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EA63-2.5

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

SECTION 2 : WIRING 

2.1 

Operation 

The  following  system  operation  procedures  provide 
instructions  for  adjusting  the  EA63-2.5  voltage 
regulator.  Symptoms  resulting  from  a  faulty  regulator 
and  certain  generator  system  problems  are  included, 
together with suggested remedies. 
 
Complete  the  following  steps  before  proceeding  with 
the system start-up. 
 

CAUTION 

Meggers and high potential test equipment must 
not  be  used.  Incorrect  use  of  such  equipment 
could  damage  the  semiconductors  contained  in 
the regulator. 

 
2.2 

Preliminary SET-UP 

2.2.1  Verify  that  the  voltage  regulator  specifications 

conform with the generator system requirements. 

2.2.2  Ensure  the  voltage  regulator  is  correctly 

connected to the generator system. 

2.2.3  Install the fuses as described in Fuses. 

2.2.4  Set  the  regulator 

VOLT  ADJ

  and  external 

VOLT ADJ

( if used ) as follows : 

 

Regulator 

VOLT ADJ

  : Fully CCW 

 

Remote 

VOLT ADJ

  : Centered 

 

2.3 

System Start-UP 

2.3.1  Perform  preliminary  set-up  as  described  in  the 

above paragraphs. 

 

NOTE : 

All  voltage  readings  are  to  be  taken  with  an  average 
reading voltmeter. 
 
2.3.2  Start prime mover and bring up to rated speed. 

 
 

RESULT : 

Voltage should build up. If not, perform Field Flashing. 
 
2.3.3  Slowly  adjust  the  regulator  VOLT  ADJ  CW  until 

the generator output voltage reaches the nominal 
value. If used, adjust the remote VOLT ADJ to set 
the generator voltage to the exact value desired. 

 

RESULT :   

Voltage should build up to rated value. If voltage does 
not build up to rated value, check generator for short or 
excessive load. 
 
2.3.4  Check  regulator  under  normal  operating  and 

loading conditions. 

 
RESULT : 

Voltage  regulation  should  be  better  than  +/-  1.0% 
no-load to full-load. If regulation is not within this range, 
perform the following steps : 
 

(1)  Voltage  reduction  under  load  may  be  due  to 

speed  change  from  no  load  to  full  load. 
causing  the  frequency  compensation  (V/Hz) 
circuit to reduce voltage at lower frequencies. 

(2)  Replace voltage regulator. 

 

WARNING 

Please  make  sure  you  have  read  and  understand 
the  contents  of  the  instruction  manual  prior  to 
installation.  Incorrect  wiring  connection  may 
result  in  irreversible  damage  to  the  product  and 
other equipments.

 

 
2.4 

Operational Test 

2.4.1  Connect the test setup as shown in the following 

figure,  Operational  Test.  Do  not  apply  power. 
Ensure that the light bulb is rated for 120V and is 
less that 100W. 

2.4.2  Adjust  the  regulator  VOLT  ADJ  and/or  remote 

VOLT ADJ to maximum CW. 

2.4.3  Apply 240V, 50/60 Hz power to the regulator. The 

light bulb should illuminate. 

2.4.4  Slowly  adjust  the  regulator  VOLT  ADJ  control 

CCW.  At  the  regulation  point,  the  light  bulb 
should extinguish. 

 

Figure 3    Potentiometer and Connector Locations 

 

Summary of Contents for EA63-2.5

Page 1: ...Ln 201 Qianfu St Qianzhen Dist Kaohsiung City 80664 Taiwan EA63 2 5 Generator Automatic Voltage Regulator Operation Manual Self Excited Automatic Voltage Regulator Compatible with Basler AVC63 2 5 Use for reference only and not a genuine Balser product Use with Kutai EP200 Paralleling Module for parallel operation ...

Page 2: ...External Voltage Adjustment Storage Temperature 40 to 85 C Max 15 5K ohms 1 watt potentiometer Relative Humidity Max 95 Vibration 1 5 Gs 5 30 Hz Voltage Regulation 5 0 Gs 30 500 Hz Less than 1 with 4 engine governing Dimensions Build Up Voltage 101 0 L x 69 0 W x 22 0 H mm 5 Vac residual volts at power input terminal Weight 107 g 2 TYPICAL FREQUENCY COMPENSATION CURVES See Figure 1 1 When the freq...

Page 3: ...hing 2 3 3 Slowly adjust the regulator VOLT ADJ CW until the generator output voltage reaches the nominal value If used adjust the remote VOLT ADJ to set the generator voltage to the exact value desired RESULT Voltage should build up to rated value If voltage does not build up to rated value check generator for short or excessive load 2 3 4 Check regulator under normal operating and loading condit...

Page 4: ...h high interrupting capacity 2 5 4 Excitation On Off Switch If used Operational Test Figure 4 Interconnection Diagram 120 240 V Nominal 1 phase 3 Wire Figure 5 Interconnection Diagram 120 208 V Nominal 3 phase 4 Wire Wye Connection Figure 6 Interconnection Diagram 277 480 V Nominal 3 phase 4 Wire Wye Connection Figure 7 Use only original supplied spare protection fuse for fuse replacement Appearan...

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