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KYMCO Mini LS, Opearting Manual, Page: 72 / 80

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KYMCO Mini LS Opearting Manual Download Page 72

Work Shop use only- Removing and installing the 

motor

 

71 

 

  Switch the Scooter off. 

  Removing the seat. 

  Removing the batteries case . 

  Removing drive unit as picture.--

 

  Remove the rear wheels. 

  Remove the motor stay bolts as picture.--

 

  Disassemble the electric motor. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for Mini LS

Page 1: ...OPERATING MANUAL Mini LS...

Page 2: ...ooter This Operating Manual assumes that the suitability of the user for scooter usage has been discussed with a doctor therapist and or dealer before operation The operating manual will help you get...

Page 3: ...eat position 19 6 2 1 Adjusting the distance between seat and tiller 19 6 2 2 Adjusting the armrest width 19 6 3 Adjusting the tiller angle 20 7 0 Information about safe scooter driving 21 7 1 Driving...

Page 4: ...ies achieve their maximum performance 40 12 2 3 How do I make sure the batteries achieve their best service life 40 12 3 Anti tipping wheels 40 12 4 Wheels and tyres 40 12 5 The drive unit 41 12 6 The...

Page 5: ...16 3 1 Blink speed 55 17 0 Repairs 56 17 1 Information about safety at work 56 17 2 Tools 56 17 3 Wheels removal and replacement 57 17 4 Replacing the tyre 60 17 5 Fuses 61 17 6 Batteries 62 17 6 1 Di...

Page 6: ...ation as a safety sign the rules according to ISO 3864 1 are to be adhered to See safety sign ISO 7010 W001 7 Operating instructions 8 Security certificate symbol 9 The presence of this symbol indicat...

Page 7: ...g pregnant women to avoid prolonged use of this product Advising pregnant women to avoid prolonged use of this product 1 3 General Information Read the entire operating manual thoroughly before using...

Page 8: ...ch are too steep over obstacles on gradients or up and down ramps Observe maximum climb angle see Specifications Only drive through restricted widths around bends inclines and ramps with reduced suita...

Page 9: ...uch as batteries during preparation for transport and maintenance work Always carry out any work to be done with great care Always try to get help from a second person especially when stowing parts fo...

Page 10: ...your skin wash the affected area immediately with plenty of water and contact a doctor If acid should come in contact with your eyes rinse them out immediately with lots of water and visit a doctor A...

Page 11: ...list below The delivery condition using the inspection plan chapter 14 2 If any faults are apparent or components are missing please contact your supplier or dealer The following items are included i...

Page 12: ...g wheel Tiller Dashboard with controls Seat unit with armrests Shopping basket Battery case LED LED Key switch ON OFF switch Speed controller Handle Handle Drive lever reverse Horn button Battery char...

Page 13: ...sting knowledge of operation It is imperative that you follow the instructions given in the main manual 5 1 Driving the scooter NOTE Before starting driving adjust the seat height the backrest and the...

Page 14: ...ill brake engaged Reverse Forwards 4 Check the battery charging state 5 Set the maximum speed Red reserve Yellow medium Green full lowest possible driving speed approx 1 5mph highest possible driving...

Page 15: ...Brief instructions 14 5 2Transporting the scooter Dismantling the scooter stages 1 to 9 1 Remove the seat 3 Fold the tiller down 4 Remove the chassis 1 2 Removing the batterycase 2...

Page 16: ...Brief instructions 15 Reassembling the scooter Stages 4 to 1 The scooter dismantled 1 Chassis 2 Drive unit 3 Battery case 4 Seat unit...

Page 17: ...NOTE The seat must be removed from the scooter in order to adjust the seat height You should try to get help from a second person if possible or contact your dealer Removing the seat Removing the sea...

Page 18: ...s bolt is at the right position otherwise the seat would be shaked The seat height h is adjusted using the five holes 1 5 in the seat support Pull the seat support 6 out as far as the required height...

Page 19: ...otational adjustment by turning the seat a little one way then the other NOTE If after inserting the seat it is not possible to turn the seat or to pull the seat lock the seat is not properly locked N...

Page 20: ...eat slightly forwards and backwards Accident hazard due to non engaged seat Ensure that the seat is properly engaged after adjustment by pushing the seat slightly forwards and then backwards 6 2 2 Adj...

Page 21: ...the required position 2 Tighten the locking knob Ensure that the tiller is engaged properly by moving slightly forwards and backwards Accident hazard due to non engaged tiller Ensure that the tiller...

Page 22: ...formation should help you to drive safely through traffic always match your speed to the driving situation in which you find yourself always reduce the speed when you are driving through unclear areas...

Page 23: ...e switch off and allow the motor to cool down before continuing your journey You may need to choose an alternative more suitable route if overload trip re occurs Climb angle examples a 1 metre long ra...

Page 24: ...mbing obstacles Don t try to drive over obstacles which are too high Example kerbstones Remedy always climb up kerbstones at lowered entry areas such as driveways DO NOT try to climb an obstacle when...

Page 25: ...of 6 cm Please start practicing kerb climbing with small kerbs Approach the kerb at a right angle Stop approximately 0 5 Meter 19 inches in front of the kerb Adjust the speed controller to maximum sp...

Page 26: ...allow it to cool down for a few minutes Switch the scooter on again and Reverse away from the obstacle such as kerbstone and then try again at a lower point Be careful turning the scooter around on i...

Page 27: ...ling depending on load If the vehicle is under heavier loading for example heavy acceleration driving up hills the pointer can sometimes go to the red area of the display This is not critical and does...

Page 28: ...e drive at an even speed do not accelerate or brake unnecessarily The driving range will be decreased if you drive with headlights drive in cold weather drive in hilly regions NOTE please see the info...

Page 29: ...nd remove the key Tilt the steering column forwards see chap 6 3 When getting in and out ensure that your clothing does not get caught on the drive lever After you have got onto the scooter pull the s...

Page 30: ...Driving 29 NOTE If you feel you are safe enough you can of course get onto the scooter without turning the seat round You can lift up the armrest on the side where you are standing and then get on...

Page 31: ...reased Before turning the seat always ensure that the scooter is on an even and solid surface 8 3 Switching on The switch is located on the dashboard Insert the key into the switch and turn it to the...

Page 32: ...he controller to adjust the speed to suit local conditions Select a lower speed if you are driving through narrow gaps on inclines or through crowds 8 5 Before driving Checks before driving Are the ba...

Page 33: ...3 4 Hold the tiller firmly in both hands Press the drive lever 1 in the direction of travel until the required speed has been reached driving forwards driving in reverse Handle Handle 8 7 Using the m...

Page 34: ...ld the button down 8 9 Switching off parking Turn the key to the left to switch off Always turn off using the key switch if you want to get on or off intend to stop for long periods Always remove the...

Page 35: ...ition Disengaging the drive NOTES Always switch off to push it If a pre set speed is exceeded while you are pushing the drive motor will switch on automatically and brake the scooter Risk of accidents...

Page 36: ...lot while charging batteries The battery charger has an automatic switch off device which prevents overcharging the batteries Do not leave the battery charger connected to the scooter for more than 24...

Page 37: ...sequence for connecting and disconnecting the battery charger The jack socket 3 for connecting the battery charger is located on the tiller 1 Connect the battery charger plug 4 to the charging socket...

Page 38: ...scooter chassis It is imperative that you observe the sequence for connecting and disconnecting the battery charger The jack socket 2 for connecting the battery charger is located on the rear of the b...

Page 39: ...te battery completely 11 2 After charging 1 Switch off and remove the battery charger plug from the mains socket 2 Pull the battery charger jack plug out of the jack socket LED Removing the battery ch...

Page 40: ...tely charged no charging current Since no charging current is flowing when the batteries are full the batteries cannot be overloaded 12 2 The Batteries The entire power supply is taken over by two cyc...

Page 41: ...oint is their internal chemical equilibrium achieved so that they can produce maximum performance and service life 12 2 3 How do I make sure the batteries achieve their best service life Always charge...

Page 42: ...rive motor the gearbox and the rear axle Drive takes place from the drive motor via the gearbox and rear axle to the rear wheels 12 7 The control unit The control unit is a programmable electronic reg...

Page 43: ...drive lever which is then returned to its central position by a spring The scooter is then braked by the drive motor When the scooter is at a standstill or has been switched off it is braked by a magn...

Page 44: ...ossing roads Use on public roads only permissible when no pavement is available WARNING Equipment in a power interruption will cause a malfunction which can be dangerous 1 Turn off the charger switch...

Page 45: ...ersons are permitted to sit on the scooter during loading No persons are permitted to sit on the scooter during transport Drive or push the scooter up a ramp into the vehicle Switch the engaging lever...

Page 46: ...g step summary 1 Remove the seat unit 2 Remove the battery case 3 Fold the tiller down 4 Disengage the drive unit from the chassis 13 3 2 Removing the seat and rear panelling Tilt the seat backrest fo...

Page 47: ...ired position 2 Tighten the locking knob Ensure that the tiller is engaged properly by moving slightly forwards and backwards 13 3 5 Disengaging the drive unit from the chassis Push the locking device...

Page 48: ...metal scrapers or aggressive solvents for cleaning Do not use high pressure cleaners to clean the scooters Never direct water spray onto the fittings on the tiller or drive unit components Light soil...

Page 49: ...hich are not covered by the repair information please contact your dealer Always remove faulty scooters from operation and secure them against unauthorized use remove key 15 1 Daily maintenance before...

Page 50: ...lt no damage fixed securely can be easily adjusted closed securely Armrest padding no damage fixed securely Armrest folding mechanism no play in joint functions easily Armrests width adjustment no dam...

Page 51: ...ed securely Tiller folding mechanism no play in joint functions easily Component chassis Connections no damage Frames no damage no corrosion Reflectors no damage Steering mechanism no damage no play i...

Page 52: ...cure blockage of magnetic brakes when lever is in central position scooter can not be pushed Dashboard switches no damage safe function Dashboard displays no damage safe function Indicator lamps no da...

Page 53: ...ch on again If the error should occur again you can find information about troubleshooting and appropriate remedies in the lists in sections 16 2 and 16 3 Description Component inspection for Assessme...

Page 54: ...rged batteries chapter 10 Batteries Replace batteries defective dealer Scooter does not run Check battery Charge the batteries charge display chapter 10 battery discharged switched Switch to drive to...

Page 55: ...pidly to discharged during journey Motor jerks during driving Batteries Charge the batteries discharged chapter 10 Batteries defective Motor defective Visit your dealer Batteries do not charge Defecti...

Page 56: ...not run 1400 3xblink Fault to motor brake or wires fall off 1500 1502 9xblink Fault to motor brake 1600 10xblink Battery voltage too low 1705 8xblink Fault in ECU or wires fall off 1802 1805 8xblink F...

Page 57: ...ards caused by clamping and crushing while carrying out any repair work This applies particularly to all rotating and adjustable parts of the scooter such as around the steering wheels The scooter mus...

Page 58: ...e wheels Loosen the self locking bolt 2 for the wheel fastening Secure the scooter against rolling away Lift the scooter and support it Remove the self locking bolt for the wheel fastening Pull the wh...

Page 59: ...en the self locking bolt 4 Fitting the rear wheel Place the key 5 in the slot in the drive shaft 6 NOTE The key is rectangular Place it with its widest side in the axle slot Push the wheel onto the st...

Page 60: ...Repairs 59 Place the washer 8 Screw the wheel fixing self locking bolt 9 and tighten it size 12 mm Lower the scooter Retighten the self locking bolt Locating the washer 8 Securing the rear wheel 9...

Page 61: ...Repairs 60 17 4 Replacing the wheel Remove the damaged wheel wheel with tyre is one set The wheel to be replaced with a new set Front wheel Rear wheel...

Page 62: ...7 A resettable fuse Position in cable between charging socket and batteries 2 40 A fusible fuse Position in each battery positive cable 2 External fuse position on battery case 3 for 22 Ah batteries...

Page 63: ...sed and defective batteries must be properly disposed of and only handed over to the correct disposal points Please give used or damaged batteries back to your dealer He will ensure that they are prop...

Page 64: ...case Put the battery case down on its bottom side and open it Removing the batteries to do this 1 First remove the cable from the battery negative terminal 2 Then remove the cable from the battery pos...

Page 65: ...s e g over the winter you should prepare it as follows Remove soiling and dust Charge the batteries completely Place the scooter on supports Lift high enough so that the tyres are no longer touching t...

Page 66: ...heaviest part 19 kg Maximum working load user weight 127 kg Tyre size 228 X 70 9 x2 75 solid tyres Working voltage battery voltage 24 Volt Batteries see chapter 17 Main fuse 1 x 40 A Storage temperat...

Page 67: ...plastic components electronic components electrical cables and batteries Disposal of the individual materials must be carried out in accordance with environmental and disposal regulations in the relev...

Page 68: ...Wiring Diagram 67 20 0 Wiring Diagram...

Page 69: ...ndue wear and items subjected to misuse Unauthorized changes or modifications will forfeit your warranty If a defect or fault is discovered KYMCO Healthcare supplier dealer from whom the scooter was p...

Page 70: ...mmable electronic regulating unit It regulates drive characteristics such as acceleration maximum speed and braking behavior The drive characteristics can be set to match the user s requirements by al...

Page 71: ...e ECU 2 70 Switch the Scooter off remove ECU protect cover Disassemble the battery plugs and 1 2 as picture Disassemble the ECU s plug as picture Remove ECU bolts Disassemble the ECU Installation is i...

Page 72: ...ing and installing the motor 71 Switch the Scooter off Removing the seat Removing the batteries case Removing drive unit as picture Remove the rear wheels Remove the motor stay bolts as picture Disass...

Page 73: ...OE IN 1 72 Step 1 Handlebar Push the tiller backward into the required position Moving the handlebar to the seat as picture Ensure the handlebar is fixed firmly by seat If the throttle levers touch th...

Page 74: ...lower side For Midi XL should setting the standard point as picture Lower Upper Standard point Step 3 Adjusting the longer rod s figure For tyre s toe in the upper distance should be less than the low...

Page 75: ...p 4 Adjusting the shorter rod s figure To straighten the front tyres The steering stem should be centered the body frame by adjusting the shorter rod The front tyre parallels the steering stem by sigh...

Page 76: ...hows a message ending with Use the up and down keys to look through the menu Use the help key to find out what each menu item does Press the enter key to use a menu item Once you are inside a menu ite...

Page 77: ...ork Shop use only SP1 Diagnostic Tool introduction 2 76 Using your SP1 Plug in the sp1 Switch on the controller The SP1 is ready for use When you finish Unplug the SP1 The controller is ready to drive...

Page 78: ...AMETERS DESIRED SETTINGS RANGE UNITS DESCRIPTION FAST SLOW FORWARD ACCELERATION 20 30 0 1 TO 10S FAST SLOW FORWARD DECELERATION 8 10 0 1 TO 10S FAST SLOW REVERSE ACCELERATION 30 40 0 1 TO 10S FAST SLO...

Page 79: ...uthorized use without the written permission of KWANG YANG Motor Co Ltd is strictly prohibited T300 EQ20CC A1 NO 35 Wan Hsing Street San Min District Kaohsiung city Taiwan Republic Of China NO 61 Chun...

Page 80: ...KWANG YANG MOTOR CO LTD No 35 Wan Hsing Street San Min Distrist Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021...

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