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Wire Chart

CONNECTION

DEFINITION

WIRE SIZE

A.C.

120 VOLTS A.C.

14 AWG

COM

GROUND LINE

8 AWG

BAT 1 / BAT 2

POSITIVE CHARGING LEAD VEHICLE BATTERY 1

8 AWG

BATTERY SAVER

POSITIVE OUTPUT

14 AWG

IMPORTANT: Wire size is for a maximum length of 10 feet. If longer, larger wiring is required.

Auto Charge 4000

Indicator

Accessories

+  12  V

olts 

Chassis

Ground

Chassis

Ground

Chassis

Ground

Battery Saver Loads

(5 amps max.).

When the charger

is disconnected from 

120 volts AC the

Battery Saver loads

automatically are

connected to battery #1.

BATTERY SAVER

POWER

SAVER

BATTERY

BAT 2

BAT 1

POSITIVE

COM

REMOTE DISPLAY

4

3

2

1

OVERLOAD

A.C.

POWER

10/27/2004

Installation Wiring Diagram

Strip insulation
15/32 so that
wire strands are
flush with end of
eyelet, 2 places

NOTE: Minimum wire size on charger

output and ground is 

 Smaller

gauge wire may cause overheating of
terminal.  Use GS 7-13 eyelet over wire
to simplify insertion of wire into terminal
strip and to improve connection

#8 AWG.

Summary of Contents for 091-89

Page 1: ... 631 567 0314 TOLL FREE 800 346 0857 FAX 631 567 5826 AUTO CHARGE 4000 AUTOMATIC BATTERY CHARGER 3 YEAR WARRANTY NOTE This charger is designed for vehicles with dual batteries and negative ground INPUT 120 volt 50 60 Hz 8 amps OUTPUT 40 AMPERES MODEL 091 89 12 file 091 89 12 p65 Rev A 10 27 2004 ...

Page 2: ......

Page 3: ... CHARGE CONTROLS ELECTRONIC REMOTE SENSING The Auto Charge 4000 contains two independent charge controls one for each battery Automatic electronic remote sensing measures the true voltage of each battery eliminating the need for the additional sense wires The output current of any charger is inherently a series of pulses whose frequency is determined by the power line frequency Therefore there are...

Page 4: ...SAVER OVERLOAD OCCURS a Remove the loads for approximately two minutes b Reduce the load to 5 amperes or less c Reapply the load to the BATTERY SAVER No fuses are required or provided as the BATTERY SAVER contains an automatic circuit breaker AUTOMATIC CURRENT LIMITING When batteries are severly discharged some battery chargers can be overloaded due to the high charging current required The Auto C...

Page 5: ...nded period of charging NOTE If a battery is being discharged with an external load of 1 5 to 6 amperes across it s terminals the bar graph may move down 1 or 2 levels This does not indicate a defective battery To avoid this connect all external loads to the BATTERY SAVER terminals Loads connected to the BATTERY SAVER will be powered either from the BATTERY SAVER power supply when the A C power is...

Page 6: ...Saver Loads 5 amps max When the charger is disconnected from 120 volts AC the Battery Saver loads automatically are connected to battery 1 BATTERY SAVER POWER SAVER BATTERY BAT 2 BAT 1 POSITIVE COM REMOTE DISPLAY 4 3 2 1 OVERLOAD A C POWER 10 27 2004 Installation Wiring Diagram Strip insulation 15 32 so that wire strands are flush with end of eyelet 2 places NOTE Minimum wire size on charger outpu...

Page 7: ...res not required Number of Charger Outputs 2 Number of Battery Saver Outputs 1 Battery Saver Output 12 volts D C 5 amperes Max Indicators Power Red LED indicates 120 volts power applied Battery Saver Overload Yellow LED indicates Battery Saver load greater than 5 amperes Bar Graph indicates charger output and condition of each battery Weight 24 lbs ...

Page 8: ...charge any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped Kussmaul Electronics Company Inc shall have no liability for dam ages of any kind to associated equipment arising from the installation and or use of the Kussmaul Electronics Company Inc products The pur chaser by the acceptance of the equipment assumes all liability for any da...

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