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IMPORTANT SAFETY INSTRUCTIONS

1. SAVE THESE INSTRUCTIONS - This manual contains important safety and operating 

instructions for battery charger model: 091-206-12.

2. Do not expose the charger to rain or snow.

3.  Wire charger inaccordance with all: National, Local and/or Underwriter requirements 

for NEMA.

4. Do not operate the charger if it has been dropped or otherwise damaged in any way; 

take it to a qualified serviceman.

5. Do not disassemble charger; take it to a qualified serviceman when service or repair is 

required.  Incorrect reassembly may result in a risk of electric shock or fire.

6. To reduce risk of electric shock, disconnect AC input power before attempting 

installation, maintenance or cleaning.

CAUTION:

CHARGING LEADS MUST BE DISCONNECTED FROM 

BATTERY PRIOR TO WORKING ON CHARGER

7. DC CONNECTION PRECAUTIONS:

 

a) When connecting DC output wires to the charger always connect to the    

charger first and then to the battery.

 

b) When disconnecting DC output wires to the charger always disconnect    

wires at the battery first and then disconnect wires at the charger.

8. Charger Location:

 

a) Locate charger as close to batteries as possible, but not inside the battery  

 

 compartment.

 

b) Never place charger directly above battery or in battery compartment; gases from  

 

battery will corrode and damage charger.

 

c) Do not operate charger in a closed-in area or restrict ventilation in any way.

 

e) Do not set a battery on top of charger.

9. Always install  high current circuit breaker, supplied with each charger, in-line with the 

charger DC output.  The circuit breaker should be installed closest to the battery terminal.

10.  Always install battery terminal insulators, supplied with each charger, at the charger 

DC output terminals.

Summary of Contents for 091-206-12-240

Page 1: ...REV A REVISED BY THN PSS DATE 06 9 2014 INPUT 240 volt 50 60 Hz 6 5 amps OUTPUT 80 AMPERES AUTO CHARGE LPC SERIES MODEL 091 206 12 240 LPC STANDARD DISPLAY 170 Cherry Ave West Sayville NY 11796 www kussmaul com Phone 631 567 0314 Fax 631 567 5826 sales kussmaul com ...

Page 2: ...TTERY PRIOR TO WORKING ON CHARGER 7 DC CONNECTION PRECAUTIONS a When connecting DC output wires to the charger always connect to the charger first and then to the battery b When disconnecting DC output wires to the charger always disconnect wires at the battery first and then disconnect wires at the charger 8 Charger Location a Locate charger as close to batteries as possible but not inside the ba...

Page 3: ...switching technology the output terminal voltage is compared to a reference voltage any error detected is then used to control the charger output at the desired level There is no trickle charge and therefore no danger of overcharging and water boil off Automatic Current Limiting When batteries are severely discharged some battery chargers can be overloaded due to the high charging current required...

Page 4: ...ted rocker switch For normal operation the rocker switch should be left in AC mode which means that the aux accessory works only when shoreline power is supplied to the charger With the switch in DC mode the aux accessory will operate when AC power is ON or OFF In either position the aux output operates from the vehicle s batteries while the charger automatically recharges the batteries as require...

Page 5: ...hargerwillcontinuetochargethebatteryuntilthevoltageatthebatteryreaches float voltage level AUX Output 1 The AUX output is current limited to 15 amps via an internal automatic reset fuse The AUX output shares current demand with the battery output The combination of both outputs never exceeds 80 amps If the AUX output demands 15 amps then the battery output will be limited to 65 amps 2 The AUX outp...

Page 6: ...reaker should be placed closest to battery terminal Torque rating 50in lb max 4 Double check all wiring before applying 240 AC volts to input terminal Verify that the battery voltage appears at the charger output terminals Note A minimum of 9 volts is required to start the charger 5 Apply 240 VAC shoreline power to input terminal and observe that the charger is operating The Remote Bar Graph need ...

Page 7: ...NG LEAD POSITIVE OUTPUT FOR AUX AC INPUT POWER COM BAT AUX INPUT DEFINITION WIRE SIZE CHART CONNECTION REMOTE AUX 12V BAT OK AC ON AUX ON AC DC 5 SEN IND 4 3 2 1 _ NEGATIVE OUTPUT FOR AUX AUX 12 AWG A C INPUT POWER GROUND GRN LINE BLK NEUTRAL WHT DC OUTPUT Chassis Ground Use 5 16 ring lug and M8 x 1 25 hardware supplied and Install rubber terminal insulators over battery cable SUPPLIED 100 Amp cir...

Page 8: ... SIZE CHART CONNECTION REMOTE AUX 12V BAT OK AC ON AUX ON AC DC 5 SEN IND 4 3 2 1 _ NEGATIVE OUTPUT FOR AUX AUX 12 AWG A C INPUT POWER GROUND GRN LINE BLK NEUTRAL WHT DC OUTPUT Chassis Ground Use 5 16 ring lug and M8 x 1 25 hardware supplied and Install rubber terminal insulators over battery cable SUPPLIED 100 Amp circuit breaker place near battery AUX L N AUX Note For 240 VAC pin 4 of indicator ...

Page 9: ...OPTIONAL ACCESSORIES DELUXE STATUS CENTER MODEL 091 194C IND DELUXE STATUS CENTER WATERTIGHT MODEL 091 194C IND WT Bezel available in various colors red yellow white gray blue and black ...

Page 10: ...it breaker Float Voltage 13 25 volts 0 80 amps Output Current 80 amperes max Status Indicators Battery OK AUX On Power On Charger Indicator See optional accessories Hardware Pack Includes 2 5 16 ring lugs p n 2S8R1 2 1 4 ring lugs p n 2S6R1 1 5 pin plug 1 2 pin plug 2 M8 x 1 25 bolt lockwasher and nut 2 Rubber terminal insulators 1 black 1 red 1 100amp Circuit Breaker p n 090 0100 0 Weight 10 poun...

Page 11: ...use within 3 years from the date the equipment was shipped Equipment is to be returned shipping charges prepaid and will be returned after repair shipping charges paid Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the Kussmaul Electronics Company Inc products The purchaser by the acceptance of th...

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