Kverneland Vicon Andex 353 Assembly Instructions Manual Download Page 1 | Manualshive

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Andex 353

Assembly instructions

Original assembly instructions

Edition

06.2012

Date of print

05.2012

Language

EN

Machine number

VF69508670

Model

VF6950

Document number

VF16649743.EN

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Summary of Contents for Vicon Andex 353

Page 1: ...Andex 353 Assembly instructions Original assembly instructions Edition 06 2012 Date of print 05 2012 Language EN Machine number VF69508670 Model VF6950 Document number VF16649743 EN ...

Page 2: ...up Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operating manual are subject to change without notice The right to technical revision is reserved ...

Page 3: ...ents 15 Main frame 16 Final assembly for crate packaging 24 Quick Set packing 25 Requirements 25 Pallet assembly 25 Final assembly for Quick Set packing 26 Setting up work 27 PTO shaft length 27 Lubricating the PTO shafts 30 Adjusting the rotor pitch 31 Accessories 32 Contact roller 32 Tandem axles 33 Warning signs and lighting equipment 34 Tine saver 35 Double stabilisers 36 Hand crank extension ...

Page 4: ... must familiarise yourself with the contents of these assembly instructions before assembly or operating the machine In this way you will achieve optimum work results and operational safety The assembly instructions form an integral part of the machine and must always be kept to hand This will allow accidents to be avoided warranty requirements to be met For the employer Untrained or unauthorised ...

Page 5: ... information The Examples pictogram indicates examples that assist under standing of the instructions The spanner indicates tips for assembly or adjustment work This arrow in the diagram shows the direction of travel The brush indicates the points that must be lubricated using the brush The grease gun indicates the points that must be lubricated using the grease gun Switch on the tractor Secure th...

Page 6: ...hly read and observed It is the responsibility of the operator to ensure that all personnel involved in the assembly are provided with the relevant accident prevention regulations as well as generally applicable health and safety and road safety regulations All personnel involved in the assembly must be aware of these rules and regulations and adhere to them they must also be instructed on the pot...

Page 7: ...h the instructions A part conforms to the requirements only if it is an original part or if it is expressly approved by the manufacturer Hazard areas Do not leave the engine running in enclosed spaces Actuation elements cords chains and rod assemblies of remotely controlled equipment must be fitted in such a way that they cannot cause unintended movement in any transport or work position All tight...

Page 8: ...e table below should no other torques be specified The torque specifications refer to a dry coefficient of friction 0 12 Tighten safety bolts and lock nuts to a 10 higher value Observe the torque specifications Securely tighten screws nuts and bolts to the specified torques Incorrectly tightened screwed connections can loosen or become jammed This could result in machine damage or injury Bolt size...

Page 9: ...afety 9 Special tightening torques Observe the special tightening torques for the following screwed con nections 90 Nm spring tines 20 Nm Rotor chassis wheel nuts Spring tines 90 Nm 20 Nm M 12 wheel nut ...

Page 10: ...s Rotary direction right clockwise Rotary direction left anticlockwise Rotation about a vertical axis viewed from top to bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right The rotation of screws and nuts etc is always viewed from the operating side Front Left Right Rear Top Bottom Rotary direction right ...

Page 11: ...of components Deflector bar Attachment carrier Drive Tine support Tines Rotor gear Rotor chassis Transport locking device for tine supports Transport holder for tine supports Parking stand Transport locking bar Swath former Main frame ...

Page 12: ...el rake for staggered packing Risk of tipping Secure the machine with suitable lifting accessories until it is properly lashed Otherwise the machine may tip Serious or fatal injury would be caused as a result Protective cap Lashing strap Nail Holding block ...

Page 13: ... bar left Deflector bar right Wheel 3 point trestle Wheel Main frame Sustainer Rotor Swath former No Assembly group Page 1 Fitting the drive shaft 17 2 Fitting the 3 point trestle 18 3 Fitting the wheels 20 4 Fitting the deflector bar 21 5 Fitting the swath former 22 ...

Page 14: ...Overview 14 Quick Set packing Overview of assembly groups 3 point trestle Rotor chassis Wheel Rotor Main frame No Assembly group Page 1 Fitting the swath former 22 4 Fitting the tine supports 23 ...

Page 15: ...f delivery Check that the scope of delivery is complete In the event of missing incorrect or damaged parts fill in the REPORT MISSING PARTS form and send it to the ORDER DESK in Kerteminde straight away Removing the surface protection Remove the surface protection e g Tectyl with which the bare surfaces such as tine arms tine supports and bearing shafts have been coated Grease the bare surfaces us...

Page 16: ...me using suitable lifting accessories Main frame Supports Lifting accessories Drive shaft Safe distance from raised and unsecured loads Never work under suspended loads Maintain a sufficient distance from raised and unsecured loads Otherwise serious or fatal injury may be caused as a result ...

Page 17: ...Use a short pipe approx 0 5 m not included in the scope of delivery as an extension to position the drive shaft more easily Tighten 4 x M 14 x 40 bolts to 290 Nm Refit the housing of the drive shaft and secure it using 2 bolts M 10 x 30 Positioning the main frame exactly The connection between the main frame and the rotor must be positioned exactly and must be tightened to the specified torque If ...

Page 18: ...t trestle Insert the bush through the support and angle piece and secure with a bolt Use pins to connect the 3 point trestle and main frame Secure the pin with dowel pins 3 point trestle Main frame Supports Lifting accessories Bush Pin No Quantity Part 1 1 3 point trestle 2 1 Main frame 3 1 118 x 28 pin 4 2 29 x 42 x 5 washers 5 2 Dowel pins 6 1 Bush 7 2 16 x 55 x 4 washers 8 1 M16 bolts x 110 9 1...

Page 19: ...ration detail A Turn the threaded rod all the way down using the crank Place the washers and circlip onto the threaded rod from below and secure with an M16 nut see illustration detail B A B Crank Threaded rod Crank No Quantity Part 1 1 Rotor 2 1 Crank 3 1 Dowel pin 4 3 38 x 23 x 2 washers 5 1 Thread plate 6 1 50 x 62 x 3 washers 7 1 Circlip 8 1 M16 washer 9 1 M16 nut ...

Page 20: ...e wheel nuts to a torque of 20 Nm No Quantity Part 1 1 Rotor chassis 2 2 Wheels 3 2 Outer wheel caps 4 2 M 12 self locking nuts 5 2 Washers 6 2 Plastic sealing rings 7 2 Wheel caps as anti wrapping protection Outer wheel cap Wheel nut Washer Wheel cap as anti wrapping Wheel Plasticsealing ring ...

Page 21: ... Fit the spring and secure with a split pin see illustration detail B Pre assemble the bottom bearing shell on the right hand side see illustration detail C Insert the right deflector bar into the rear transverse frame and place it in the bearing shell Fit the top bearing shell Fit the spring and secure with a split pin A B C B A C C No Quantity Part 1 2 Deflector bar 2 4 Bearing shells 3 2 Pressu...

Page 22: ...th former Fit the swath former onto the swath former carrier see illustration detail A Push the swath former carrier into the square tube and secure with the clamping lever see illustration detail B A B Bolt Clamping lever Swath former ...

Page 23: ...Crate packaging 23 Fitting the tine supports Grease the tine support ends using a brush Attach the tine supports to the bushed bearing tube and secure with lynch pins Lynch pin Rear hole Tine support ...

Page 24: ...Crate packaging 24 Final assembly for crate packaging Proceed as follows to complete the assembly Setting up work see page 27 Accessories see page 32 Final operations see page 39 ...

Page 25: ...ng incorrect or damaged parts fill in the REPORT MISSING PARTS form and send it to the ORDER DESK in Kerteminde straight away Removing the surface protection Remove the surface protection e g Tectyl with which the bare surfaces such as tine arms tine supports and bearing shafts have been coated Grease the bare surfaces using a brush Pallet assembly Use suitable lifting accessories to lift the fram...

Page 26: ...Set packing Proceed as follows to complete the assembly Loading instructions see page 12 Fitting the swath former see page 22 PTO shaft greasing schedule see page 30 Setting up work from page 27 Accessories see page 32 Final operations see page 39 ...

Page 27: ...wer link of the tractor Set the combination tractor and machine to the smallest steering angle Secure the tractor against rolling away shut off the engine and remove the ignition key Switch off the tractor and secure it Before you dismount Switch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Serious or fatal injury...

Page 28: ... the machine and secure them Place the two shaft halves next to each other and Check for a minimum of 250 mm overlap b Check that the PTO shaft is not blocked at one end minimum distance a 20 mm Shorten the slide tube and guard tube by the same dimension Deburr the ends of the tube Remove the swarf Grease the sliding surfaces well ...

Page 29: ...the locking screw between the guard tube and guard cone Twist the guard cone and guard tube in opposite directions so that the slide ring arrester is directly over the slots in the guard cone Push back the guard cone and guard tube Push the joint on the machine into the shaft Refit the PTO shaft guard and secure with the locking screw Ensure that the shaft securely locks in place Marking on the gu...

Page 30: ...t is equipped with a number of lubricating nipples With the aid of a grease gun it must be lubricated prior to first use and at regular intervals thereafter Observe the particular operating manual of the PTO shaft manu facturer PTO shaft greasing schedule 50 h ...

Page 31: ...nd must be approximately 20 mm greater than on the swathing side Remove the tine support above the wheel carrier Undo the four bolts on the wheel carrier slightly Push the wheel carriers into the required position Retighten the bolts to a tightening torque of 85 Nm Fit and secure the tine supports 20 mm Collecting the crop increases the distance between the tines and the ground M 12 bolts to 85 Nm...

Page 32: ...r With the optional contact roller insert the hitch pin for the top link into the elongated hole and secure using a safety splint Observe the special assembly instructions In the work position the top link pin must be fitted centrally in the elongated hole so that the machine is able to handle the unevenness of the ground Contact roller Hitch pin ...

Page 33: ...re that the tandem axles are aligned correctly Remove the wheels Fit the tandem axles Fit the wheels Tighten the wheel caps to 20 Nm No Quantity Part 1 1 Rotor chassis 2 2 Tandem axles 3 4 Wheels 4 4 Wheel caps 5 2 Washers 6 2 M 12 self locking nuts Tandem axle Wheel cap Chassis ...

Page 34: ...ent set increase safety when travelling on the road Lighting equipment set Fit the lighting equipment set as shown in the illustration Observe the special assembly instructions Warning sign kit Fit the warning sign kit as shown in the illustration Observe the special assembly instructions Lighting equipment set ...

Page 35: ...e legs must run parallel to one an other after the tine savers have been fitted Fit one tine saver for each tine pair Visually check that both tine legs run parallel to each other Checking the tine position Check the tine position for each tine If the tine saver is overtightened the tine legs become splayed Proceed as follows Check the tine position Loosen the screwed connection until both tine le...

Page 36: ...e left until the left pendulum support is pushed together Secure the tractor against rolling away shut off the engine and remove the ignition key Fit the right stabiliser with the spring see figure Bolt Guide rod Bush Bolt Bush Guide rod Check the correct assembly sequence Check the correct sequence for assembly Otherwise damage to the machine may be caused as a result No Quantity Part 1 2 Guide r...

Page 37: ...he adapter and secure with a dowel pin Fit the front holder and crank locking device Fit the rear holder to the main frame Insert the crank extension through the holder connect using a rubber joint and secure with dowel pins Secure the crank with the crank locking device 2 3 6 1 Front holder Crank Rear holder Crank locking device Standard crank Adapter Rubber joint 4 5 No Quantity Part 1 1 Crank 2...

Page 38: ...e Green Brown Red Black Right indicator Right brake light Right rear light Right side light Yellow White Red Brown Black White Left side light White Black Black Connectors and sockets 7 pin in accordance with ISO 1724 Left rear light Left indicator Left brake light Earth Connecting plug 7 pin in accordance with ISO 1724 ...

Page 39: ...Hydraulic connections based on the components Extend the hydraulic cylinders to and retract them from the end position at least 10 times in order to bleed the cylinders Once complete check the hydraulic system for leakages Environment Dispose of packaging according to the current local waste disposal guidelines Ensure that lubricants are handled and disposed of correctly No persons within the slew...

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