XCITING 500/500 AFI/250/
30
0 AFI
By KWANG YANG Motor Co., Ltd.
First Edition, Apr 2006
All rights reserved. Any reproduction or
unauthorized use without the written permission of
KWANG YANG Motor Co., Ltd.
is expressly prohibited.
T100-SB30AA-A1
Page 1: ...I 250 300 AFI By KWANG YANG Motor Co Ltd First Edition Apr 2006 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Ltd is expressly prohibit...
Page 2: ...ssembly or system illustration and troubleshooting for the section The subsequent pages give detailed procedures for the section KWANG YANG MOTOR CO LTD OVERSEAS SALES DEPARTMENT OVERSEAS SERVICE DEPA...
Page 3: ...___________________________________________ GENERAL INFORMATION __________________________________________________________________________________ SERIAL NUMBER 1 1 SPECIFICATIONS XCITING 500 1 2 SPEC...
Page 4: ...1 GENERAL INFORMATION 1 1 XCITING 500 500 AFI 250 300 AFI SERIAL NUMBER Location of Engine Serial Number Location of Frame Serial Number...
Page 5: ...0 004 in Idle speed 1400 rpm Lubrication type Forced pressure Wet sump Oil pump type Trochoid Oil filter type Full flow filtration Oil capacity 2 5 L 2 2 Imp qt 2 65 Us qt Final reduction oil capacit...
Page 6: ...1 mm 0 004 in Idle speed 1400 rpm Lubrication type Forced pressure Wet sump Oil pump type Trochoid Oil filter type Full flow filtration Oil capacity 2 5 L 2 2 Imp qt 2 65 Us qt Final reduction oil ca...
Page 7: ...1 mm 0 004 in Idle speed 1600 rpm Lubrication type Forced pressure Wet sump Oil pump type Trochoid Oil filter type Full flow filtration Oil capacity 1 1 L 0 97 Imp qt 1 17 Us qt Final reduction oil c...
Page 8: ...m 0 004 in Idle speed 1600 rpm Lubrication type Forced pressure Wet sump Oil pump type Trochoid Oil filter type Full flow filtration Oil capacity 1 1 L 0 9L 0 97 Imp qt 1 17 Us qt Final reduction oil...
Page 9: ...aces with engine oil before reassembly Apply or add designated greases and lubricants to the specified lubrication points After reassembly check all parts for proper tightening and operation When two...
Page 10: ...s bending protruding or loose The connector shall be inserted completely If the double connector has a lock lock it at the correct position Check if there is any loose wire Before connecting a termina...
Page 11: ...bolts and screws Route wire harnesses passing through the side of bolts and screws Avoid the projected ends of bolts and screws Route harnesses so they are neither pulled tight nor have excessive sla...
Page 12: ...stand the operating methods thoroughly and operate according to the operating instructions Be careful not to drop any parts When rust is found on a terminal remove the rust with sand paper or equivale...
Page 13: ...kgf m lbf ft Remarks MAINTENANCE Engine oil drain plug Oil strainer screen cap Oil filter cartridge Transmission oil drain bolt Transmission oil filler bolt Spark plug Tappet adjust nut LUBRICATION SY...
Page 14: ...Apply seal ENGINE XCITING 250 XCITING 300 AFI Item Q ty Thread dia mm Torque N m kgf m lbf ft Remarks MAINTENANCE Valve adjusting lock nut Spark plug Transmission oil drain bolt Transmission oil check...
Page 15: ...Drive face nut Clutch outer nut Clutch drive plate nut Left crankcase cover bolt ALTERNATOR A C G stator Flywheel nut FINAL REDUCTION Transmission case cover bolt CRANKCASE Cam chain guide bolt SWITC...
Page 16: ...bolt Rear caliper mounting bolt Brake fluid bolt Master cylinder bolt ENGINE HANGER Engine hanger bolt Engine mounting bolt nut XCITING 500 Engine mounting bolt nut XCINTING 250 Engine hanger rod nut...
Page 17: ...generator flywheel removal Lock nut socket wrench A120F00007 Steering stem removal or install Steering stem top thread wrench A120F00023 Steering stem removal or install XCITING 250 XCITING 300 AFI T...
Page 18: ...gs and piston ring grooves Piston pin surroundings Cylinder inside wall Connecting rod piston pin hole Connecting rod big end Crankshaft Balancer shaft Crankshaft one way clutch movable part Oil pump...
Page 19: ...ase for parts not listed Apply clean engine oil or grease to cables and movable parts not specified This will avoid abnormal noise and rise the durability of the motorcycle Seat Lock Grease Throttle C...
Page 20: ...1 GENERAL INFORMATION 1 17 XCITING 500 500 AFI 250 300 AFI CABLE HARNESS ROUTING XCITING 500...
