Kverneland Vicon Andex 724 Operating Manual Download | Manualshive

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Maintenance

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Summary of Contents for Vicon Andex 724

Page 1: ...Andex 724 724 Hydro Operating manual Original operating manual Edition 02 2012 Date of print 04 2012 Language EN Machine number VF69670236 Model VF6967 Document number VF16648838 EN ...

Page 2: ...nufacturer Kverneland Group Kerteminde AS Taarupstrandvej 25 DK 5300 Kerteminde Denmark Tel 45 65 19 19 00 Copyright by Kverneland Group Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operating manual are subject to change...

Page 3: ...ty 50 General 51 Rotor pitch 52 Working depth 55 Tine saver 56 Road transport 57 Safety 57 General 59 Prior to road transport 60 Road transport 63 Preparations on the field 64 Safety 64 General 65 Bringing the machine into the work position 66 Operation 69 Safety 69 General 70 Swathing 71 Swath deposit 72 Adjusting the swath width 79 Driving on headlands 79 Cleaning and care 80 Safety 80 Cleaning ...

Page 4: ...dents comply with warranty conditions have a fully functional machine in good working order at all times Training Your dealer will provide instruction on operation and care of the machine Information for the employer All personnel are to be regularly but at least once a year instructed on the use of the machine in accordance with the regulations of the national organisation for Health and Safety a...

Page 5: ...tion The Examples pictogram indicates examples that assist under standing of the instructions The spanner indicates tips for assembly or adjustment work This arrow in the diagram shows the direction of travel The brush indicates the points that must be lubricated using the brush The grease gun indicates the points that must be lubricated using the grease gun Switch on the tractor Secure the tracto...

Page 6: ...on in the interest of your own safety in the interest of the safety of others to ensure the safety of the machine Numerous risks can result from handling agricultural machinery in the wrong way Therefore always work with particular care and never under time pressure Information for the employer Regularly train the persons who work with the machine Provide instruction concerning safety information ...

Page 7: ... related labels attached to the machine indicate potential hazards The labels must not be removed Illegible or missing labels should be replaced You can obtain new labels as spare parts from your dealer Warning signs on the machine ...

Page 8: ...ance from the rotor when it is rotating Nobody may remain in close proximity to the machine when rakes and swathers are running Otherwise serious or fatal injury may be caused as a result Distance from tractor When the machine is being coupled uncoupled or operated there should be no one between the tractor and the machine Otherwise serious or fatal injury may be caused as a result Risk of crushin...

Page 9: ...t Secure the machine with wheel chocks Always secure the machine with wheel chocks to ensure it cannot roll away when it is in park or stop position Otherwise serious or fatal injury may be caused as a result PTO shaft speed 540 rpm The specified maximum PTO shaft speed of 540 rpm must not be exceeded Otherwise damage to the machine may be caused as a result Do not exceed the maximum hydraulic pre...

Page 10: ...ed by an employee from a dealership or the manufacturer or by a factory representative Operation without proper training can lead to damage to the machine due to incorrect operation or may cause accidents Safety is your responsibility Follow the safety regulations Ensure that all operators comply with the safety instructions Prevent serious or fatal accidents by following the safety instructions I...

Page 11: ... task on the machine If the pilotbox is switched on and accidentally actuated unexpected machine movements may be triggered If this requirement is ignored the consequence may be damage to the machine and even life threatening injuries No reversing while the drive is running Never drive in reverse with the PTO shaft drive switched on and in the work position if people could enter the working area o...

Page 12: ...on The rotating PTO shaft is protected by the PTO shaft guard Ensure that the guard is not damaged Fasten the PTO shaft guard in position by connecting the chains on the implement and the tractor Unguarded PTO shafts can cause life threatening injuries Make sure the machine is standing level Before changing from the transport to the work position and vice versa make sure the machine is standing le...

Page 13: ...ge to the machine Unrestricted field of vision to the rear After it has been coupled ensure that you have an unrestricted view of the machine in both its work and transport positions At the very least use the panorama mirror provided by the tractor manufacturer Otherwise dangerous situations may not be detected in good time and accidents or damage may be caused as a result Check the angle of lock ...

Page 14: ...pment is being fitted Otherwise short circuits may occur and the electronic system may be damaged Observe the operating manual of the PTO shaft manufacturer Observe the operating manual of the PTO shaft manufacturer It will provide you with instructions on how to handle the PTO shaft correctly If these instructions are ignored damage may be caused to the PTO shaft and machine Risk of tipping When ...

Page 15: ...lt High pressures in the hydraulic system The hydraulic system is under high pressure Regularly check all lines hoses and screwed connections for leaks and externally visible damage Only use suitable tools when looking for leaks Rectify any damage immediately Oil escaping under pressure may result in injuries and fires Seek medical attention immediately if injuries occur Replace hydraulic hoses ev...

Page 16: ...ose the ball valve Close the ball valve before driving on the road If the ball valve is open and there is an operating error the machine may drop or swing out unexpectedly This could cause traffic accidents and accidents with fatal consequences Check tyre pressures Check tyre pressure on a regular basis Incorrect tyre pressures reduce the service life of a tyre and cause unstable driving character...

Page 17: ...esult Check hitch pins Hitch pins must be in perfect condition Hitch pins must show no signs of wear and be properly secured Otherwise hitched machines may detach themselves of their own accord Accidents with serious or fatal injuries may be caused as a result Check release cables on quick release couplings Release cables must hang loose and must not allow a release in their lowered position Hitch...

Page 18: ...ration Make sure that you have an adequate view Only begin work when the immediate vicinity is cleared of any persons or objects Serious or fatal injury may be caused as a result Retighten all nuts bolts and screws Regularly check that bolts and nuts are correctly tightened Retighten bolts if necessary Nuts and bolts can work loose when the machine is used Otherwise the machine may be damaged or a...

Page 19: ...ey Never stand between the tractor and machine Set the machine down on firm secure and level ground Ensure that the sustainer is securely locked Place the PTO shaft in the holder provided Secure the machine against rolling away use wheel chocks Do not disconnect hydraulic hoses until there is no pressure in the tractor and machine hydraulic system Failure to observe these instructions can result i...

Page 20: ...aft drive Depressurise the hydraulic system Whenever possible uncouple the tractor Secure the tractor against rolling away shut off the engine and remove the ignition key Ensure the machine is standing on firm secure and level ground and provide additional support if necessary Secure the machine against rolling away use wheel chocks Only if these regulations are observed can safe working be ensure...

Page 21: ... and screwed con nections Further regulations Observe the regulations In addition to the safety information given above please observe the following Accident prevention regulations Generally recognised safety regulations occupational health requirements and national road traffic regulations The instructions provided in this operating manual Regulations relating to operation maintenance and repair ...

Page 22: ...modern crop harvesting engi neering All the important functions for field use are controlled during operation The following functions should be set without leaving the tractor Deposit of crop in single rotor operation via the hydraulic single lift Individual working depth of both rotors Swath width The rake can be pulled by tractors of 35 kW 47 hp or more Extensive equipment The machine is equippe...

Page 23: ... machine 23 Component designations Deflector bar Main frame Attachment carrier Tine supports Tines Swath former Rotor gear Sustainer Transport chassis Rotor chassis Front deflector bar Tine guard stowage compartment Drive ...

Page 24: ...tine supports 3 65 3 90 3 44 3 90 C Width at transport wheels 2 80 D Track width 2 51 E Distance between lights 2 30 F Height of lights 1 29 G Height of bottom reflectors 0 35 H Distance between bottom reflectors 2 08 Machine attachment point cat 2 lowered to 200 mm from the ground attachment carrier 40 mm Machine completely lowered for transport position with hydraulic chassis A B H E F G D C ...

Page 25: ... Dimensions in work position Standard transport chassis m With hydraulic transport chassis m A Length 5 90 J Height in work position 1 79 K Working width 6 20 7 30 L Width 6 35 7 45 M Distance between the rotors 0 20 1 30 A J M L K ...

Page 26: ...5 Transport chassis axle load Sustainer 895 Lower link 1 005 Output connections Minimum output of the tractor 35 kW 50 hp Lighting power supply 12 V 7 pin plug socket ISO 1724 Hydraulic connections 1 x single acting hydraulic control device 1 x double acting hydraulic control device Hydraulic pressure 150 210 bar Maximum PTO shaft speed 540 rpm Lower link Fixable in height and laterally ...

Page 27: ...achine 80 db A Swath deposit Swath former with auto swivel Standard Rotors tine supports tines Number of rotors 2 Number of tine supports per rotor 11 swaths to the left 11 swaths to the right Number of tines per tine support 4 Tine guard 6 Rotor height adjustment Mechanical Hydraulic single lift Tine saver Wheels Rotor chassis 16 x 6 50 8 6 PR Tandem axles on rotor chassis Transport chassis 10 0 ...

Page 28: ...ulic control device The pilotbox is included in the scope of delivery for the Hydro version The pilotbox is not included in the scope of delivery for the standard version Protecting electrical parts against moisture The electronic control system pilotbox and electrical plug connec tions must be protected against damp and penetrating moisture Dampness in electronic devices can lead to leakage curre...

Page 29: ...ice on the tractor to release the lift arm locking mechanism Pull the cable on the mechanical lock and keep tensioned Fold the rotors in fully with the sin gle acting hydraulic control device on the tractor Single acting hydraulic control device on the tractor Headlands Using the single acting hydraulic control device on the tractor raise both rotors to the headland position then lower them Single...

Page 30: ...vice on the tractor Single acting hydraulic control device on the tractor Cable controlled ball valve for left rotor Lowering the right rotor Remove the left side shaft Raise the machine to the transport position using the single acting hy draulic control device Pull the cable on the left cable con trolled ball valve once Lower the right rotor using the sin gle acting hydraulic control device on t...

Page 31: ...ine 31 Crank on right rotor Working depth of right rotor Switch off the PTO shaft drive Switch off the tractor and secure it Set the working depth using the crank on the right rotor Steering Machine position Function Standard ...

Page 32: ...sing the tractor s double acting hydraulic control de vice Pilotbox switched off Single acting hydraulic control device on the tractor Headlands Using the tractor s double acting hy draulic control device raise both ro tors to the headland position then lower them Pilotbox switched off Double acting hydraulic control device on the tractor Swath width Raise the machine to the headland position usin...

Page 33: ...ng the single acting hydraulic control device on the tractor Pilotbox switched on Select position C on the pilotbox Single acting hydraulic control device on the tractor Lowering the right rotor Remove the left side shaft Raise the machine to the transport position using the single acting hy draulic control device Switch the pilotbox on Select position C on the pilotbox Lower the right rotor using...

Page 34: ...g hydraulic control device Caution During this process the lift arms are also extended Crank on left rotor Working depth of left rotor Switch off the PTO shaft drive Switch off the tractor and secure it Set the working depth using the crank on the left rotor Crank on right rotor Working depth of right rotor Switch off the PTO shaft drive Switch off the tractor and secure it Set the working depth u...

Page 35: ... required to assemble the machine Do not perform assembly work yourself The following points are required to be met for the machine to be in proper condition Observance of a sequence of work steps Compliance with tolerances and torques Knowledge of work safety during assembly Incorrect assembly can result in damage to the machine or accidents Checklist for parts which were supplied loose Quantity ...

Page 36: ...hecked and corrected if necessary The following work steps are described in this section Checking the PTO shaft length Checking the steering In addition to the following handling instructions please also note the instructions and safety information in the chapters Coupling the machine Page 41 Coupling the lower link page 42 Coupling the PTO shaft page 44 ...

Page 37: ... Set the tractor and machine to the smallest angle of lock Secure the tractor against rolling away shut off the engine and remove the ignition key Switch off the tractor and secure it Before you dismount Switch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Otherwise serious or fatal injury may be caused as a result...

Page 38: ...e end minimum distance a 20 mm Shorten both the sliding tube and guard tube to the same size Deburr the ends of the tubes Remove the swarf Grease the sliding surfaces well Fitting the PTO shaft Make sure that you fit the PTO shaft in the correct installation position There is a marking on the guard tube of the PTO shaft Check the length of the PTO shaft and shorten it if necessary Fit the PTO shaf...

Page 39: ...e machine swerves to the side or if the wheels do not run parallel the tracking and steering must be readjusted at an authorised workshop Check if the target measurements are correct If discrepancies are found consult your dealer See chapter Checking the track page 96 Track arm Steering arm Track rod Steering rod Never carry out work on the steering Contact your dealer if specifications differ Nev...

Page 40: ...tions Hydraulic connections Observe the safety information Observe the safety information Disregard for safety information can lead to serious or fatal injury See chapter Safety page 6 Increased risk of injury When the machine is being coupled to the tractor there is an increased risk of injury Therefore Never stand between the tractor and machine Secure the tractor against rolling away Slowly and...

Page 41: ...anual of the tractor manufacturer lift slightly and secure Slightly raise the lower link Secure the tractor against rolling away shut off the engine and remove the ignition key Swivel in the sustainer See Swivelling in the sustainer page 43 With the lower link in the work position lift it off the ground until the main frame of the machine is tilted approximately 1 degree forwards Engage the lower ...

Page 42: ...g the machine to the tractor raise and secure the sustainer Secure the tractor against rolling away shut off the engine and remove the ignition key Pull out the pins in the sustainer Swivel in the sustainer Undo the pins on the sustainer and engage them Pin Sustainer ...

Page 43: ...essary Checking the PTO shaft length page 38 Check that the tractor s PTO stub shaft is clean and lubricated Couple the PTO shaft to the tractor and the machine Ensure that the PTO shaft is engaged on the shaft ends Secure the guard tubes so that they cannot rotate Couple the wide angle joint to the machine s PTO stub shaft PTO shaft Chain Wide angle joint Tractor Wide angle joint with freewheel a...

Page 44: ...lace them in the brackets provided on the left and right behind the warning signs on the transport chassis and engage them securely Wheel chock Secure the tractor against rolling away Never remove the wheel chocks if the tractor is not otherwise secured against rolling away Persons could be run over by the machine or the tractor Serious or fatal injury may be caused as a result ...

Page 45: ... electrical cables must not chafe or hang loose Electrical cables that have been torn away or worn through must be replaced Otherwise damage to the machine may be caused as a result 7 pin plug Pilotbox Switch off the pilotbox for all tasks on the machine Always switch off the pilotbox when coupling or uncoupling and when carrying out service or maintenance work or any task on the machine If the pi...

Page 46: ... devices on the tractor against unintended actuation and lock them if possible Uninten tional activation of a control device can trigger unpredictable movements of the machine and cause serious machine damage and personal injury Serious or fatal injury may be caused as a result Check the routing of the hydraulic hoses Close or disconnect the quick couplings with great care Remove any dirt or air w...

Page 47: ...ic coupling on the machine to the double acting hydraulic control device The rotors are raised and lowered and single swath mode controlled using the single acting hydraulic control device The swath width is controlled using the double acting hydraulic control device Make sure the connection is correct Ensure that the hydraulic system is connected correctly otherwise damage to the machine and pers...

Page 48: ...the pilotbox The swath width is controlled using the double acting hydraulic control device Raising and lowering the transport chassis is controlled by switching on and actuating the pilotbox Hydraulic line Marking Double acting hydraulic control device pressure line Red Double acting hydraulic control device return line Yellow Single acting hydraulic control device pressure line Black ...

Page 49: ...that no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area Fatal injury may be caused as a result Avoid the hazard area The rotors are considered a hazard area Do not stand in the hazard area The rotors may lower or turn This can lead to serious or fatal injuries Remove tine supports When carrying out adjustment work on the ma...

Page 50: ...re pressure Secure the machine Lower the machine to the work position Remove unrequired tine supports Undo appropriate bolts and or screws Make the required adjustment Retighten the bolts Fit and secure the tine supports The following work steps are described in this section Rotor pitch Working depth ...

Page 51: ...djustment work you must secure the machine Swing the machine into the headland position using the hydraulic control device on the tractor Close the ball valve Secure the tractor against rolling away shut off the engine and remove the ignition key Secure the rotors with the relevant lifting accessories using supports Then carry out one of the following steps Adjust the rotor pitch for a single axle...

Page 52: ...e the wheel Fit the wheel in the desired position Put the washer and M 20 nut back on Retighten the M 20 nut The inner wheels on the swath former side must be fitted one hole higher than the outer wheels Tighten the bolt to a torque of 250 Nm The axle plate must sit securely on the pin M 20 nut at 250 Nm Pin Axle plate ...

Page 53: ...he opposite hole Tighten the M 20 nut to 250 Nm The inner tandem axle on the swath former side must be fitted one hole higher than the outer tandem axle so that the rotor on the swath former side is inclined Tighten the M 20 nut to at least 250 Nm The axle plate must sit securely on the stop plate of the securing pin M 20 nut at 250 Nm Securing pin Axle plate Stop plate Pin ...

Page 54: ...and adjust the working depth by turning Basic setting the tines lightly touch the ground After adjusting secure the crank against turning using the retainer Adjust the working width on the second rotor in the same way Readjust the working depth to suit the field conditions if necessary Ten turns of the crank equate to a rotor tine height adjustment of about 15 mm The thread is left handed Further ...

Page 55: ...tine legs must run parallel to one an other after the tine savers have been fitted Fit one tine saver for each tine pair Visually check that both tine legs run parallel to each other Checking the tine position Check the tine position for each tine If the tine saver is overtightened the tine legs become splayed Proceed as follows Check the tine position Loosen the screwed connection until both tine...

Page 56: ...bars and rotors and secure the machine All tine supports which have tips that point at right angles to the direction of travel and which are at a height of less than 2 metres must be safeguarded using the tine guards provided Attaching the tine guard page 62 The machine should only be towed by agricultural or forestry tractors The empty weight of the tractor must be greater than the weight of the ...

Page 57: ... traffic accidents and accidents with fatal consequences Attaching the tine guards For operation on public roads and in the park position all tine supports which are level with the field of vision 2 0 m and project beyond the width of the chassis must be safeguarded using the tine guards provided This could cause traffic accidents and accidents with fatal consequences Observe the contour of the te...

Page 58: ...Road transport 58 General The following work steps are described in this section Prior to road transport Bring the machine into the transport position Checking the machine Road transport ...

Page 59: ...ng the tractor s double acting hydraulic control device Hydro version Raise the machine into the headland position using the tractor s single acting control device Adjust the swath to the smallest width using the tractor s double acting hydraulic control device Switch on the pilotbox and set the 3 way switch to B Lower the hydraulic transport chassis using the tractor s double acting hydraulic con...

Page 60: ...hydraulic control device on the tractor Release the mechanical lock cable to secure the rotors Check that the locks engage both lift arms Make sure the machine is standing level Before changing from the transport to the work position and vice versa make sure the machine is standing level The implement could tip over particularly on hillside locations Damage to the machine and serious or fatal inju...

Page 61: ...placed over the exposed tines and are attached to the tine support via an elastic rope Take the first tine guard from the holder Place the tine guard over the tines of the upper tine support and attach the elastic rope hooks to the tine support Repeat this process for the centre and lower tine supports Repeat the entire process for the tine supports on the other side of the machine Exercise cautio...

Page 62: ...d accidents with fatal conse quences Before pulling away check the immediate vicinity Always make sure that you have a clear field of vision and in particular look out for children within the operating area of the machine When the vehicle is in motion lock the control devices on tractor Do not transport people or objects on the machine Adjust your speed to road conditions Do not exceed a maximum s...

Page 63: ...chocks The machine must stand on a level firm and secure surface and be supported during the work if necessary Unsecured or non supported machines can cause accidents Otherwise serious or fatal injury may be caused as a result No persons in the working area Ensure that no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area Fata...

Page 64: ...Preparations on the field 64 General The following work steps are described in this section Bringing the machine into the work position Removing the tine guards Adjusting the swath former ...

Page 65: ...ine guards and place them in the 2 holders to the left and right of the main frame Secure the tine guards in their holder Do so by inserting the safety splint which is attached to the holder through the eyelet in the holder Use the tractor s single acting hydraulic control device to move the machine from transport to work position Tine guard holder Firmly secure the accessories Accessories not in ...

Page 66: ...or Release the lift arm locking mechanism using the tractor s single acting hydraulic control device Pull the cable on the mechanical lock and keep tensioned Lower the machine into the work position using the single acting control device Release the mechanical lock cable ...

Page 67: ...ssible to adjust the direction of travel of the swath former as follows Remove the bolts Move the swath former into the desired position Fit the bolts and tighten them in the new position Adjusting the swath former s height It is possible to adjust the height of the swath former as follows Loosen the bolts Adjust the height of the swath former Tighten the bolts in the new position Swath former Bol...

Page 68: ...for a short time Do not allow the slip clutch to respond for longer than 3 seconds If the clutch responds for a longer period of time it will become worn and the disconnect torque will drop Do not compress the PTO shaft The PTO shaft between the tractor and machine must not be compressed when in the work or transport position If compressed PTO shafts can cause damage to the machine and tractor Obs...

Page 69: ...lands Suitable working speeds Select a driving speed approx 4 12 km h at which the crop is picked up cleanly and completely The working speed depends on the machine settings and the particular crop Swath width The swath width depends on working width working speed tine lifting settings and transverse rotor pitch as well as crop condition The swath width is between approx 1 20 m and approx 2 00 m ...

Page 70: ...tch on the PTO shaft at a low engine speed Slowly increase the speed Do not exceed the maximum speed of 540 rpm Select a driving speed at which the crop is picked up cleanly and completely Start swathing at the edge of the field and at headlands to avoid sub sequently driving over the crop The slip clutch of the machine may also respond at low speed if resistance is increased due to excess crop or...

Page 71: ...73 Single swath with left rotor page 73 Single swath with right rotor page 73 Single swath with right rotor in transport position page 75 Single swath with left rotor in transport position page 75 Dual rotor operation Central swath with two rotors Switch on the drive for the PTO shaft at a low speed Select a driving speed at which the crop is picked up cleanly and completely ...

Page 72: ...hich the crop is picked up cleanly and completely The left rotor picks up the crop Single swath with right rotor Raise both rotors into the headland position using the tractor s single acting control device Pull the cable on the left cable controlled ball valve once Lower the right rotor using the tractor s single acting hydraulic control device Select a driving speed at which the crop is picked u...

Page 73: ...tor Loosen the jubilee clip with which the ribbed funnel is fixed to the gearbox Pull out the ribbed funnel Detach the side shaft along with the ribbed funnel Secure the side shaft in the parking holder Switch off the tractor and secure it Before you dismount Switch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Oth...

Page 74: ...ect a driving speed at which the crop is picked up cleanly and completely The left rotor picks up the crop Single swath with left rotor in transport position The inactive side shaft is removed See Remove the side shaft page 74 Using the tractor s single acting control device raise both rotors into the headland position until the lift arms lock Pull the cable on the left cable controlled ball valve...

Page 75: ...al position and switch off the pilotbox The left rotor picks up the crop Single swath with right rotor Switch on the pilotbox and set the 3 way switch to A Raise the left rotor using the tractor s single acting hydraulic control device Switch the 3 way switch to the neutral position and switch off the pilotbox The right rotor picks up the crop Distance from the rotor Maintain a safe distance from ...

Page 76: ...or Loosen the jubilee clip with which the ribbed funnel is fixed to the gearbox Pull out the ribbed funnel Detach the side shaft along with the ribbed funnel Secure the side shaft in the parking holder Switch off the tractor and secure it Before you dismount Switch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Othe...

Page 77: ...ect a driving speed at which the crop is picked up cleanly and completely The left rotor picks up the crop Single swath with left rotor in transport position The inactive side shaft is removed See Remove the side shaft page 74 Using the tractor s single acting control device raise both rotors into the headland position until the lift arms lock To release them pull the cable on the mechanical lock ...

Page 78: ...aise the machine into the headland position using the tractor s single acting control device Use the tractor s double acting hydraulic control device to increase the pressure in order to extend the swath width Use the tractor s double acting hydraulic control device to decrease the pressure in order to reduce the swath width Driving on headlands The rotors can be raised for crossing swaths that ha...

Page 79: ...g area Ensure that no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area Fatal injury may be caused as a result Do not clean bearings or hydraulic parts with high pressure cleaners Do not clean bearings or hydraulic parts with high pressure cleaners The high pressure cleaner removes the grease film from uncoated metal surfaces...

Page 80: ...Do not clean the bearings and piston rods of hydraulic cylinders using a high pressure cleaner After cleaning Lubricate all bearings after cleaning Care For a long service life we recommend the following Apply a protective layer of oil to all uncoated work tools Only use approved biodegradable oil e g rapeseed oil Repair any paint damage ...

Page 81: ...fety page 6 Keep children away from the machine Forbid children from playing on or around the machine Select a parking area to which no unauthorised persons have direct access Metal edges and machine work tools can cause serious injury Make sure the machine is standing level Before changing from the transport to the work position and vice versa make sure the machine is standing level The machine c...

Page 82: ...ace hydraulic couplings in storage pockets Remove the tine supports level with the field of vision 2 0 m Disconnect the lighting connectors and place them in the storage pockets Lower the sustainer and secure with pins Wind the electric cables onto the hook Stow the pilotbox securely on the machine Lower the lower link until the sustainer rests safely on the ground Release the latch between lower ...

Page 83: ...Serious accidents may be caused if the machine starts accidentally Use OEM replacement parts Many components have special properties that are essential for the stability and correct operation of the machine Only spare parts and accessories supplied by the manufacturer have been tested and approved Other products may adversely affect the correct operation of the machine and safety The use of non OE...

Page 84: ... by oil or lubricant seek medical advice immediately Avoid skin contact Avoid skin contact with these materials Protect your skin by means of protective skin cream or oil resistant gloves Contact can result in skin damage Do not use oils for cleaning Do not use oils or lubricants to clean your hands Swarf and abraded material in these materials can also result in injuries Change contaminated cloth...

Page 85: ...y by using chocks Direction information Direction information right left front rear is given in relation to the direction of travel Rotary direction is defined as follows Rotary direction right clockwise Rotary direction left anticlockwise Rotation about a vertical axis viewed from top to bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right T...

Page 86: ...r your health and is also strictly prohibited Replacement Replace the appropriate part in accordance with the instruction in the Maintenance chapter Inspection Check the tyre pressure adjustment dimensions and seal tightness as required and replace any worn parts or seals Observe the maintenance intervals The specifications relate to an average usage of the machine If subjected to heavier duty e g...

Page 87: ...eavy use As required In case of wear Lubrication Greasing Inspection Replacement Cleaning Page General All bolts 89 Visual inspection Bearing 91 Hose connections Air pressure 93 Lighting equipment Hydraulics Hydraulic hoses every 6 years 94 Hydraulic cylinders Hydraulic couplings PTO shafts Single joints 91 PTO shaft guard 92 Profile section tube 92 Gearbox Rotor gear 93 Angular gear 93 ...

Page 88: ...frequency of use At least once a season Special tightening torques Observe the special tightening torques for the following screwed con nections 90 Nm spring tine 270 Nm Transport chassis wheel nuts 20 Nm Rotor chassis wheel nuts 250 Nm M 20 nut Rotor chassis wheel stud Spring tines 90 Nm 270 Nm 6 x 20 Nm M 12 wheel nut 250 Nm M 20 nut ...

Page 89: ...ent of friction 0 12 Tighten safety bolts and nuts with a 10 higher value 210 Nm ripp screw M 14 Bolt size Bolt quality 8 8 10 9 12 9 M 6 9 9 Nm 7 3 ft lbs 14 Nm 10 3 ft lbs 17 Nm 12 5 ft lbs M 8 24 Nm 17 7 ft lbs 34 Nm 25 ft lbs 41 Nm 30 3 ft lbs M 10 48 Nm 35 4 ft lbs 68 Nm 50 2 ft lbs 81 Nm 59 8 ft lbs M 12 85 Nm 62 7 ft lbs 120 Nm 88 6 ft lbs 145 Nm 107 ft lbs M 14 135 Nm 99 6 ft lbs 190 Nm 14...

Page 90: ...press a second time Too much grease will force the bearings apart Dust and dirt can penetrate into the bearings This leads to premature wear Lubricate the places listed in the illustration as follows after 50 hours of operation before and after the season each time after cleaning with a high pressure cleaner Attachment carrier and steering Bearing housing 4x lift arm bearings Transport chassis 4x ...

Page 91: ...ation before and after the season each time after cleaning with a high pressure cleaner Lubricate the guard as follows after 250 hours of operation before and after the season each time after cleaning with a high pressure cleaner PTO shaft for rotors PTO shaft for main drive Check the guard components Check all guard components of the PTO shafts for wear or damage visual inspection Replace any def...

Page 92: ...l top up to the required volume Tyres Tyre pressure Check the tyre pressures on a regular basis daily before any road transport as required for example before setting the tine height before and after the season Inspection glass on the rotor Gearbox Oil volume litres SAE 90 API GL 4 Angular gear 1 0 Rotor gear left 6 2 Rotor gear right 6 2 Do not drive with worn or damaged tyres Replace worn or dam...

Page 93: ...d as a result Exercise caution when welding Do not perform any welding work in the vicinity of the hydraulic hoses Hydraulic oil can catch fire very easily Clean hydraulic system Close or disconnect the quick couplings with great care Remove any dirt or air which has entered the hydraulic system The hydraulic system may otherwise be seriously damaged Material damage or personal injury may be cause...

Page 94: ...liding elements if the outer lift arms move in an uneven or jerky way Undo the lock nut Adjust the sliding element using the screw Tighten the lock nut Apply grease with a brush onto the sliding surfaces of the inner lift arm When readjusting the sliding elements make sure that you first tighten the screws until they lock then slacken them slightly If the screws are fastened too tightly the inner ...

Page 95: ...ar steering rod L2 approx 2 612 mm Control length of the track rods S 1 015 mm Check track A at the front and rear sides of the tyres Front A Rear A 3 mm Never carry out work on the steering Contact your dealer if specifications differ Never carry out any work on the steering or tracking yourself This could cause traffic accidents and accidents with fatal conse quences Track arm Steering arm Track...

Page 96: ...e saver If the tines are broken the tine saver can prevent the broken off part from being lost Any machines following behind for example straw cutters are then not damaged by lost tines in the crop For a good swath deposit both tine legs must run parallel to one an other after the tine savers have been fitted Fit one tine saver for each tine pair Visually check that both tine legs run parallel to ...

Page 97: ...wheel can be fitted to the machine s deflector bar Separate assembly instructions are supplied Tandem axles The optional tandem axles make for better contours Two tandem axles per rotor are required The tandem axles replace the rear running wheels Separate assembly instructions are supplied Spare wheel ...

Page 98: ... for use section Rotor pitch page 52 Chapter Coupling the machine section Coupling the lower link page 42 Machine not operating cleanly at high speed Rotor tines set too high Uneven terrain Chapter Preparing for use section Rotor pitch page 52 Speed too high to process crop mass Reduce speed Rotor dragging crop along Unclean swath form Crop mass too large Reduce speed Rotary speed too high Reduce ...

Page 99: ...e pilotbox on Check the power supply for the system Check the fuses Internal pilotbox problem Please consult your dealer Problem Cause Solution No function is carried out via the tractor s hydraulic control device using the control box Defective solenoid valve If required carry out emergency function Check the solenoid valve Replace the defective solenoid valve ...

Page 100: ...lenoid valve concerned The solenoid valve switches Leave the hazard area Open the ball valve Switch on the tractor Carry out the desired functions using the tractor s hydraulic control device Move the machine into its transport position Fully lower the hydraulic transport chassis The defective solenoid valve must be depressurised Switch off the tractor and secure it Close the ball valve Replace th...

Page 101: ...Circuit diagrams Hydraulic circuit diagram Standard version Left lift arm Right lift arm Lift arm extension Tractor hydraulics Cable controlled ball valve for hydraulic individual lift Double check valve Double check valve ...

Page 102: ...Circuit diagrams 102 Hydro version Left lift arm Right lift arm Lift arm extension Tractor hydraulics Double check valve Double check valve Double check valve Hydraulic chassis ...

Page 103: ...On Off switch Preselection switch Control light Hydraulic valves A B C Pilotbox Solenoid valve connec tion Function A Y1 Raise and lower the left hand lift arm B Y2 Raise and lower the transport chassis C Y3 Raise and lower the right hand lift arm ...

Page 104: ...n Red Black Right indicator Right brake light Right rear light Right side light Yellow White Red Brown Black White Left side light White Black Black Connector and socket 7 pin in accordance with ISO 1724 Left rear light Left indicator Left brake light Earth Connecting plug 7 pin in accordance with ISO 1724 ...

Page 105: ...rce Plastic parts Plastic parts can be disposed of in normal household waste residual waste depending on the laws specific to your country Metal parts All metal parts can be sent for recycling Oil In terms of waste legislation environmentally compatible hydraulic oils must be stored collected and disposed of separately in accordance regulations Rubber Rubber parts such as hoses or tyres must be br...

Page 106: ...Directive 2006 42 EC To demonstrate our compliance with the health and safety require ments quoted in the EC Directive we make reference to the following standards DIN EN ISO 12 100 2010 DIN EN ISO 4254 1 2009 AC 2010 DIN EN ISO 4254 10 2009 AC 2010 DIN 11001 3 1998 Kverneland Group Kerteminde AS Kerteminde 14 03 2012 Uwe Kellermeier EC authorised representative Type plate and CE marking SwatMaste...

Page 107: ...EC Conformity Declaration 107 ...

Page 108: ...EC Conformity Declaration 108 ...

Page 109: ...oupling 42 Lubrication points 91 General 91 PTO shafts 92 M Machine Putting away after the season 83 Setting down 82 Uncoupling 83 Maintenance 84 Lubrication points 91 Screwed connections 89 Maintenance intervals 88 O Oil Filling quantities 93 Protective measures 85 Operation 69 P Preparation Transport position 60 Work position 65 Preparations on the field 64 Proper use 22 PTO shaft Adapting the l...

Page 110: ...ons Dimensions in transport position 24 Dimensions in work position 25 Implement equipment 27 Machine equipment 27 Tractor equipment 26 Weights 26 Tightening torques Screwed connections 90 Two wheel rake 22 Tyres 93 Tyre pressure 93 W Wheel chocks 45 ...

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