manualshive.com logo in svg

KYMCO Agility RS 50, Service Manual, Page: 19 / 26

Share
Download
KYMCO Agility RS 50 Service Manual Download Page 19

1

. GENERAL INFORMATION

1-19

AGILITY RS 50

Fuel Tube

Vacuum Tube

Auto Bystarter

Crankcase Breather
          Tube

Ignition Coil

Wire Harness

Crankcase Breather
          Tube

Throttle Cable

Vacuum Tube

Fuel Unit

Reed Valve

Secondary Air
Inlet Tube

Air Injection
Cut-off
Valve

Summary of Contents for Agility RS 50

Page 1: ...ine Serial Number 1 ENGINE SERIAL NUMBER 1 ENGINE SERIAL NUMBER 1 1 LUBRICATION POINTS 1 13 SPECIFICATIONS 1 2 CABLE HARNESS ROUTING 1 15 SERVICE PRECAUTIONS 1 3 WIRING DIAGRAM 1 20 TORQUE VALUES 1 11...

Page 2: ...ld mm Exhaust 0 04 Idle speed rpm 1700 100 rpm Lubrication type Forced pressure wet sump Oil pump type Inner outer rotor type Oil filter type Full flow filtration Lubrication System Oil capacity 0 8 l...

Page 3: ...ightening bolts or nuts begin with larger diameter to smaller ones at several times and tighten to the specified torque diagonally Use genuine parts and lubricants When servicing the motorcycle be sur...

Page 4: ...the mutual working safety Disconnect the battery negative terminal before operation When using a spanner or other tools make sure not to damage the motorcycle surface After operation check all connect...

Page 5: ...specified capacity After operation terminal caps shall be installed securely When taking out the connector the lock on the connector shall be released before operation Hold the connector body when con...

Page 6: ...aged terminal cover or loose negative terminal Check the double connector cover for proper coverage and installation Insert the terminal completely Check the terminal cover for proper coverage Do not...

Page 7: ...make sure that it is not interfering with any moving or sliding parts When fixing the wire harnesses do not make it contact the parts which will generate high heat Route wire harnesses to avoid sharp...

Page 8: ...contact a sharp edge or corner When rubber protecting cover is used to protect the wire harnesses it shall be installed securely Do not break the sheath of wire If a wire or harness is with a broken s...

Page 9: ...positions When a testing device is used make sure to understand the operating methods thoroughly and operate according to the operating instructions Be careful not to drop any parts When rust is foun...

Page 10: ...vicing methods and cautions included in this service manual Apply engine oil to the specified points Use designated engine oil for lubrication Apply grease for lubrication Transmission Gear Oil 90 Use...

Page 11: ...am chain tensioner slipper bolt Oil bolt Clutch outer nut Clutch drive plate nut Starter motor mounting bolt Oil pump bolt Drive face nut Spark plug A C generator stator bolt Cam chain tensioner bolt...

Page 12: ...29 13000 crankshaft comp 12mm 14mm Clutch spring compressor E027 2301a driven pully assy 9 9 9 12 Cushion assemble disassemble tool F004 52400 cushion assy 13 4 Flywheel holder E017 31110 flywheel com...

Page 13: ...Connecting rod piston pin hole Connecting rod big end Crankshaft R L side oil seal Starter reduction gear engaging part Countershaft gear engaging part Final gear engaging part Bearing movable part O...

Page 14: ...Apply clean engine oil or grease to cables and movable parts not specified This will avoid abnormal noise and rise the durability of the motorcycle Rear Wheel Bearings Main Stand Pivot Grease Grease...

Page 15: ...5 AGILITY RS 50 CABLE HARNESS ROUTING Front Stop Switch Wire Rear Stop Switch Wire Throttle Cable Regulator Rectifier Rear Brake Cable Speedometer Cable Horn Ignition Switch Winker Front Brake Fluid T...

Page 16: ...1 GENERAL INFORMATION 1 16 AGILITY RS 50 Regulator Rectifier Speedometer Cable Ignition Switch Throttle Grip Rear Brake Lever Front Brake Fluid Tube Headlight Resistor Horn...

Page 17: ...1 GENERAL INFORMATION 1 17 AGILITY RS 50 Starter Relay Fuse Battery Cable Battery Cable CDI Unit Battery Cable Battery Cable Fuel Tank Ignition Coil...

Page 18: ...1 GENERAL INFORMATION 1 18 AGILITY RS 50 Throttle Cable Vacuum Tee Carburetor Overflow Tube Fuel Tube Crankcase Breather Tube Ignition Coil Primary Wire Ignition Wire Fuel Filter Auto Cock Assy Fuel...

Page 19: ...AGILITY RS 50 Fuel Tube Vacuum Tube Auto Bystarter Crankcase Breather Tube Ignition Coil Wire Harness Crankcase Breather Tube Throttle Cable Vacuum Tube Fuel Unit Reed Valve Secondary Air Inlet Tube A...

Page 20: ...1 GENERAL INFORMATION 1 20 AGILITY RS 50 WIRING DIAGRAM...

Page 21: ...aking cylinder head gasket Seized valve Improper valve timing Faulty auto bystarter Air leaking through intake pipe Incorrect ignition timing Incorrectly adjusted pilot screw Flooded carburetor Faulty...

Page 22: ...Excessive carbon build up in combustion chamber Poor quality fuel Clutch slipping Mixture too lean Ignition timing too early Start engine and accelerate lightly for observation Inspection Adjustment S...

Page 23: ...nition coil Broken or shorted spark plug wire Faulty ignition switch Faulty air cut off valve Damaged vacuum tube Clogged or damaged air vent hole Remove spark plug and install it into spark plug cap...

Page 24: ...l valve Clean and unclog Cam timing gear aligning marks not aligned Faulty spring Inspection Adjustment Symptom Probable Cause Check ignition timing Check carburetor jets for clogging Check fuel pump...

Page 25: ...r rectifier coupler red wire and battery wire to engine ground and test voltage Inspection Adjustment Inspection Adjustment Symptom Symptom Probable Cause Probable Cause Normal voltage Battery has vol...

Page 26: ...tion coil Replace with a new spark plug and inspect again Check CDI unit coupler for looseness Inspection Adjustment Symptom Probable Cause Normal Abnormal Normal Abnormal Normal Abnormal Abnormal Mea...

Reviews:

No comments