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4

 

EA321

 

SECTION  4  :  ADJUSTMENT  OF  AVR 
CONTROLS 

4.1 

Voltage Adjustment 

4.1.1  The generator output voltage is set at the factory, 

but  can  be  altered  by  careful  adjustment  of  the 
VOLT  control  on  the  AVR  board,  or  by  the 
external hand trimmer if fitted. 

 
 

Terminals 1 and 2 on the AVR will be fitted with a 
shorting link if no hand trimmer is required. 

 

WARNING 

Do  not  increase  the  voltage  above  the  rated 
generator  voltage.  If  in  doubt,  refer  to  the  rating 
plate mounted on the generator case. 

Do not ground any of the hand trimmer terminals, 
as  these  could  be  above  earth  potential.  Failure 
to observe this could cause equipment damage. 

 
4.1.2  If a replacement AVR has been fitted or re-setting 

of  the  VOLT  adjustment  is  required,  proceed  as 
follows : 

 

(1)  Before  running  generator,  turn  the  VOLT 

control fully anti-clockwise. 

(2)  Turn  remote  VOLT  trimmer  (if  fitted)  to 

midway position. 

(3)  Turn STABILITY control to midway position. 
(4)  Connect  a  suitable  voltmeter  (0 

  300  Vac) 

across line to neutral of the generator. 

(5)  Start  generator  set,  and  run  on  no  load  at 

nominal frequency e.g. 50 

 53 Hz or 60 

 63 

Hz. 

(6)  If  the  red  Light  Emitting  Diode  (LED)  is 

illuminated, refer to the Under Frequency Roll 
Off (UFRO) adjustment. 

(7)  Carefully  turn  VOLT  control  clockwise  until 

rated voltage is reached. 

(8)  If  instability  is  present  at  rated  voltage,  refer 

to stability adjustment, then re-adjust  voltage 
if necessary. 

(9)  Voltage adjustment is now completed. 

 

4.2 

Stability Adjustment 

4.2.1  The  AVR  includes  stability  or  damping  circuit  to 

provide  good  steady  state  and  transient 
performance of the generator. 

 
4.2.2  A jumper link selector is provided to optimize the 

response  of  the  stability  circuit  to  various  size 
generators. 

 
4.2.3  The  link  should  be  positioned  as  shown  in  the 

diagram  according  to  the  KW  rating  of  the 
generator.  The  correct  setting  of  the  Stability 
adjustment  can  be  found  by  running  the 
generator  at  no  load  and  slowly  turning  the 
stability control anti-clockwise until the generator 

voltage starts to become unstable. The optimum 
or critically damped position is slightly clockwise 
from  this  point  (i.e.  where  the  machine  volt  are 
stable but close to the unstable region). 

 

4.3 

Under Frequency Roll Off (UFRO) Adjustment 

4.3.1  The AVR incorporates an under-speed protection 

circuit  which  gives  a  VOLT  /  Hz  characteristic 
when  the  generator  speed  falls  below  a 
presentable threshold known as the 

“knee” point. 

The  red  Light  Emitting  Diode  (LED)  gives 
indication that the UFRO circuit is operating. 

 
4.3.2  The UFRO adjustment is preset and sealed and 

only requires the selection of 50 or 60 Hz and 4 
pole or 6 pole, using the jumper link as shown in 
the  diagram.  For  optimum  setting,  the  LED 
should illuminate as the frequency falls just below 
nominal, i.e. 45 Hz on a 50 Hz system or 55 Hz 
on a 60 Hz system. 

 
4.4 

DROOP Adjustment 

Generators  intended  for  parallel  operation  are  fitted 
with  a  quadrature  droop  C.T.  which  provides  a  power 
factor  dependent  signal  for  the  AVR.  The  C.T.  is 
connected to S1, S2 on the AVR, (see generator wiring 
diagram  for  details).  The  DROOP  adjustment  is 
normally preset in the works to give 5% voltage droop 
at full load zero power factors. Clockwise increases the 
amount  of  C.T.  signal  injected  into  the  AVR  and 
increases the droop with lagging power factor (cos Ø ). 
With the control fully anti-clockwise there is no droop. 
 

4.5 

TRIM Adjustment 

4.5.1  An analogue input (A1 A2) is provided to connect 

to the controller or other devices. It is designed to 
accept dc signals up to +/- 5 VOLT. 

 

WARNING 

Any devices connected to this input must be fully 
floating  and  galvanically  isolated  from  ground, 
with an insulation capability of 500Vac. Failure to 
observe this could result in equipment damage. 

 
4.5.2  The  dc  signal  applied  to  this  input  adds  to  the 

AVR sensing circuit. A1 is connected to the AVR 
0  VOLT.  Positive  on  A2  increases  excitation. 
Negative on A2 decreases excitation. 

 
4.5.3  The  TRIM  control  allows  the  user  to  adjust  the 

sensitivity  of  the  input.  With  TRIM  fully 
anti-clockwise  the  externally  applied  signal  has 
no effect. Clockwise it has maximum effect. 

 
4.5.4  Normal setting is fully clockwise when used with 

a controller. 

 

Summary of Contents for EA321

Page 1: ...201 Qianfu St Qianzhen Dist Kaohsiung City 80664 Taiwan EA321 Generator Automatic Voltage Regulator Operation Manual Use with PMG brushless generators Compatible with Newage MX321 All manufacturer names and numbers are used for reference purpose only and do not imply that any part is the product of these manufacturer ...

Page 2: ...ty range 0 5 1A Intermittent 7A for 60 secs Resistance Min 15 ohm Under Frequency Protection Factory Presets Set point 95 Hz External Voltage Adjustment Slope 100 300 down to 30 Hz Max 10 5K ohm 1 watt potentiometer Over Excitation Protection Voltage Regulation Set point 120 Vdc Less than 0 5 RMS with 4 engine governing Time delay 8 15 secs Build Up Voltage Voltage Thermal Drift 5 Vac residual vol...

Page 3: ...mote voltage trimmer allowing the user fine control of the generator s output 2 7 An analogue input is provided allowing connection to a controller or other external devices with compatible output 2 8 The AVR has the facility for droop CT connection to allow parallel running with other similarly equipped generators NOTE 1 Derate linearly from 3 7A at 50 C to 2 7A at 70 C 2 The stated voltage regul...

Page 4: ... stability control anti clockwise until the generator voltage starts to become unstable The optimum or critically damped position is slightly clockwise from this point i e where the machine volt are stable but close to the unstable region 4 3 Under Frequency Roll Off UFRO Adjustment 4 3 1 The AVR incorporates an under speed protection circuit which gives a VOLT Hz characteristic when the generator...

Page 5: ...ent limit CT s of the correct ratio need to be connected to the AVR S1 S2 terminals There is an internal time limit of 10 seconds Consult the factory before using this feature 4 11 Over Voltage OVER V Adjustment This adjustment is set and sealed in the works and should not be tampered with An over voltage condition is indicated by the illumination of the red LED which also indicates under speed ru...

Page 6: ...1 Droop Stability U V W Trim Dwell Dip LED UFRO Rms Selection Frequency Volts 4P60HZ 1 2 3 No link 6P50HZ 4P50HZ 6P60HZ I Limit EA321 Stability 550KW 90 550KW 90KW Indicator EA321 G Generator P4 P3 P2 PMG X XX 3 Bridge S1 T S2 220V C T S R C T S1 S2 S1 C T S2 1 2 For external adjusted 5K 6 7 8 K1 K2 B0 B1 E0 E1 U V W 1 2 3 A B C Exciter Figure 2 Disposition Drawing Figure 3 Wiring Drawing Note Whe...

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