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INTRODUCTION

The Auto Charge 12 HO, Model 091-170, is a high output fully automatic battery charger for vehicles 
with a single battery system. A patented “Sample & Hold” circuit is utilized to detect the actual battery 
voltage. This eliminates the error due to the current flowing in the charging wires and assures that the 
battery is charged to the precise float voltage. A current limiter prevents overloading the charger when 
charging a deeply discharged battery or driving large parasitic loads. The charger is ruggedly constructed 
to assure reliable operation when mounted in a vehicle. 

FEATURES

I.  AUTO CHARGE 12 HO BATTERY CHARGER

•  Electronic remote sensing of true battery voltage, eliminates the need for sensing wires

•  Automatic current limiting

•  Optional Remote Battery charge/condition indicator display

•  Power “ON” LED status indicator

II.  CHARGE CONTROLS & ELECTRONIC REMOTE SENSING 

The Auto Charge 12 HO contains a precision voltage controller to maintain the battery’s charge.  

Automatic electronic remote sensing measures the true battery voltage, eliminating the need for the 

additional sense wires.  The output current of any charger is inherently a series of pulses whose 

frequency is determined by the power line frequency.  Therefore, there are brief intervals during 

which no charging current flows.  Since there is no charging current there is also no voltage drop 

between the charger and the battery.  The Auto Charge 12 HO measures and stores the true battery 

voltage.  This battery voltage is compared to a reference voltage, any error detected is then used to 

control the charger output at the desired level.  There is no “trickle charge” and therefore no danger 

of overcharging and water boil-off.

III.  AUTOMATIC CURRENT LIMITING

When batteries are severely discharged, some battery chargers can be overloaded due to the high 

charging current required.  The Auto Charge 12 HO contains an automatic current limit.  The current 

limit feature limits the output current to the max. amperes of the charger output when charging a 

deeply discharged battery or if the starter cranks the engine while charging.  The current limiter thus 

eliminates the need for an ignition interlock circuit.

170 Cherry Avenue

West Sayville, NY 11796

www.kussmaul.com

Ph: 800-346-0857

Fax: 631-567-5826

[email protected]

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Summary of Contents for 091-170-12

Page 1: ...AUTOMATIC SINGLE OUTPUT BATTERY CHARGER scan using your mobile device for more information INSTRUCTION MANUAL 3 YEAR WARRANTY MODEL 091 170 6 MODEL 091 170 12 MODEL 091 170 24 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com ...

Page 2: ...ger from the AC source before attempting any maintenance or cleaning 7 LOCATION OF CHARGER The charger should be mounted on a wall vehicle floor ventilated compart ment or other suitable surface as close to the batteries to be charged as possible Do not block the char ger s fan or air intakes Do not mount the charger directly over the batteries as fumes may cause exces sive corrosion The area shou...

Page 3: ...tage eliminating the need for the additional sense wires The output current of any charger is inherently a series of pulses whose frequency is determined by the power line frequency Therefore there are brief intervals during which no charging current flows Since there is no charging current there is also no voltage drop between the charger and the battery The Auto Charge 12 HO measures and stores ...

Page 4: ... appears at the charger output terminals II WIRING SPECIFICATIONS 1 For Model 091 170 6 Length of Wire to Battery feet 0 5 5 10 10 20 Battery Charger Connections BAT COM BAT COM BAT COM 12 12 10 10 8 8 Consult factory if length of wire to battery is longer than 20 feet 2 For Model 091 170 12 Length of Wire to Battery feet 0 5 5 10 10 20 Battery Charger Connections BAT COM BAT COM BAT COM 12 12 10 ...

Page 5: ...FOR MODEL 091 170 6 SHOWN WITH OPTIONAL BAR GRAPH DISPLAY 091 199 001 Wiring Diagram shown is for a 10 foot installation 5 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com ...

Page 6: ...170 12 SHOWN WITH OPTIONAL BAR GRAPH DISPLAY 091 199 001 Wiring Diagram shown is for a 10 foot installation 6 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com ...

Page 7: ...170 24 SHOWN WITH OPTIONAL BAR GRAPH DISPLAY 091 199 001 Wiring Diagram shown is for a 10 foot installation 7 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com ...

Page 8: ...ut Fuse Amps Output Fuse Amps Weight lbs 091 170 6 6 62 20 115 50 60 2 25 4 40 16 091 170 12 13 25 20 115 50 60 2 25 8 40 16 091 170 24 26 50 12 115 50 60 2 5 15 5 24 16 OUTLINE DRAWING 170 Cherry Avenue West Sayville NY 11796 www kussmaul com Ph 800 346 0857 Fax 631 567 5826 sales kussmaul com 8 AUTO CHARGE 4 25 12 75 4 75 6 75 9 32 DIA 4 HOLES 12 00 ...

Page 9: ...aterial or defects which become apparent in normal use within 3 years from the date the equipment was shipped Equipment is to be returned shipping charges prepaid and will be returned after repair shipping charges paid Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the Kuss maul Electronics Compan...

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