fulcrum axis by sliding the rear cover assembly while avoiding rear cover and then remove the rear cover assembly...

Page 106: ...Pull out the cassette Figure 1 5 15 2 Release the lock by pulling the lever 3 Remove the paper feed roller assembly by pulling and raising and then sliding forward 4 Check or replace the paper feed ro...

Page 107: ...d then remove the retard roller assembly Figure 1 5 17 2 Remove the spring 3 Remove the retard roller holder by rotating 4 Check or replace the retard roller and refit all the removed parts Figure 1 5...

Page 108: ...ting the MP paper feed pulley Procedure 1 Open the top cover 2 Open the front cover 3 Pull out the cassette Figure 1 5 19 4 Remove the MP tray from the printer while bending it Figure 1 5 20 Printer F...

Page 109: ...P7 2R0 3PN 1 5 12 5 Remove the fulcrum of leftside by extending a cover 6 Remove the fulcrum of rightside during twisting a cover 7 Remove the front cover forward Figure 1 5 21 Front cover Front cover...

Page 110: ...re 1 5 22 10 Release the lock lever and then slide the MP paper feed pulley axis 11 Remove MP paper feed pulley 12 Check or replace the MP paper feed pulley and refit all the removed parts Figure 1 5...

Page 111: ...er section 1 Detaching and refitting the developer unit Procedure 1 Open the top cover Figure 1 5 24 2 Open the front cover 3 Grip the knob and then Pull the imaging unit forward Figure 1 5 25 Top cov...

Page 112: ...ck lever by rotating and then remove the toner container Figure 1 5 26 5 Release the hook and then remove the container guide by sliding backwards Figure 1 5 27 Toner container Lock lever Imaging unit...

Page 113: ...5 16 6 Remove the connector 7 Release the lock lever and then remove the developer unit upward 8 Check or replace the developer unit and refit all the removed parts Figure 1 5 28 Developer unit Connec...

Page 114: ...um section 1 Detaching and refitting the drum unit Procedure 1 Open the top cover Figure 1 5 29 2 Open the front cover 3 Grip the knob and then Pull the imaging unit forward Figure 1 5 30 Top cover Im...

Page 115: ...ck lever by rotating and then remove the toner container Figure 1 5 31 5 Release the hook and then remove the container guide by sliding backwards Figure 1 5 32 Toner container Lock lever Imaging unit...

Page 116: ...nit upward Figure 1 5 33 8 Remove the lock lever L 9 Remove the lock lever R by sliding backward 10 Remove the drum unit by sliding for ward 11 Check or replace the drum unit and refit all the removed...

Page 117: ...he pulleys Figure 1 5 35 2 Detaching and refitting the charger roller unit Procedure 1 Release the lock lever and then remove the charger roller unit 2 Check or replace the charger roller unit and ref...

Page 118: ...chute guide 2 Remove the paper chute guide upward Figure 1 5 37 3 Remove the axes of transfer roller from each bushings 4 Remove the transfer roller assembly upward 5 Check or replace the transfer ro...

Page 119: ...ansfer roller 2 Release six hooks of separation needle unit by rotating and then remove the separation needle unit upward 3 Check or replace the separation needle unit and refit all the removed parts...

Page 120: ...Optical section 1 Detaching and refitting the laser scanner unit Procedure 1 Open the top cover 2 Remove two screws Figure 1 5 40 3 Open the rear cover by pulling the knob Figure 1 5 41 Screw Top cov...

Page 121: ...e top cover upward 7 Pull out FFC from the connector and then remove the top cover assembly At the time of detaching and refitting the top cover assembly pull the imaging unit out for the container wi...

Page 122: ...e during twisting it Figure 1 5 44 10 Remove two screws 11 Release the hook A by twisting right upper cover 12 Release two hooks B by sliding the right upper cover upward and then remove it Figure 1 5...

Page 123: ...Figure 1 5 46 The cautions at the time of refitting the unit 1 Attach the screw in order of 1 to 4 2 When the positioning holder was removed unite the boss part to the marking position of a positioni...

Page 124: ...unit Procedure 1 Pull out the cassette Figure 1 5 48 2 Remove the fulcrum axis by sliding the rear cover assembly while avoiding rear cover and then remove the rear cover assembly Figure 1 5 49 Casset...

Page 125: ...gure 1 5 50 5 Release the hook by rotating and remove the connector cover B 6 Remove the screw of connector cover C 7 Remove the connector cover C by releasing the hook 8 Remove two connectors Figure...

Page 126: ...all the removed parts When refitting the fuser unit perform the following procedures 1 Turn on the power switch while opening the rear cover after removing the fuser unit 2 Turn off the power switch a...

Page 127: ...Ejection section 1 Detaching and refitting the paper feed roller Procedure 1 Open the top cover 2 Remove two screws Figure 1 5 53 3 Open the rear cover by pulling the knob Figure 1 5 54 Screw Top cov...

Page 128: ...e top cover upward 7 Pull out FFC from the connector and then remove the top cover assembly At the time of detaching and refitting the top cover assembly pull the imaging unit out for the container wi...

Page 129: ...er cord cover by slid ing it 9 Release the hook of the interface cover and then remove during twisting it Figure 1 5 57 10 Pull out the cassette Figure 1 5 58 Interface cover Power cord connector cove...

Page 130: ...two hooks B by sliding the right upper cover upward and then remove it Figure 1 5 59 14 Remove three screws 15 Release two hooks by sliding the right lower cover upward and then remove it Figure 1 5...

Page 131: ...pen the rear cover by pulling the knob Figure 1 5 61 17 Release two hooks of the rear left cover while pulling forward 18 Remove the rear left cover by twisting it forward Figure 1 5 62 Knob Rear cove...

Page 132: ...aste toner box cover together Figure 1 5 63 21 Unplug the power cable Do not insert or remove main PWB assembly while machine power is on Doing so may cause damage to the machine and the main PWB 22 R...

Page 133: ...FC from hooks 24 Release the fixing hook and thenre move the wire guide Figure 1 5 65 25 Remove three screws and then remove the controller box cover Figure 1 5 66 Wire guide Fixing hook Hook FFC Hook...

Page 134: ...and then release the wire from the hooks 27 Remove the four screws and then remove the eject unit 28 Check or replace the eject unit and refit all the removed parts Figure 1 5 67 Eject unit Screws Con...

Page 135: ...cedure 1 Open the rear cover by pulling the knob Figure 1 5 68 2 Remove the power cord cover by slid ing it 3 Release the hook of the interface cover and then remove during twisting it Figure 1 5 69 K...

Page 136: ...bly while machine power is on Doing so may cause damage to the machine and the main PWB 5 Remove five screws and then pull the main PWB assembly out forward 6 Check or replace the main PWB and refit a...

Page 137: ...PN 1 5 40 2 Detaching and refitting the engine PWB Procedure 1 Open the top cover 2 Remove two screws Figure 1 5 71 3 Open the rear cover by pulling the knob Figure 1 5 72 Screw Top cover Screw Knob R...

Page 138: ...e top cover upward 7 Pull out FFC from the connector and then remove the top cover assembly At the time of detaching and refitting the top cover assembly pull the imaging unit out for the container wi...

Page 139: ...e during twisting it Figure 1 5 75 10 Remove two screws 11 Release the hook A by twisting right upper cover 12 Release two hooks B by sliding the right upper cover upward and then remove it Figure 1 5...

Page 140: ...se damage to the machine and the main PWB 14 Remove five screws and then pull the main PWB assembly out forward Figure 1 5 77 15 Release the wires and FFC from hooks 16 Release the fixing hook and the...

Page 141: ...e the wire guide Figure 1 5 79 19 Remove all connectors from the engine PWB 20 Remove four screws and then remove the engine PWB 21 Check or replace the engine PWB and refit all the removed parts Figu...

Page 142: ...N 1 5 45 3 Detaching and refitting the relay L PWB Procedure 1 Open the top cover 2 Remove two screws Figure 1 5 81 3 Open the rear cover by pulling the knob Figure 1 5 82 Screw Top cover Screw Knob R...

Page 143: ...e top cover upward 7 Pull out FFC from the connector and then remove the top cover assembly At the time of detaching and refitting the top cover assembly pull the imaging unit out for the container wi...

Page 144: ...assembly upward Figure 1 5 85 10 Remove the connectors and FFC 11 Remove the screw and remove the relay L PWB 12 Remove the sheet from the relay L PWB 13 Check or replace the relay L PWB and refit all...

Page 145: ...1 5 48 4 Detaching and refitting the power source PWB Procedure 1 Open the top cover 2 Remove two screws Figure 1 5 87 3 Open the rear cover by pulling the knob Figure 1 5 88 Screw Top cover Screw Kno...

Page 146: ...e top cover upward 7 Pull out FFC from the connector and then remove the top cover assembly At the time of detaching and refitting the top cover assembly pull the imaging unit out for the container wi...

Page 147: ...er cord cover by slid ing it 9 Release the hook of the interface cover and then remove during twisting it Figure 1 5 91 10 Pull out the cassette Figure 1 5 92 Interface cover Power cord connector cove...

Page 148: ...two hooks B by sliding the right upper cover upward and then remove it Figure 1 5 93 14 Remove three screws 15 Release two hooks by sliding the right lower cover upward and then remove it Figure 1 5...

Page 149: ...se damage to the machine and the main PWB 17 Remove five screws and then pull the main PWB assembly out forward Figure 1 5 95 18 Release the wires and FFC from hooks 19 Release the fixing hook and the...

Page 150: ...emove the grounding wire by remov ing the screw 22 Remove three screws and then remove the eject unit 23 Check or replace the power source PWB assembly and refit all the removed parts Figure 1 5 98 Co...

Page 151: ...WB Procedure 1 Pull out the cassette Figure 1 5 99 2 Remove the power cord cover by slid ing it 3 Release the hook of the interface cover and then remove during twisting it Figure 1 5 100 Cassette Pri...

Page 152: ...two hooks B by sliding the right upper cover upward and then remove it Figure 1 5 101 7 Remove three screws 8 Release two hooks by sliding the right lower cover upward and then remove it Figure 1 5 10...

Page 153: ...by twisting it forward Figure 1 5 103 12 Release the hook A by sliding the left upper cover upward 13 Release the hook B and hook C while twisting the edge of the left upper cover and then remove it...

Page 154: ...e damage to the machine and the main PWB 15 Remove five screws and then pull the main PWB assembly out forward Figure 1 5 105 16 Release the wires and FFC from hooks 17 Release the fixing hook and the...

Page 155: ...ler box cover Figure 1 5 107 19 Remove the grounding wire by remov ing the screw 20 Remove three screws and then remove the power source PWB assembly Figure 1 5 108 Controller box cover Screw Screw Sc...

Page 156: ...the power source fan motor assembly Figure 1 5 109 23 Stand the printer front side up 24 Remove four screws each and then remove the bottom plate 1 and the bot tom plate 2 Figure 1 5 110 Hook Connecto...

Page 157: ...or of lift sensor Figure 1 5 111 26 Remove seven screws 27 Extract the feed roller axis by pushing the joint part 28 Remove the DU assembly to the front Figure 1 5 112 Lift sensor Hooks Connector Wire...

Page 158: ...61 29 Remove the screw 30 Remove two connectors and then remove the high voltage PWB 31 Check or replace the high voltage PWB and refit all the removed parts Figure 1 5 113 High voltage PWB Connector...

Page 159: ...g and refitting the operation PWB Procedure 1 Open the top cover Figure 1 5 114 2 Remove the JAM processing procedure sheet 3 Remove three screws Figure 1 5 115 Top cover JAM processing procedure shee...

Page 160: ...he operation panel PWB cover 5 Remove the screw and then remove the operation panel PWB 6 Check or replace the operation panel PWB and refit all the removed parts Figure 1 5 116 Operation panel PWB Op...

Page 161: ...nit Procedure 1 Open the rear cover by pulling the knob Figure 1 5 117 2 Remove the power cord cover by slid ing it 3 Release the hook of the interface cover and then remove during twisting it Figure...

Page 162: ...1 5 119 5 Remove two screws 6 Release the hook A by twisting right upper cover 7 Release two hooks B by sliding the right upper cover upward and then remove it Figure 1 5 120 Cassette Printer Right u...

Page 163: ...121 10 Unplug the power cable Do not insert or remove main PWB assembly while machine power is on Doing so may cause damage to the machine and the main PWB 11 Remove five screws and then pull the main...

Page 164: ...C from hooks 13 Release the fixing hook and thenre move the wire guide Figure 1 5 123 14 Remove three screws and then remove the controller box cover Figure 1 5 124 Wire guide Fixing hook Hook FFC Hoo...

Page 165: ...then release the wires from wire holders 16 Remove four screws and then remove the main driving motor unit 17 Check or replace the main driving motor unit and refit all the removed parts Figure 1 5 1...

Page 166: ...Procedure 1 Open the rear cover 2 Remove the power cord cover by slid ing it 3 Release the hook of the interface cover and then remove during twisting it Figure 1 5 126 4 Pull out the cassette 1 5 12...

Page 167: ...two hooks B by sliding the right upper cover upward and then remove it Figure 1 5 128 8 Remove three screws 9 Release two hooks by sliding the right lower cover upward and then remove it Figure 1 5 12...

Page 168: ...clutches and solenoid 11 Remove two screws and then remove the paper feed driving motor unit 12 Check or replace the paper feed driving motor unit and refit all the removed parts Figure 1 5 130 Paper...

Page 169: ...5 72 3 Detaching and refitting the center fan motor Procedure 1 Open the top cover 2 Remove two screws Figure 1 5 131 3 Open the rear cover by pulling the knob Figure 1 5 132 Screw Top cover Screw Kn...

Page 170: ...e top cover upward 7 Pull out FFC from the connector and then remove the top cover assembly At the time of detaching and refitting the top cover assembly pull the imaging unit out for the container wi...

Page 171: ...r cord cover by slid ing it 9 Release the hook of the interface cover and then remove during twisting it Figure 1 5 135 10 Pull out the cassette Figure 1 5 136 Interface cover Power cord connector cov...

Page 172: ...two hooks B by sliding the right upper cover upward and then remove it Figure 1 5 137 14 Remove three screws 15 Release two hooks by sliding the right lower cover upward and then remove it Figure 1 5...

Page 173: ...g it forward Figure 1 5 139 18 Release the hook A by sliding the left upper cover upward 19 Release the hook B and hook C while twisting the edge of the left upper cover and then remove it and the was...

Page 174: ...e damage to the machine and the main PWB 21 Remove five screws and then pull the main PWB assembly out forward Figure 1 5 141 22 Release the wires and FFC from hooks 23 Release the fixing hook and the...

Page 175: ...ller box cover Figure 1 5 143 25 Release the connector and then release the wire from the hooks 26 Remove three screws and then remove the eject unit Figure 1 5 144 Controller box cover Screw Screw Sc...

Page 176: ...connector and then remove the wires from the hooks 28 Remove the center fan motor assembly upward 29 Check or replace the center fan motor and refit all the removed parts Figure 1 5 145 Connector Cent...

Page 177: ...cedure 1 Open the rear cover by pulling the knob Figure 1 5 146 2 Remove the power cord cover by slid ing it 3 Release the hook of the interface cover and then remove during twisting it Figure 1 5 147...

Page 178: ...1 5 148 5 Remove two screws 6 Release the hook A by twisting right upper cover 7 Release two hooks B by sliding the right upper cover upward and then remove it Figure 1 5 149 Cassette Printer Right u...

Page 179: ...of the power source fan motor wires 11 Release three hooks using flat blade screwdriver and then remove the power source fan motor assembly 12 Check or replace the power source fan motor and refit al...

Page 180: ...edure 1 Pull out the cassette Figure 1 5 152 2 Remove the fulcrum axis by sliding the rear cover assembly while avoiding rear cover and then remove the rear cover assembly Figure 1 5 153 Cassette Prin...

Page 181: ...en screws and the rear upper cover 5 remove the connector of the fan motor wires 6 Remove the rear fan motor 7 Check or replace the rear fan motor and refit all the removed parts Figure 1 5 155 Hooks...

Page 182: ...e airflow direction intake or exhaust Figure 1 5 156 Developer fan motor Rating label Inside Exhaust Exhaust Intake Exhaust Intake LSU fan motor Rating label Inside Center fan motor Rating label Downs...

Page 183: ...the cassette from the paper feeder 2 Slide the roller holder while pressing the lock lever 3 Remove the paper feed roller assembly 4 Check or replace the paper feed roller or the pickup roller and ref...

Page 184: ...oks in backside of cas sette and then remove the retard roller assembly Figure 1 5 158 3 Remove the spring 4 Remove the retard holder by rotating 5 Check or replace the retard roller and refit all the...

Page 185: ...main PWB Procedure 1 Pull the cassette out 2 Turn over the PF unit Figure 1 5 160 3 Release two hooks using the flat screw driver 4 Remove the PWB cover by pulling the knob up Figure 1 5 161 Cassette...

Page 186: ...t again Figure 1 5 162 8 Remove the right front cover 9 Remove the five screws 10 Pull the upper cover rear ends 11 Remove the upper cover while pulling out the paper size switch Figure 1 5 163 Wires...

Page 187: ...Figure 1 5 164 14 Pull the paper feed roller assembly up 15 Remove all connectors from the PF main PWB 16 Remove the screw and then remove the PF main PWB 17 Check or replace the drive unit or PF mai...

Page 188: ...e power switch 4 About 50 seconds later FW Update will be displayed this shows to start the download 5 Display the software that now upgrad ing CTRL OPT PF1 PF2 PF3 PF4 ENGN Figure 1 6 1 SAMPLE FW Upd...

Page 189: ...ot 3 Plug the printer into a power outlet and then turn the power switch on 4 Rewriting of the PWB software will start for restoration The data and attention LEDs will be blinking 5 Only the Data LED...

Page 190: ...2P7 2R0 3PN 1 6 3 1 6 2 Remarks on PWB replacement 1 Engine PWB NOTE When replacing the PWB remove the EEPROM U21 from the PWB and then reat tach it to the new PWB Figure 1 6 3 EEPROM U21 Engine PWB...

Page 191: ...from the cassette is pulled out by rotation of the pickup roller and sent to the paper conveying section by rotation of the paper feed roller Also the retard roller prevents mul tiple feeding of pape...

Page 192: ...lso function of the MP separation pad prevents paper from multiple feeding Figure 2 1 3 Figure 2 1 4 1 3 4 6 5 2 2 3 5 1 6 4 1 MP paper feed roller 2 MP separation pad 3 MP bottom plate 4 MP frame 5 M...

Page 193: ...where the registration sensor RS is turned on and then sent to the transfer separation section by the upper registration roller and lower registration roller Figure 2 1 5 Figure 2 1 6 1 4 5 2 3 2 3 5...

Page 194: ...drum surface is uniformly charged by contacting the roller which gave the electric charge and was charged on the drum surface and rotating it Figure 2 1 7 Figure 2 1 8 1 2 3 4 2 3 4 1 1 Drum 2 Charge...

Page 195: ...The cleaning lamp CL consists of LEDs and removes residual charge on the drum before main charging Figure 2 1 9 Cleaning unit Figure 2 1 10 Cleaning unit block diagram 1 6 7 5 3 4 2 1 2 3 7 6 4 5 Drum...

Page 196: ...Figure 2 1 12 6 3 2 1 4 5 7 8 2 1 3 4 6 7 8 6 Drum 1 Developer roller 2 Developer blade 3 Magnet blade 4 Developer screw A 5 Developer screw B 6 Developer case 7 Toner supply roller 8 Toner container...

Page 197: ...in the laser scanner unit adjust the diameter of the laser beam and focalize it at the drum surface Figure 2 1 13 Figure 2 1 14 1 2 3 4 5 1 5 2 3 4 1 Polygon motor PM 2 f main lens 3 Direction change...

Page 198: ...plied to the transfer roller for transfer charg ing Paper after transfer is separated from the drum by applying separation charging that is output from the high voltage PWB HVPWB to the separation ele...

Page 199: ...by the engine PWB EPWB If the fuser section shows extremely high temperature the power line will be shut off and the fuser heater FUH is forced to turn off Figure 2 1 17 Figure 2 1 18 3 4 1 5 2 2 7 8...

Page 200: ...eying section Figure 2 1 19 Figure 2 1 20 4 5 6 3 2 9 8 10 1 7 1 2 3 4 5 8 9 7 10 6 1 Upper eject roller 2 Upper eject pulley 3 Actuator Eject full sensor EFS 4 Lower eject roller 5 Lower eject pulley...

Page 201: ...the paper feed conveying section when duplex printing Figure 2 1 21 Figure 2 1 22 1 1 2 2 6 5 4 3 1 2 7 5 6 1 2 4 3 1 DU conveying roller 2 DU conveying pulley 3 Actuater Duplex sensor 1 DUS1 4 Actua...

Page 202: ...ne time via the torque limiter Figure 2 1 23 2 1 24 2 8 3 7 9 4 10 11 1 5 6 1 2 6 7 10 3 8 1 Paper feed roller 2 Pickup roller 3 Retard roller 4 Retard roller guide 5 Paper conveying roller 6 Paper co...

Page 203: ...ical Parts Layout 2 2 1 Electrical parts layout 1 PWBs Figure 2 2 1 PWBs Unit inside Machine inside Machine rightside 1 10 7 6 4 9 8 2 3 5 13 11 12 Laser scnner unit Toner container Developer unit Fus...

Page 204: ...iner information 10 Fuser thermistor relay PWB FUTHRPWB Consists of wiring relay circuit between engine PWB fuser thermistors and cooling fans 11 APC PWB APCPWB Generates and controls the laser beam 1...

Page 205: ...d sensors Figure 2 2 2 Switches and sensors Unit inside Machine inside Machine rightside Laser scnner unit Toner container Developer unit Fuser unit Eject unit Drum unit 11 5 12 13 7 2 1 16 4 6 10 8 1...

Page 206: ...r 14 Lift sensor LS Detects the top limit of the bottom plate 15 Interlock switch ILSW Shuts off 24 V DC power line when the top cover is opened 16 Rear cover switch RECSW Detects the opening and clos...

Page 207: ...ock switch ILSW INTER LOCK SWITCH 2FB2716_ 16 Rear cover switch RECSW SW PUSH 7SP01000006 H01 17 Waste toner sensor WTS PARTS TONER FULL DETECT ASSY SP 302LV9412_ 18 Power source switch PSSW PARTS PWB...

Page 208: ...P7 2R0 3PN 2 2 6 3 Motors Figure 2 2 3 Motors Unit inside Machine inside Machine rightside Laser scnner unit Toner container Developer unit Fuser unit Eject unit Drum unit 4 3 8 13 5 12 10 6 9 2 11 1...

Page 209: ...conveying section of duplex 12 Developer fan motor DEVFM Cools the developer unit 13 Center fan motor CENFM Diffuses steam of the fuser section List of correspondences of motor names No Name used in...

Page 210: ...hers Figure 2 2 4 Clutches and others Unit inside Machine inside Machine rightside Laser scnner unit Toner container Developer unit Fuser unit Eject unit Drum unit 12 11 8 6 9 3 2 4 1 7 5 13 10 Paper...

Page 211: ...heater 2 FUH2 Heats the heat roller 12 Fuser thermostat 1 FUTS1 Prevents overheating of the heat roller 13 Fuser thermostat 2 FUTS2 Prevents overheating of the heat roller List of correspondences of o...

Page 212: ...he top limit of the bottom plate 5 PF paper feed sensor PFPFS Detects paper jam in the paper feeder 6 PF cassette size switch PFCSSW Detects the paper size dial setting of the paper setting dial 7 PF...

Page 213: ...PF MAIN SP 303PN9401_ 2 PF paper sensor 1 PFPS1 PARTS PWB ASSY PF MAIN SP 303PN9401_ 3 PF paper sensor 2 PFPS2 4 PF lift sensor PFLS 5 PF paper feed sensor PFPFS 6 PF cassette size switch PFCSSW 7 PF...

Page 214: ...2P7 2R0 3PN 2 2 12 This page is intentionally left blank...

Page 215: ...2P7 2R0 3PN 2 3 1 2 3 Operation of the PWBs 2 3 1 Main PWB MPWB Figure 2 3 1 YC2 YC5 YC6 YC8 YC10 YC1 1 20 A1 B1 A20 B20 1 2 21 22 1 2 9 10 13 14 12 11 4 1 3 2 10 11 12 9 YS1 1 143...

Page 216: ...d B3 VSYNC I 0 3 3 V DC pulse Sub scanning synchronizing signal A4 E2C_SBSY I 0 3 3 V DC System busy signal B4 E2C_SDIR I 0 3 3 V DC Serial communication direction signal A5 C2E_SDAT O 0 3 3 V DC puls...

Page 217: ...19 5V2 I 5 V DC 5 V DC power input from EPWB A20 5V2 I 5 V DC 5 V DC power input from EPWB B20 5V2 I 5 V DC 5 V DC power input from EPWB YC5 1 VDD5 O 5 V DC 5 V DC power output to eKUIO Connected to t...

Page 218: ...I 0 3 3 V DC Output signal 19 NAUTOFD I 0 3 3 V DC AUTO FEED signal 20 NINIT I 0 3 3 V DC Reset signal 21 PDETECT I 0 3 3 V DC OP detection signal 22 GND Ground YC8 1 TD1 I O 0 3 3 V DC pulse Trancemi...

Page 219: ...ected to the USB host I F USB device I F A2 D _A I O USB data signal A3 D _A I O USB data signal A4 GND_A Ground B1 VBUS_B O 5 V DC 5 V DC power output to USB host B2 D _B I O USB data signal B3 D _B...

Page 220: ...YC17 YC20 YC21 YC14 YC4 YC19 YC1 YC10 YC8 1 2 YC9 YC13 YC6 YC23 YC18 YC7 YC5 YC22 YC15 YC12 YC26 YC3 YC2 A1 B1 A20 B20 4 5 1 3 1 2 12 1 1 13 1 2 1 2 1 2 4 1 1 2 1 4 1 1 1 2 14 13 2 1 3 4 3 5 1 2 11 1...

Page 221: ...gnal Connected to the relay L PWB 2 GND Ground 3 EESIO I O 0 3 3 V DC pulse Communication data 4 ERASER O 0 3 3 V DC CL On Off 5 3 3V6 O 3 3 V DC 3 3 V DC power output to R LPWB 6 TSENS I Analog TS ou...

Page 222: ...YC5 1 24V3 O 24 V DC 24 V DC power output to DEVCL Connected to the duplex cltch mid cltch registration clutch paper feed cltch and developer clutch 2 DLPCLN O 0 3 3 V DC DEVCL On Off 3 24V3 O 24 V DC...

Page 223: ...cted to the lift sensor 2 GND Ground 3 LSENS I 0 3 3 V DC LS On Off YC15 1 24V6 O 24 V DC 24 V DC power output to PM Connected to the polygon motor 2 GND Ground 3 PLGDRN O 0 5 V DC PM On Off 4 PLGRDYN...

Page 224: ...d sensor clock signal 12 LED O 0 3 3 V DC READY LED control signal 13 FG Ground 14 GND Ground YC18 1 GND Ground Connected to the power switch 2 POWERSW I 0 3 3 V DC PSSW On Off YC19 1 ENVSENSN I 0 3 3...

Page 225: ...d signal 1 A11 GND Ground A12 VDATA2P I LVDS Video data 2 signal A13 VDATA2N I LVDS Video data 2 signal A14 GND Ground A15 E2C_IRN O 0 3 3 V DC Engine interrupt signal A16 C2E_SDAT I 0 3 3 V DC Serial...

Page 226: ...t to FTHPWB YC22 1 24V5 O 24 V DC 24 V DC power output to PF Connected to the paper feeder 2 OPSDO O 0 3 3 V DC pulse PF communication serial data signal 3 OPSDI I 0 3 3 V DC pulse PF communication se...

Page 227: ...2P7 2R0 3PN 2 3 13 YC27 1 DLPFAN O DC24V 24 V DC power output to DEVFM Connected to the developer fan motor 2 GND Ground Connector Pin Signal I O Voltage Description...

Page 228: ...2P7 2R0 3PN 2 3 14 2 3 3 Power source PWB PSPWB Figure 2 3 3 YC3 1 13 YC2 1 1 2 3 YC1...

Page 229: ...heater YC3 1 24V1 O 24 V DC 24 V DC power output to EPWB Connected to the engine PWB 2 24V1 O 24 V DC 24 V DC power output to EPWB 3 24V1 O 24 V DC 24 V DC power output to EPWB 4 24V1 O 24 V DC 24 V...

Page 230: ...2P7 2R0 3PN 2 3 16 2 3 4 Relay L PWB R LPWB Figure 2 3 4 YC13 YC12 YC11 YC2 YC3 YC8 YC7 YC9 YC4 YC1 YC10 1 2 1 2 1 3 1 2 1 22 1 9 1 4 1 4 1 3 1 3 4 1...

Page 231: ...DC 3 3 V DC power input from EPWB 15 TMOT I 0 24 V DC TM On Off 16 LFANN I 0 24 V DC LFM On Off 17 FUDR I 0 24 V DC FSSOL On Off 18 ENVMOT I 0 24 V DC ENVM On Off 19 FDDR I 0 24 V DC FSSOL On Off 20 D...

Page 232: ...US Connected to the duplex sensor 1 2 GND Ground 3 DUJAMSEN1 N I 0 3 3 V DC DUS On Off YC10 1 REARSWN I 0 3 3 V DC RECSW On Off Connected to the rear cover switch 2 GND Ground YC11 1 ENVMOT O 0 24 V D...

Page 233: ...2P7 2R0 3PN 2 3 19 2 3 5 High voltage PWB HVPWB Figure 2 3 5 YC102 YC101 1 18 1 3...

Page 234: ...8 PAPERSEN1 N I 0 3 3 V DC PS1 On Off 9 PAPERSEN2 N I 0 3 3 V DC PS2 On Off 10 BACNT I Analog Developer AC control 11 BDCNT I Analog Developer DC control 12 HVCLK O 0 3 3 V DC Developer clock signal...

Page 235: ...2P7 2R0 3PN 2 3 21 2 3 6 PF main PWB Figure 2 3 6 YC6 YC2 YC8 3 1 4 2 1 6 1 4 YC7 2 1 12 1 13 1 YC3 YC4 YC1 1 3 3 1 YC10...

Page 236: ...pulse Synchronous serial clock signal 5 OPRDYN 0 3 3 V DC SPI ready signal 6 3 3V1 3 3 V DC 3 3 V DC power source 7 GND Ground 8 OPSEL2 0 3 3 V DC SPI_SEL 2 9 OPSEL1 I 0 3 3 V DC SPI_SEL 1 10 OPSEL0...

Page 237: ...C7 1 GND Ground Connected to the PF lift motor 2 LMOTOR O 0 24 V DC PFLM control signal YC8 1 24V2 24 V DC 24 V DC power output to PFFCL Connected to the PF paper feed clutch and PF feed clutch 2 FEED...

Page 238: ...2P7 2R0 3PN 2 3 24 This page is intentionally left blank...

Page 239: ...er unit FUSER UNIT KDE Transfer roller assembly ROLLER TRANSFER ASSY Paper feed roller assembly HOLDER FEED ASSY SP Developer unit DLP UNIT Maintenance part name Parts No Alternative part No Name used...

Page 240: ...interval may vary depending on operating conditions 44 9 mm 1 3 4 Developer roller 36 8 mm 1 7 16 Registration roller 37 7 mm 1 1 2 Chager roller 94 2 mm 3 11 16 Drum Press roller 109 9 mm 4 5 16 Heat...

Page 241: ...anging emulation mode to PC PR201 65A R FRPO P1 11 EXIT FRPO parameters Item FRPO Setting values Factory setting Top margin A1 Integer value in inches 0 A2 Fraction value in 1 100 inches 0 Left margin...

Page 242: ...olution N8 0 300dpi 1 600dpi 3 1200dpi 1 Parallel interface mode O0 0 Standard Mode 1 Fast Mode 5 Nibble High Speed Mode 70 Automatic Mode 70 Parallel interface Error control O2 0 Line Control OFF 2 C...

Page 243: ...efault paper cassette See R4 1 Monarch 3 7 8 7 1 2 inches 2 Business 4 1 8 9 1 2 inches 3 International DL 11 22 cm 4 International C5 16 2 22 9 cm 5 Executive 7 1 4 10 1 2 inches 6 US Letter 8 1 2 11...

Page 244: ...0 Lines per inch integer value 6 Line spacing U1 Lines per inch fraction value 0 Character spacing U2 Characters per inch integer value 10 Character spacing U3 Characters per inch fraction value 0 Cou...

Page 245: ...ult scal able font V0 Integer value in 100 points 0 to 9 0 V1 Integer value in points 0 to 99 12 V2 Fraction value in 1 100 points 0 25 50 75 0 Default scalable font V3 Name of typeface of up to 32 ch...

Page 246: ...ock 16 Thick 17 High quality 21 Custom1 22 Custom2 23 Custom3 24 Custom4 25 Custom5 26 Custom6 27 Custom7 28 Custom8 1 Paper type for paper cassettes 1 X1 1 Plain 3 Preprinted 5 Bond 6 Recycled 9 Lett...

Page 247: ...r selection depending on an escape sequence compatible with HP LJ5Si 2 Paper selection depending on an escape sequence compatible with HP LJ8000 0 Automatic continue for Press GO Y0 0 Off 1 On 0 Autom...

Page 248: ...A4 size paper depending on the image size 3 Through the image Loads Letter A4 size paper depending on the image size 8 Through the image Loads paper from the current paper cassette 9 Through the imag...

Page 249: ...l Make the adjustment if there is a regular error between the left edges of the print image and original Example Set the leading edge of MP tray to 30 dots R KCFG PFRC 0 1 30 EXIT Format R KCFG PFRC 1...

Page 250: ...2P7 2R0 3PN 2 4 12 This page is intentionally left blank...

Page 251: ...O ERASER 3 3V6 TSENS SBMDIR WTSENS SBMENBLM WTLED SBMSTEP MPFSENS SBMMODE 3 3V2 TMOT LFANN FUDR ENVMOT FDDR DUJAMSEN1N REGSEN2 REARSWN 1 2 3 4 1 2 3 4 4 3 2 1 4 3 2 1 24V6 GND GND LFANVCC 3 2 1 1 2 1...

Page 252: ...1 2 3 3 3V9 GND LSENS YC1 YC2 1 2 3 1 2 3 GND PDN 3 3V6 PDPWB YC19 YC21 YC26 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Page 253: ...1 2 2 1 2 1 GND LMOTOR 1 2 3 4 3 2 1 3 2 1 3 2 1 3 2 1 24V2 FEEDCLN 24V2 TRANSCLN YC4 YC7 YC8 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 1 2 3 4 13 12 11 10 9 8 7 6 5 4 3 2 1 YC9 7 6 5 4 3 2 1 12 11 10 9 8 7...

Page 254: ...Installation Guide 500 sheets paper feeder Installation Guide...

Page 255: ...lation von PF 4100 Installation de PF 4100 Guide d installation Installationsanleitung Guida all installazione Gu a de instalaci n PF 4100 PF 4100 PF 4100 Adjustment of paper size Registrazione del fo...

Page 256: ...4 5 6 7 8 9 For A3 B4 Legal Ledger Loading paper Carta da caricamento Papel del cargamento Ladenpapier Papier de chargement G G 3 303PN5614001 First edition 2014 9...

Page 257: ...SSD HD 6 7 Installation Guide...

Page 258: ......

Page 259: ......

Page 260: ...IEEE1284 Interface Installation Guide...

Page 261: ...erface parall le Ne touchez jamais directement la partie du connecteur du kit d interface parall le avec les mains Lorsque vous tenez le kit d interface parall le ne touchez pas la surface de la carte...

Page 262: ...UUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUGY G UUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUGX GUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUU...

Page 263: ...Network interface Installation Guide...

Page 264: ...touchez jamais directement la partie du connecteur du kit d interface r seau avec les mains Lorsque vous tenez le kit d interface r seau ne touchez pas la surface de la carte de circuits imprim s Sais...

Page 265: ...GO G P UUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUU X G UUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUU X jkTyvtUUUUUUUUUUUUUUU...

Page 266: ...Wireless LAN interface Installation Guide...

Page 267: ...s manos Cuando sostenga el kit de interfaz de red inal mbrica no toque con las manos la superficie de la placa del circuito impreso Suj tela por los bordes No aplique demasiada fuerza al realizar la i...

Page 268: ...on stampanti multifunzione MFP e con stampanti a pagine Si prega di leggere attentamente la presente Guida all installazione per comprendere il corretto metodo di installazione Questo kit interfaccia...

Page 269: ...Card Authentication kit B Installation Guide...

Page 270: ...2014 9 303MT5675002 IC B LS 2100DN LS 4200DN LS 4300DN ECOSYS P4040dn IC 1 IC 2 USB 70 mm a a...

Page 271: ...nd Floor 19 Byron Avenue Takapuna Auckland New Zealand Phone 64 9 415 4517 Fax 64 9 415 4597 KYOCERA Document Solutions Asia Limited 16 F Mita Centre 552 566 Castle Peak Road Tsuenwan NT Hong Kong Pho...

Page 272: ...is a trademark of KYOCERA Corporation KYOCERA Document Solutions Deutschland GmbH Otto Hahn Strasse 12 40670 Meerbusch Germany Phone 49 2159 9180 Fax 49 2159 918100 KYOCERA Document Solutions Austria...

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