Kverneland NG-M 101 Operating Manual Download

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The EC Conformity Declaration

112

The EC Conformity Declaration

Conforms to EC

directive

2006/42/EC

Kverneland Group Soest GmbH
Coesterweg 42
D-59494 Soest
Germany

declare with sole responsibility that the product

to which this Declaration relates, comply with the relevant basic health
and safety requirements of

EC Directive 2006/42/EC.

To demonstrate our compliance with the health and safety require-
ments quoted in the EC Directive, we make reference to the following
standards:

•

ISO 12100:2010

•

ISO 4254-1:2013

•

ISO 4254-5:2010

Kverneland Group Soest GmbH
Soest, 11.11.2016

Hasan Kesek
Managing director,
and authorised representative*

* Person who is responsible for compiling the technical documentation and resides
in the European Community. See address above.

Type plate and CE symbol

NG-M 101
in all equipment variants

and its accessories

Type:

Valid from machine number

ACPOHxx1236

Copy of the type plate

Summary of Contents for NG-M 101

Page 1: ...NG M 101 Operating manual Edition 03 2018 Date of printing 04 2018 Language EN Original From machine number ACPOHxx1236 Model Reference number MAMUM85EN ...

Page 2: ...dealer Address of manufacturer Kverneland Group Soest GmbH Coesterweg 42 D 59494 Soest Germany Tel 49 0 2921 974 0 Copyright by Kverneland Group Soest GmbH Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operating manual are subject to chan...

Page 3: ...ts 22 Technical data 23 Delivery and assembly 31 Attaching the machine 32 Connecting 36 Preparing for operation 44 Rotor speed 45 Driving on the road 58 Transport position 61 Preparations in the field 64 Danger zone 66 Checks 68 Test drive 69 Operation 71 Work position and cultivation 72 Working speed 72 End of work 74 Inspection tasks during soil preparation 75 Cleaning and care 76 Care 76 Parkin...

Page 4: ...e machine The following are included in this training Checking that staff possess the necessary requirements for safely handling the machine Handing out the operating manual and the other relevant and applicable documents or an intensive course of training which in particular includes the safe handling of the machine Regular instruction sessions Instruct your staff regularly but at least once year...

Page 5: ...tions have a coloured background After the coloured section the text then again applies to all conditions and machines For example Before folding out only Actuate the control unit The warning triangle indicates warning information Failure to ob serve these safety instructions can result in Moderate to serious injury Fatal injury You will find the warning information associated with individual op e...

Page 6: ...ural machines in the wrong way Therefore always work with particular care and never un der time pressure For the employer Provide instruction in these safety instructions for personnel working with the machine on a regular basis and provide information on statu tory regulations Warning signs On the machine you will find stickers that serve to ensure your safety The stickers must not be removed If ...

Page 7: ...find further instructions in the operating manual Stand clear of moving parts Risk due to rotating parts Keep hands and feet a safe distance away Attention hot surface After long periods of operation the surfaces can heat up Risk from ejected objects During operation the implement can pick up objects e g stones and then eject them again Maintain a safe distance ...

Page 8: ...intain a safe distance Maximum operating pressure for the hydraulic system Observe the maximum operating pressure for the hydraulic system of 200 bar Caution in the event of leaking hydraulic fluid Observe the corresponding safety instructions in the operating man ual Do not remove the protective devices The protective devices must not be removed or by passed Check all protective devices before st...

Page 9: ...your hands Risk due to rotating parts Risk of crushing Avoid hazard area The space between components may become smaller or disappear completely Re tighten screws After the first hours of operation all bolts must be checked and tight ened if necessary Screw connections might have come loose due to vibrations Check the PTO speed Depending on the type of machine the PTO speed is 1000 rpm Depending o...

Page 10: ...on The general safety information and warning signs apply to every phase of the life cycle of the machine and to every application Training required before initial operation The machine may only be put into operation if thorough training has been carried out by an authorised dealer or by an employee of the manufacturer Operation without proper training can lead to damage to the machine due to inco...

Page 11: ...on Ensure that the tractor and the machine are always in perfect working condition Make sure that the tractor brakes work in synchronisation with the machine Also follow the instructions in your tractor s operating manual Specified workwear Do not wear baggy loose fitting or other unsuitable clothing Loose fitting items of clothing may become caught in rotating parts Wear workwear and protective c...

Page 12: ...to the machine Unau thorised modifications can adversely affect the correct operation and safety of the machine and shorten its service life Unauthorised mod ifications to the machine render the manufacturer s guarantee null and void and free the manufacturer from all liability Switch off the tractor PTO shaft drive Switch off the tractor s PTO shaft drive especially if people could enter the work...

Page 13: ...connect the hydraulics when depressurised Only connect the hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is depressurised A hydraulic system under pressure can trigger unpredictable machine move ments High pressures in the hydraulic system The hydraulic system is under high pressure Regularly check all pipes hoses and screw on connections for leaks and...

Page 14: ...le load Also consider the weight of water in the tyres accessories and other additional weights D Total weight of the machine when rear mounted the supporting load with the machine hitched E Total weight of the machine when front mounted F Distance between the machine s centre of gravity when front mounted and the front axle midpoint G Distance between the lower link ball midpoint and the machine ...

Page 15: ... front tyre load bearing capacity for two wheels is equal to twice the permissible tyre load bearing capacity of a single front wheel The rear tyre load bearing capacity for two wheels is equal to twice the permissible tyre load bearing capacity of a single rear wheel Summary Check if the following conditions are met The actual values for the rear axle load must be less than the per missible value...

Page 16: ...e tyre pressure is too high or too low this can reduce the service life of the tyre and result in undesirable work results and can result in accidents when travelling on roads Check the hitch pins Hitch pins must be in perfect condition Hitch pins must show no signs of wear and be properly secured Otherwise hitched machines may detach themselves of their own accord Accidents with serious or fatal ...

Page 17: ...ine Do not attempt to exit the tractor cabin Do not touch any metal parts on the tractor Ensure that there is no conductive contact with the ground Warn all persons in the area not to approach the tractor or the ma chine Wait for help from professional emergency service personnel as power in the overhead line must first be switched off Never climb onto the machine beneath live overhead power lines...

Page 18: ...uncou pling Actuate the three point power lift system slowly and carefully Ensure the machine is standing on a secure and even ground Place the PTO shaft in the holder provided Secure the machine against rolling away use wheel chocks Ensure that the sustainers provided are securely locked Only uncouple the hydraulic hoses if the tractor and machine hy draulic system is depressurised Disconnect the...

Page 19: ...x years Hydraulic hoses can age without any externally visible signs Defective hydraulic lines can cause serious or fatal injuries Disconnect the battery and dynamo before carrying out welding work Before carrying out electrical welding work on the attached machine disconnect the tractor s battery and dynamo This prevents damage to the electrical system Tighten screw connections firmly Re tighten ...

Page 20: ...e limits At the first indication of an overload the power harrow must be decommissioned immediately Proper use The machine should only be used for the designated soil preparation as described in this operating manual Any application other than or beyond this is considered improper use Examples of improper use Transporting persons or objects To be used without a packer roller fitted The only packer...

Page 21: ...ngle can be selected Constant depth control The power harrow s packer roller is used to achieve constant depth control independently of the ground profile High rate of work The simple design of the machine makes high rates of work possible at driving speeds of up to 12 km h Obstruction free work Equipping the power harrow with specially shaped tines helps prevent clogging on fields with crop resid...

Page 22: ...e machine 22 Designation of components Rear guard plate Lower link connection Tine support Tine Front guard plate Top link connection Gear box Trough Packer roller Side plate Levelling bar Depth setting Track eradicator ...

Page 23: ...f the lower link to the centre of gravity of the machine Machine with levelling bar toothed packer roller dia 500 and PTO shaft 0 67 Three point linkage Top link connection CAT 2 Lower link connection CAT 2 Tool carrier rotor speed rpm Standard ratio of transmission and at PTO speed 540 rpm 311 Optional ratio of transmission and at PTO speed 540 rpm 252 and 358 Optional ratio of transmission and a...

Page 24: ...ransmission oil l 4 0 Specification Mineral oil SAE 140 EP JSO V6 460 DIN 51517 Trough Grease kg 11 3 13 5 Specification Lithium grease SAE 140 EP NLGI00 G00K DIN 51826 Linkage of seeding machines With mechanical linkage device lifting force kg Yes 1400 With Hydrolift lifting force kg Yes 1600 With coupling triangle Yes Hydraulics Maximum permitted operating pressure bar 200 Noise level At a PTO s...

Page 25: ...hich are suit able for different soil conditions in order to fragment the farmland soil Tine shape Range of application Standard tines preferably on already cultivated surfaces Standard tines with carbide coating Preferably on already cultivated surfaces and soils with higher friction Standard tines ...

Page 26: ...ther fragmentation of the already cultivated soil is possible The table below lists the typical ranges of application of the different packer rollers Normal conditions All conditions Simplified linkage methods slightly sandy medium loam heavy Ground types Cage roller Toothed packer roller dia 575 Actipack roller Flexline roller Cracker packer roller ...

Page 27: ...ller dia 575 The shape of toothed packer rollers enables even re compaction of the soil over the entire surface This means they are universally usable both for medium soils and for heavy damp or sticky soils The scrapers can be adjusted individually and centrally As an option scrapers with a tungsten carbide coating are also available Flexline roller Flexline rollers enable re compaction of sandy ...

Page 28: ...ticky soils The degree of soil comminution can be adjusted at the top of the Actipack roller Cracker packer roller Cracker packer rollers enable comminution and re compaction of the soil The Cracker packer roller leaves furrows in the ground surface which can be used as preparation for seeding The Cracker packer rollers are particularly suitable for heavy damp or sticky soils ...

Page 29: ...n is implemented in CAT 2 and 3 Lower link connection The lower link connection can be installed in two positions which both correspond to CAT 2 In position B the distance between the power harrow and the tractor isincreased sothatsomeaccessorycomponentscanalsobeattached if the lower link balls of the tractor fail briefly CAT 2 Pin Linchpin Lower link con nection ...

Page 30: ...vice Hydrolift Coupling triangle for seeding machines Integrated linkage Track eradicator The track eradicators loosen the soil that has been compacted by the tractor tyres The track eradicators are attached to two carriers which are bolted onto the frame of the power harrow You can find information on the settings and properties of the track eradicators in the Preparations in the field chapter pa...

Page 31: ... dealer will perform the final installation on your tractor If parts are missing or have been damaged during transportation sub mit a claim immediately to your dealer importer or the manufacturer Do not assemble the machine yourself Do not do assembly work yourself because prerequisites for an or derly condition of the machine are The observance of a sequence of workshops Compliance with tolerance...

Page 32: ...tractor to be used Increased risk of injury Coupling the machine to the tractor creates an increased risk of in jury Therefore Check the tractor and machine categories The categories must match Secure the tractor against rolling away Never stand between the tractor and the machine during cou pling Actuate the three point power lift system slowly and carefully Failure to observe these instructions ...

Page 33: ...f workshops Compliance with tolerances and torques Safe handling of the electronics Assembly carried out by persons without specialist knowledge may result in damage to the machine or poor performance Prepare the machine in such a way that the prerequisites are met Do not operate the machine when front mounted The machine must only be connected to the rear of the tractor If front mounted to the tr...

Page 34: ...e lower link connection is implemented in CAT 2 Adjust the lower link connections to the desired distance from the tractor Align the tractor centrally in front of the machine Reverse slowly The lower link balls from the tractor must be lo cated below the lower link connections on the machine Slightly lift the lower link and ensure the hooks are securely en gaged Lower link connection CAT 2 Pin dia...

Page 35: ... right Adjust the length of the top link so that the drive shaft of the ma chine is horizontal Top link connection CAT 2 Pin diameter mm 25 5 Align the drive shaft horizontally Failure to align the machine s drive shaft horizontally would cause the PTO shaft to move out of its prescribed operating position and would damage it Failure to observe these instructions may result in serious or fatal inj...

Page 36: ...tions to ensure they are working properly Increased risk of injury Connecting the PTO shaft creates an increased risk of injury Therefore Install only the PTO shaft supplied or one of an identical type When attaching it ensure that the PTO shaft locks engage se curely When operating the machine make sure that the PTO speed is correct Failure to observe these instructions may result in serious or f...

Page 37: ...jury Check the hydraulic hoses and hydraulic couplings Before making connections check all hydraulic hoses for damage Check all hydraulic couplings for firm seating after connecting them Defective hydraulic hoses or incorrectly seated hydraulic couplings can trigger unpredictable machine movements and cause injuries Securing the control units In the transport position secure the control units on t...

Page 38: ...ted on the power harrow The seeding machine is in work position on a secure surface be hind the power harrow If the prerequisites have not been met Do not assemble the machine yourself Do not do assembly work yourself because prerequisites for an or derly condition of the machine are The observance of a sequence of workshops Compliance with tolerances and torques Safe handling of the electronics A...

Page 39: ...cure with an R pin Fasten the top link to the seeding machine and secure Lower the entire machine combination to work position Adjust the length of the top link so that the seeding machine is in its prescribed alignment with the ground Adjust the length of the chain by repositioning it in the shackles or by setting the turnbuckle Adjust the setting identically on the other side of the machine The ...

Page 40: ...low the lower link connections on the seed ing machine Lift the Hydrolift and ensure the arrester hooks are securely locked in place Insert the locking pin and secure with an R pin Fasten the top link to the seeding machine and secure Lower the entire machine combination to work position Adjust the length of the top link so that the seeding machine is in its prescribed alignment with the ground Us...

Page 41: ... the Hydrolift until the safety latch locks onto the pin The Hydrolift must be unlocked when in work position Release the safety latch by pulling on the chain Lower the Hydrolift It may be necessary to lift the Hydrolift in order to release the tension from the safety latch so that it can be unlocked Chain Safety latch Pin ...

Page 42: ... seeding machine can be lifted Set the desired lifting height by hanging the corresponding chain link in the snap hook To reach transport position the lift limiter must first be deactivated Remove the PTO shaft from the PTO driven seeding machine as required Decouple the chain at the snap hook Lift the Hydrolift fully until the locking mechanism is activated Using the lift limiter with PTO driven ...

Page 43: ...y be attached to the power harrow Attach the seeding machine to the power harrow in accordance with the instructions in the operating manual for the seeding machine The distance between the centre of the rear groove in the belt pulley and the rear wall of the coupling triangle must be 137 mm Top link Coupling triangle Rear groove of the belt pulley 137 mm Coupling triangle ...

Page 44: ...ydraulics when depressurised Only connect the hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is depressurised A hydraulic system under pressure can trigger unpredictable move ments of the machine and cause personal injury Check the hydraulic hoses and hydraulic couplings Before making connections check all hydraulic hoses for damage Check all hydraulic ...

Page 45: ... position Tractor motor is switched off Tractor is secured against rolling away and being restarted without authorisation PTO shaft is separated from the tractor The transmission oil is not drained Model Input shaft Layshaft Rotor speed rpm with tractor PTO speed of 540 rpm NG M 2 50 m 3 00 m Z 31 Z 26 311 Z 33 Z 24 358 Model Input shaft Layshaft Rotor speed rpm with tractor PTO speed of 1000 rpm ...

Page 46: ...isely If relevant replace damaged seal Close the gear box cover and check for correct seating of the seal Tighten the bolts evenly Replenish with the prescribed oil You can find information on the oil type that has to be used in the chapter Getting to know the machine Technical data from page 23 Check the oil level and tightness of the seal Oil the removed gear wheels thoroughly and store in a dry...

Page 47: ... order to achieve optimal work results and low power consumption while preventing unnecessary wear and damage After initial coarse tuning carry out fine adjustment on the field The penetration depth of the packer roller in the ground depends on the soil condition and therefore influences the working depth Always perform the adjustment work for all of the depth settings described below on both side...

Page 48: ...s deactivated Remove the linchpin Remove the pin Reinsert the pin according to the desired working depth for the power harrow Secure the pin with a linchpin Adjust the setting identically on the other side of the machine Scale values 1 to 3 Shallow working depth Scale values 4 to 7 Average working depth Scale values 8 to 10 Deep working depth Pin and linchpin Upper regulat ing piece Working depth ...

Page 49: ... The tractor PTO is deactivated Remove the linchpin Remove the adjusting plate and pin Reinsert the pin according to the desired working depth for the power harrow Turning the pin and the adjusting plate by 180 results in an adjustment by half a step Secure the pin with a linchpin Adjust the setting identically on the other side of the machine Scale values 1 to 2 Shallow working depth Scale values...

Page 50: ...sition The tractor PTO is deactivated Remove the R pin Lift the side plate and remove the pin Move the pin into the work position Allow the side plate to swing downwards Secure the pin with the R pin Adjust the extensions as follows Remove the nuts and bolts of the extensions Bring the extensions to a height above ground that corresponds to the desired working depth Re insert the bolts and tighten...

Page 51: ...e storage bag Adjust the height of the levelling bar as desired It is adjusted so that it is above the working level of the roller Place the handle in the storage bag and secure with a linchpin Adjust the setting identically on the other side of the machine When cultivating soil that tends to pile up stick and become compacted wet ground move the levelling bar to the highest possible position or r...

Page 52: ...ine is lifted Remove the R pin Lift the track eradicator slightly at the handle Remove the pin Set the track eradicator to the desired working depth Secure the pin with the R pin Adjust the setting identically on the other side of the machine Track eradicators with shear bolt Prerequisite The machine is lifted Release the lock nut Lift the track eradicator slightly at the handle Unscrew the bolt u...

Page 53: ... Release the lock nut Lift the track eradicator slightly Unscrew the bolt until the track eradicator can be adjusted Set the track eradicator to the desired working depth Tighten the bolt and secure with the lock nut Adjust the setting identically on the other side of the machine Track eradicator Bolt and lock nut ...

Page 54: ...ctivation of the knives via a regulating piece The more intensively the knives are used the greater the level of wear and also the probability that a wall will form in front of the roller Then reduce the driving speed if necessary In position 4 it is advisable to check the distance between the scrapers and the roller The scrapers must never touch the roller If necessary correct their position Posi...

Page 55: ...anner with one hand and with the other hand unscrew the second bolt on the outside by approx 1 cm so that it can slide through the connecting link Using the ring spanner as a lever adjust the knife holder until the bolt is in the desired position Tighten the bolt and secure with the lock nut Using the ring spanner as a lever adjust the knife holder on the other side until the bolt is in the desire...

Page 56: ...n addition the pretension of the pressure spring can be further in creased The more intensively the knives are used the greater the level of wear and also the probability that a wall will form in front of the roller Then reduce the driving speed if necessary In position 4 it is advisable to check the distance between the scrapers and the roller The scrapers must never touch the roller If necessary...

Page 57: ...n Remove the pin Remove the bolt and nut Undo and remove the lock nuts Remove the spacers Remove the connecting arm with pressure spring Mount the desired spacer on the connecting arm Install the connecting arm with pressure spring and spacer Fit the remaining spacer Secure the connecting arm with lock nuts Fit the bolt and nut Reinsert the pin according to the desired working depth of the knife l...

Page 58: ...e folded all brake reversing and turn indicator lights as well as the number plate must be clearly visible If a clear view is not possible the lighting equipment and the number plate must be fitted to the attached machine The permissible transport width and weight axle loads tyre load bearing capacity and total weights are observed The steering capability of the tractor must not be affected When t...

Page 59: ...draulic lines or chassis cylinders the ball valves must be closed for driving on the road Otherwise accidental actuation of control units in the tractor could trigger machine movements This can result in damage to the ma chine or accidents Securing the track markers Mechanical securing mechanisms are located on the track mark ers The mechanical securing mechanisms prevent the undesirable folding o...

Page 60: ...bility The steering capability of the tractor must not be affected When the machine is in its transport position there must be sufficient weight on the steering axle Reduced steering capability cause accidents Check locking mechanisms Check all locks for firm seating Loose locking mechanisms can open during road transport and cause unintended reactions of the machine This can result in damage to t...

Page 61: ...tion Remove the R pin Lift the side plate and remove the pin Move the pin into the transport position Allow the side plate to swing downwards Secure the pin with the R pin Ball valve Depending on the version ball valves are provided on the hydraulic lines Open the ball valve Move the machine with the control unit on the tractor into transport position Close the ball valve Pin in transport posi tio...

Page 62: ...nap hook Lift the Hydrolift fully until the locking mechanism is activated Using the Hydrolift with PTO driven seeding machines In the event of excessive lift with the Hydrolift the PTO shaft would move out of its prescribed operating position and would be dam aged Failure to observe these instructions may result in serious or fatal injuries Ropes or chains must hang freely The ropes or chains for...

Page 63: ... and close the shut off valves on the hydraulic couplings Accidentally actuated control units can cause accidents Riding on the machine is strictly prohibited Never transport persons or objects on the machine Riding on the machine is life threatening and strictly prohibited Adapted driving speed Always adapt the driving speed to the ambient conditions An excessive driving speed on uneven terrain f...

Page 64: ...moved into the transport po sition Remove the R pin Lift the side plate and remove the pin Move the pin into the work position Allow the side plate to swing downwards Secure the pin with the R pin Ball valve Depending on the version ball valves are provided on the hydraulic lines Open the ball valve Using the control unit on the tractor move the machine into work position Close the ball valve if n...

Page 65: ...e The Hydrolift is completely lowered Set the desired lifting height by hanging the corresponding chain link in the snap hook Install the PTO shaft of the PTO driven seeding machine as required Chain Safety latch Pin Using the lift limiter with PTO driven seeding machines In the event of excessive lift with the Hydrolift the PTO shaft would move out of its prescribed operating position and would b...

Page 66: ...is cleared of any persons particularly children but also animals or objects Failure to observe these instructions may result in serious or fatal injuries Check the working area for objects Ensure that there are no objects in the working area wood metal plastic glass etc which could be ejected from the machine or could damage the machine Failure to observe these instructions may result in serious o...

Page 67: ...The maximum permissible deflection angle for the PTO shaft is 25 Lifting the machine beyond this deflection angle can cause signifi cant damage to the machine Deactivate the PTO before lifting the machine Before lifting the machine always switch off the tractor s PTO The PTO shaft could otherwise be seriously damaged Set the lower link balls of the tractor to floating position Set the lower link b...

Page 68: ...ow On the field switch the power harrow on as follows Lift the machine until all tools are lifted evenly off the ground Switch on the tractor PTO and slowly increase the tractor motor speed Lower the machine to work position and slowly increase the tractor motor speed further Drive forwards and begin working Continue increasing the tractor motor speed until you reach the prescribed PTO speed The d...

Page 69: ... danger zone before driving off folding out and operating the machine Ensure sufficient visibility Do not begin work until the danger zone is cleared of any persons particularly children but also animals or objects Failure to observe these instructions may result in serious or fatal injuries Align the drive shaft horizontally Failure to align the machine s drive shaft horizontally would cause the ...

Page 70: ...ion tools if necessary Make the test drive first without sowing over a typical section of the field The headland or areas with obstacles are not suited for the test drive After the test drive check Degree of soil comminution Working depth for the power harrow Adjustment of the side plates Working depth of the track eradicator Adjustment of the levelling bar Settings on the Hydrolift ...

Page 71: ...cts Failure to observe these instructions may result in serious or fatal injuries Height of machine and overhead power lines If a height of 4 00 m is exceeded when folding the machine in and out the machine must not be folded in the vicinity of conducting overhead power lines Danger of electrocution Should the machine come into contact with a live overhead power line Do not attempt to exit the tra...

Page 72: ...itch on the tractor PTO and slowly increase the tractor motor speed Lower the machine to work position and slowly increase the tractor motor speed further Drive forwards and begin working Continue increasing the tractor motor speed until you reach the prescribed PTO speed The driving speed is based on the following criteria Soil type Soil condition Desired level of comminution to be achieved for t...

Page 73: ...ion of the machine In this case the tractor s PTO must be deactivated immediately In the event of a blockage Switch off the tractor s PTO immediately Stop the tractor Lift the machine Use suitable equipment to secure the machine against accidental lowering or dropping Switch off the tractor Secure the tractor against rolling away Remove foreign bodies with a suitable tool Continue work as usual Do...

Page 74: ... the seeding machine closer to the tractor The Hydrolift can be used in the following cases When manoeuvring the machine on the headland When preparing the field using only the power harrow When travelling on the road Throttle the tractor engine speed just before reaching the field edge Lift the Hydrolift via the tractor s control valve Lift the power harrow while travelling Switch off the tractor...

Page 75: ...e PTO speed remain constant during soil preparation From time to time climb down and check the following Degree of soil comminution Working depth for the power harrow Adjustment of the side plates Working depth of the track eradicator Adjustment of the levelling bar Settings on the Hydrolift Gear box temperature Trough temperature ...

Page 76: ... has a long service life we recommend ap plying a protective coat of oil or special preserving agent after the end of the season and during storage Do not direct the water jet at the bearings Clean the bearings in such a way that the water jet does not directly hit the bearings The ingress of water shortens the service life of the bearings ...

Page 77: ... tractor Release the electrical connections to the tractor Remove the top link Release the lower link ball and lower it further Increased risk of injury Uncoupling the machine creates an increased risk of injury There fore Ensure that the machine is lowered onto a level and stable surface Use support legs to stabilise the machine Failure to observe these instructions may result in severe or fatal ...

Page 78: ... there is no load on the top link Uncouple the PTO shaft if available Undo the hydraulic connections Undo the electrical connections Remove the top link Remove the R pin from the locking pin Remove the locking pin Lower the power harrow until the arrester hooks are free Drive the tractor forwards and lift the power harrow Uncouple the power harrow from the tractor at the desired location Other lin...

Page 79: ...Parking and storage 79 Storing the ma chine After cleaning the machine should be stored in transport position in a dry location and on a level and stable surface Section Securing the machine page 79 ...

Page 80: ... off Serious accidents can result if the device starts inadvertently Replacement parts and accessories Only use original parts or parts that meet the manufacturer s re quirements In case of doubt confirm the suitability of the parts with the dealer or manufacturer Using unsuitable replacement parts and accessories compromises the safety of the machine Damage to the machine and serious accidents ar...

Page 81: ...e reference will appear in the maintenance instructions Working with the grease gun One to two grease gun strokes handle are sufficient for lubrication If you feel resistance during the second stroke do not complete it Too much grease will force the bearings apart This could allow dust and dirt to enter the bearing resulting in premature wear Avoid skin contact Avoid skin contact with these materi...

Page 82: ...not suitable The use of waste oil represents a health hazard and is strictly prohibited Replacement Replace the component in question ac cording to the instructions in the Mainte nance chapter Checking An inspection may be required in con junction with the replacement of the com ponent in question Observe the main tenance intervals All information is based on average ma chine usage In the case of ...

Page 83: ...ded in the ta ble If other tightening torques are necessary they are specified in the chapter Maintenance The minimum quality of the bolts is 8 8 Bolt size Bolt quality 8 8 10 9 12 9 Tightening torques in Nm M6 9 9 14 17 M8 24 34 41 M10 48 68 81 M12 85 120 145 M16 210 290 350 M20 425 610 710 M24 730 1050 1220 M12x1 5 75 89 125 M14x1 5 125 150 205 M16x1 5 190 220 310 M18x1 5 270 320 450 M20x1 5 380...

Page 84: ...ic control system Switch off the tractor engine Secure the tractor against starting up accidentally In a clearly vis ible location attach an information label stating that the tractor must not be put into operation Secure the tractor against rolling away Hazard due to an unsecured machine An unsecured machine can cause hazards which are not immedi ately obvious Secure the machine before carrying o...

Page 85: ...on After 100 hours of operation After 200 hours of operation Once per season If required In case of wear Grease Oil Lubricate Checking Replacement Settings Cleaning Page Interval What to do General Re tighten all bolts 83 Visual inspection Pin connection to the tractor 93 Hydraulics Hydraulic hoses every 6 years 107 Hydraulic hoses in general 107 Power harrow Gear box oil First change after 30 ope...

Page 86: ...k eradicator 105 Levelling bar 93 Mechanical linkage device 93 Hydrolift 93 After the first hours of operation Daily After 50 hours of operation After 100 hours of operation After 200 hours of operation Once per season If required In case of wear Grease Oil Lubricate Checking Replacement Settings Cleaning Page ...

Page 87: ...s must be lubricated regularly Only use 1 or 2 strokes from the grease gun According to the maintenance chart After heavy use But at least once a season Do not lubricate maintenance free bearings Overview of lubrica tion points S grease point S S S S S ...

Page 88: ...ion points on the mechanical linkage device Lubricate the lubrication point Hydrolift There are nine lubrication points on the Hydrolift Lubricate the lubrication point Every 50 hours of operation S grease point S Every 50 hours of operation S grease point S S S S ...

Page 89: ...r of maintenance tasks must be performed at various inter vals for the PTO shaft You must perform the following Greasing Lubrication The individual maintenance tasks are described in detail in the PTO shaft manufacturer s instructions ...

Page 90: ... the top marking on the oil level indicator If necessary top up the transmission oil using a funnel Insert the oil level indicator Check the tightness of the oil level indicator after each maintenance Model Oil type Quantity NG M 2 50 m 3 00 m Mineral oil SAE 140 EP JSO V6 460 DIN 51517 4 0 l Daily Risk of burning Do not perform any work on a gear box still hot from operation Wait until the compon...

Page 91: ...sh oil Check the gear box fill level It must be at the top marking on the oil level indicator If necessary top up the transmission oil using a funnel Insert the oil level indicator Check the tightness of the oil level indicator after each maintenance Dispose of waste oil properly After 200 operating hours or once per season Risk of burning Do not perform any work on a gear box still hot from opera...

Page 92: ... on the filling port Fill level of the grease in the trough the gear wheels must be half covered with grease Replenish gear box grease as required Fit the cover onto the filling port Check tightness of the cover on the filling port after each maintenance Operate the machine again for a short time and then check again Model Grease type Quantity 2 50 m Lithium grease SAE 140 EP NLGI00 G00K DIN 51826...

Page 93: ...other lubrication points As a rule lubrication points are located at pivots or bearings Therefore check the entire machine for any such lubrication points The position of the lubrication nipples is shown as an example for one component If several components are available each component s lubrication nipples have to be lubricated accordingly ...

Page 94: ...thin the specified range Worn parts must be replaced Check all the pins and the holes for them using the information given in the table Once per season CAT 2N CAT 2 Top link connection Pin diameter mm 25 37 25 50 Bore diameter mm 25 70 25 90 Lower link connection Pin diameter mm 27 80 28 00 Bore diameter mm 28 70 29 00 Lower link connection Top link con nection ...

Page 95: ... tine support Insert new tines and fasten in place with the bolts Support the machine Do not perform any work under the power harrow without using suitable equipment to support the power harrow against dropping Failure to observe these instructions may result in serious or fatal injuries If required Only replace tines in pairs If only some tines are to be replaced always replace both tines on the ...

Page 96: ...e against accidental lowering or dropping Switch off the tractor and secure it against rolling away Remove the split pin Remove the pin Remove worn tines from the tine support Insert new tines Insert the pin and secure with split pin Pin Tine Tine support Split pin Tine Tine support Split pin Pin ...

Page 97: ...lers Support the machine Do not perform any work under the power harrow without using suitable equipment to support the power harrow against dropping Failure to observe these instructions may result in serious or fatal injuries ...

Page 98: ...crew of the scraper bar Adjust the adjustment screw on the scraper bar so that the scrapers are as close as possible to the roller Release the nuts on each individual scraper and push the scrapers up against the roller Re tighten the nut Adjust the scraper bar using the adjustment screw so that the scrapers are at a distance of 1 to 2 mm from the roller Tighten the nuts on both sides of the packer...

Page 99: ...he scraper bar Adjust the adjustment screw of the scraper bar so that the scraper bar is located in the centre position of its adjustment range Remove the nuts on each individual scraper and remove the scrapers Insert new scrapers and push against the roller Fit nuts and tighten firmly Adjust the scraper carrier using the adjustment screw so that the scrapers are at a distance of 1 to 2 mm from th...

Page 100: ...ew of the scraper bar Adjust the adjustment screw on the scraper bar so that the scrapers are as close as possible to the roller Release the nuts on each individual scraper and push the scrapers up against the roller Re tighten the nut Adjust the scraper bar using the adjustment screw so that the scrapers are at a distance of 3 to 5 mm from the roller Tighten the nuts on both sides of the packer r...

Page 101: ...the scraper bar Adjust the adjustment screw of the scraper bar so that the scraper bar is located in the centre position of its adjustment range Remove the nuts on each individual scraper and remove the scrapers Insert new scrapers and push against the roller Fit nuts and tighten firmly Adjust the scraper holder using the adjustment screw so that the scrapers are at a distance of 3 to 5 mm from th...

Page 102: ...ipment to secure the machine against accidental lowering or dropping Switch off the tractor and secure it against rolling away Only release the nuts Setting the scraper Tighten the nut Replacing the scrapers Lift the machine Use suitable equipment to secure the machine against accidental lowering or dropping Switch off the tractor and secure it against rolling away Remove the nuts Remove the scrap...

Page 103: ... machine Use suitable equipment to secure the machine against accidental lowering or dropping Switch off the tractor and secure it against rolling away Remove the bolts Remove the knife Install a new knife Tighten bolt In case of wear Bolt Knife ...

Page 104: ... the bolt and nuts on the scraper Remove the scrapers Dispose of the old knife Fit the scraper onto new knife with a bolt and nut Fit the new knife onto the holder with a bolt and nut If required align the scraper Replacing the scrapers Make the same setting on both sides of the machine Lift the machine Use suitable equipment to secure the machine against accidental lowering or dropping Switch off...

Page 105: ...tting on both sides of the machine Lift the machine Use suitable equipment to secure the machine against accidental lowering or dropping Switch off the tractor and secure it against rolling away Remove the nuts Remove the bolts Turn or replace the coulter tip Fit the bolt and secure with a nut Support the machine Do not perform any work under the power harrow without using suitable equipment to su...

Page 106: ...l pressure must be released from the hoses Only use hydraulic hoses with the same specification The hydraulic hoses within the frame must only be replaced in a specialist workshop Designation Meaning Illustrative exam ple Date 1 Production date of hydraulic hose 1st quarter of 2017 Manufacturer Abbreviation of assembly manufac turer Date 2 Production date of hydraulic hose assembly May 2017 Operat...

Page 107: ...versal joint are worn Replace the bearing Incorrect length of PTO shaft Correct the length Replace incorrectly sawn off parts PTO shaft wear Inadequate lubrication Lubricate in accordance with the PTO shaft manufacturer s regulation Incorrect deflection angle Reduce the deflection angle Overload Avoid overload and switching on the machine under load Breakage or bending of the PTO shaft Overload Av...

Page 108: ...ialist workshop Foreign bodies have become caught in the tine supports Remove foreign bodies Packer roller scrapers are worn Setting the scraper PTO drive speed is not correct Set the correct drive speed at the PTO The work result is inadequate The working speed is too high Reduce the driving speed The working depth of the accessories is too deep or too shallow Set the correct working depth Dam fo...

Page 109: ...e Green Brown Red Black Yellow White Brown White Black Connector and socket 7 pin in accordance with ISO 1724 As required Connector 7 pin in accordance with ISO 1724 White Black Left brake light Left rear light Red Left indicator Earth Right indicator Right rear light Right brake light Right side light Black Left side light ...

Page 110: ...Circuit diagrams 110 Hydraulics circuit diagram Hydrolift ...

Page 111: ...arked and can be recycled Tyres Tyres can be sent to tyre recycling facilities Oil Collect fluid from the hydraulic system in a suitable container and dis pose of it at an old oil collection point Electronics PCBs or terminals are disposed of as electronic scrap If there is no special waste handling facility in your area you can return the elec tronic component to the manufacturer for proper dispo...

Page 112: ...ate our compliance with the health and safety require ments quoted in the EC Directive we make reference to the following standards ISO 12100 2010 ISO 4254 1 2013 ISO 4254 5 2010 Kverneland Group Soest GmbH Soest 11 11 2016 Hasan Kesek Managing director and authorised representative Person who is responsible for compiling the technical documentation and resides in the European Community See addres...

Page 113: ...nnections 34 I Impact bar 51 Instruction 4 L Lift limiter 42 65 66 Lubrication points 87 M Machine Storing 79 Maintenance 80 General information 81 Hydraulic hoses 107 Lubrication points 87 Other lubrication points 87 PTO shaft 89 Safety 80 Seed covering harrow 95 Maintenance intervals 85 O Operation Working speed 72 Original spare parts 18 P Packer rollers 26 Parking and storage 77 Pre emergence ...

Page 114: ...upling 20 Warning signs 6 Welding work 19 Scope of delivery 31 Seed drill connections 30 Seed covering harrow Maintenance 95 Side plates 50 Spare parts see Original spare parts Speed Adjustment 45 Stickers see warning signs Storage 79 Symbols 5 T Technical data General 23 Test drive 69 Track eradicator 30 52 54 56 Track marker Lifting 74 75 Transport Loading step 63 Pre emergence marker 63 Seed co...

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Kverneland NG-M 101, Operating Manual

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