KYMCO AFI/250 Service Manual Download Page 6

1

. GENERAL INFORMATION

1-3

XCITING 500/500 AFI/250/

30

0 AFI

ITEM

SPECIFICATIONS

Name

XCITING 500 AFI

Overall length

2250 mm (90 in)

Overall width

815 mm (33 in)

Overall height

1450 mm (58 in)

Wheel base

1570 mm (63 in)

Engine type

O.H.C.

Displacement

498.5 cm

(30.4 cu-in)

                                     

Fuel Used

92# nonleaded gasoline

Front wheel 83 kg (183 lbs)

Dry weight

Rear wheel 132 kg (290 lbs)

Total

215 kg (473 lbs)

Front wheel 90 kg (198 lbs)

Curb weight

Rear wheel 141 kg (310 lbs)

Total

231 kg (508 lbs)

Front wheel 120/70-15

Rear wheel 150/70-14

Ground clearance

150 mm (6 in)

Min. turning radius

2750 mm (110 in)

Starting system

Electric starter motor

Type

Gasoline, 4-stroke

Cylinder arrangement

Single cylinder

Combustion chamber type Semi-sphere
Valve arrangement

O.H.C., chain drive

Bore x stroke

92 

x

 75 mm

(3.7 

x

 3 in)

Compression ratio

10.5:1

Compression pressure

13 kgf/cm

²

 (1300kPa,

185 psi)

Open

5

°

 BTDC

Intake valve

Close

45

°

 ABDC

Open

45

°

 BBDC

Exhaust valve

Close

5

°

 ATDC

Valve clearance Intake

0.1 mm (0.004 in)

(cold)

Exhaust 0.1 mm (0.004 in)

Idle speed

1400 rpm

Lubrication type

Forced pressure &
Wet sump

Oil pump type

Trochoid

Oil filter type

Full-flow filtration

Oil capacity

2.5 L (2.2 Imp qt,
2.65 Us qt)

Final reduction oil
capacity

0.55 L (0.5 Imp qt,
0.58 Us qt)

Cooling Type

Liquid cooled

ITEM

SPECIFICATIONS

Air cleaner type & No Wet paper type element

Fuel capacity

12.8 L (3.38 Imp gal,
2.82 US gal

     

Throttle Body Venturi
dia

φ

40 mm (

φ

1.6 in)

Type

Full transistor ignition

Spark plug

CR7E

Ignition timing

ECU

Spark plug gap

0.6

0.7mm (0.002

0.003 in)

Battery

Capacity

12V12AH

Clutch Type

Dry, centrifugal
automatic

Type

Helical gear/spur gear

Operation

Automatic centrifugal
Type

Type

CVT

Preliminary

2.68 – 1

Final

5.4

FR/RR tire rolling
circumference

1724/1778 mm (69/71 in)

Front

2 kg/cm

²

 (200 Kpa, 28

psi)

Tire pressure
(rider only/60
kg)

Rear

2.5 kg/cm

²

 (250 Kpa,

36
psi)

Turning

Left

40

°

angle

Right

40

°

Brake system

Rear

Disk brake

type

Front

Disk brake

Front

Telescopic fork

Suspension
type

Rear

Unit swing

Frame type

Back born

Tires

Fuel S

y

stem

Electrical Equipment

Ig

nition S

y

stem

Power Drive System

Transmis-

si

on Gear

R

educt

io

n

Ratio

Moving Device

Damping

Device

Lubrication

S

y

stem

Engine

SPECIFICATIONS (XCITING 500 AFI)

Summary of Contents for AFI/250

Page 1: ...I 250 300 AFI By KWANG YANG Motor Co Ltd First Edition Apr 2006 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Ltd is expressly prohibit...

Page 2: ...ssembly or system illustration and troubleshooting for the section The subsequent pages give detailed procedures for the section KWANG YANG MOTOR CO LTD OVERSEAS SALES DEPARTMENT OVERSEAS SERVICE DEPA...

Page 3: ...___________________________________________ GENERAL INFORMATION __________________________________________________________________________________ SERIAL NUMBER 1 1 SPECIFICATIONS XCITING 500 1 2 SPEC...

Page 4: ...1 GENERAL INFORMATION 1 1 XCITING 500 500 AFI 250 300 AFI SERIAL NUMBER Location of Engine Serial Number Location of Frame Serial Number...

Page 5: ...0 004 in Idle speed 1400 rpm Lubrication type Forced pressure Wet sump Oil pump type Trochoid Oil filter type Full flow filtration Oil capacity 2 5 L 2 2 Imp qt 2 65 Us qt Final reduction oil capacit...

Page 6: ...1 mm 0 004 in Idle speed 1400 rpm Lubrication type Forced pressure Wet sump Oil pump type Trochoid Oil filter type Full flow filtration Oil capacity 2 5 L 2 2 Imp qt 2 65 Us qt Final reduction oil ca...

Page 7: ...1 mm 0 004 in Idle speed 1600 rpm Lubrication type Forced pressure Wet sump Oil pump type Trochoid Oil filter type Full flow filtration Oil capacity 1 1 L 0 97 Imp qt 1 17 Us qt Final reduction oil c...

Page 8: ...m 0 004 in Idle speed 1600 rpm Lubrication type Forced pressure Wet sump Oil pump type Trochoid Oil filter type Full flow filtration Oil capacity 1 1 L 0 9L 0 97 Imp qt 1 17 Us qt Final reduction oil...

Page 9: ...aces with engine oil before reassembly Apply or add designated greases and lubricants to the specified lubrication points After reassembly check all parts for proper tightening and operation When two...

Page 10: ...s bending protruding or loose The connector shall be inserted completely If the double connector has a lock lock it at the correct position Check if there is any loose wire Before connecting a termina...

Page 11: ...bolts and screws Route wire harnesses passing through the side of bolts and screws Avoid the projected ends of bolts and screws Route harnesses so they are neither pulled tight nor have excessive sla...

Page 12: ...stand the operating methods thoroughly and operate according to the operating instructions Be careful not to drop any parts When rust is found on a terminal remove the rust with sand paper or equivale...

Page 13: ...kgf m lbf ft Remarks MAINTENANCE Engine oil drain plug Oil strainer screen cap Oil filter cartridge Transmission oil drain bolt Transmission oil filler bolt Spark plug Tappet adjust nut LUBRICATION SY...

Page 14: ...Apply seal ENGINE XCITING 250 XCITING 300 AFI Item Q ty Thread dia mm Torque N m kgf m lbf ft Remarks MAINTENANCE Valve adjusting lock nut Spark plug Transmission oil drain bolt Transmission oil check...

Page 15: ...Drive face nut Clutch outer nut Clutch drive plate nut Left crankcase cover bolt ALTERNATOR A C G stator Flywheel nut FINAL REDUCTION Transmission case cover bolt CRANKCASE Cam chain guide bolt SWITC...

Page 16: ...bolt Rear caliper mounting bolt Brake fluid bolt Master cylinder bolt ENGINE HANGER Engine hanger bolt Engine mounting bolt nut XCITING 500 Engine mounting bolt nut XCINTING 250 Engine hanger rod nut...

Page 17: ...generator flywheel removal Lock nut socket wrench A120F00007 Steering stem removal or install Steering stem top thread wrench A120F00023 Steering stem removal or install XCITING 250 XCITING 300 AFI T...

Page 18: ...gs and piston ring grooves Piston pin surroundings Cylinder inside wall Connecting rod piston pin hole Connecting rod big end Crankshaft Balancer shaft Crankshaft one way clutch movable part Oil pump...

Page 19: ...ase for parts not listed Apply clean engine oil or grease to cables and movable parts not specified This will avoid abnormal noise and rise the durability of the motorcycle Seat Lock Grease Throttle C...

Page 20: ...1 GENERAL INFORMATION 1 17 XCITING 500 500 AFI 250 300 AFI CABLE HARNESS ROUTING XCITING 500...

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