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Step #1 wiring unit

1.

Remove rear plastic cover from Super 30 Auto Eject by unscrewing (4) #8-32 screws.

2.

See figure 3 DC wiring. Snake wires though small cover strain relief and install wires as shown use
18 AWG wire minimum.

3.

See figure 2 AC wiring. Snake wires though large cover strain relief and install wires as shown use
10 AWG wire minimum.

4.

Reinstall rear plastic cover.

5.

Test the unit to see if it is operational before mounting.

INSTALLATION INSTRUCTIONS

Step #2 mounting of unit

1. Locate a convenient place on the vehicle to mount the AUTO EJECT.  A minimum clearance of 5

inches behind the mounting panel is required.

2. Place the hole template (figure 4) in position and center punch in 6 places.

3. Drill 6 mounting holes, #29 drill (0.136” diameter). Be certain that all the holes are precisely located.

4. Cut-out rectangular hole.

5. See figure 1mounting. Install weatherproof cover, weatherproof cover gasket, mounting plate, and

mounting plate gasket to super 30 using (2)#8-32 x ¾” and (2)#8-32 x 1 5/8” screws provided.

6. Install that assembly into cut-out in truck wall using (6)#8-32 x ½” self tapping screws provided.

INTRODUCTION

The Super 30 Auto Eject is a completely sealed automatic power line disconnect.  This prevents
contamination of the mechanism by road dirt and ensures long reliable life even when mounted in the most
severe environment.  A novel plug detector closes and opens the 120 volt A.C.  circuit after the mating
connector is inserted and before the connector is ejected. This eliminates arcing at the connector contacts
and assures long contact life.  As with all Auto Ejects, the Super 30 Auto Eject is connected to the starter
circuit so that ejection occurs when the engine is cranked.

Summary of Contents for 091-159 Series

Page 1: ...KUSSMAUL ELECTRONICS CO INC 170 CHERRY AVE WEST SAYVILLE N Y 11796 FILE 091 159 XXX P65 5 23 2006 TEL in NY 631 567 0314 TOLL FREE 800 346 0857 FAX 631 567 5826 SUPER 30 AUTO EJECT AUTOMATIC SHORE LINE DISCONNECT MODEL 091 159 XXX 30 AMP ...

Page 2: ...meter Be certain that all the holes are precisely located 4 Cut out rectangular hole 5 See figure 1mounting Install weatherproof cover weatherproof cover gasket mounting plate and mounting plate gasket to super 30 using 2 8 32 x and 2 8 32 x 1 5 8 screws provided 6 Install that assembly into cut out in truck wall using 6 8 32 x self tapping screws provided INTRODUCTION The Super 30 Auto Eject is a...

Page 3: ...ector test carefully that the new connector will eject properly TEST AND OPERATION To test the unit make sure all wiring is complete Plug in connector to the Auto Eject and start the vehicle The connector should eject at this time The Super 30 Auto Eject disconnects the shoreline by extending a shaft to push the plug out of the unit A novel plug detector closes and opens the 120 volt A C Circuit a...

Page 4: ......

Page 5: ... ARE IN INCHES TOLERANCES DO NOT SCALE DRAWING DECIMALS XXX XX ANGULAR SHEET OF REV TO AC LOAD ON VEHICLE 10 AWG MINIMUM GROUND NEUTRAL LINE FIGURE 2 AC WIRING STRIP WIRES 5 FROM OUTER JACKET 3 CONDUCTOR 10 AWG MINIMUM BACK OF SUPER 30 AUTO EJECT WITH REAR PLASTIC COVER REMOVED 091 159 TORQUE SCREWS TO 16 LB IN ...

Page 6: ...N INCHES TOLERANCES DO NOT SCALE DRAWING DECIMALS XXX XX ANGULAR SHEET OF REV FIGURE 3 DC WIRING 091 159 NOTE FUSE 3 AMP FUSE FOR 12 VOLT 2 AMP FUSE FOR 24 VOLT CONNECTOR ON PC BOARD 12 VOLTS CONTINUOUS FUSE GROUND TO STARTER 3 CONDUCTOR 18 AWG WIRE PC BOARD TOP OF SUPER 30 AUTO EJECT WITH REAR PLASTIC COVER REMOVED ...

Page 7: ......

Page 8: ...SIZE DATE DWG NO 005 001 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES DO NOT SCALE DRAWING DECIMALS XXX XX ANGULAR SHEET OF REV OUTLINE DRAWING 091 159 4 190 1 010 6 210 0 330 4 676 0 250 6 123 8 874 5 356 42 0 500 1 282 4 735 1 475 ...

Page 9: ...air shipping charges paid This warranty does not include normal wear and tear pitting of the electrical contacts malfunction due to contamination of the mechanism or any cracking breakage or damage to the connector Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the Kussmaul Electronics Company Inc...

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