Kurt HDHL6 Operating Instructions Manual Download Page 4

SET-UP INSTRUCTIONS

Now that you have your new Kurt Vise, it’s time to set-up and begin using it. 
You will see that your new vise comes with a Kurt swivel handle. The handle 
is specifically designed to provide maximum torque to your vise (clamping 
force provided below).  Your vise should be mounted to a clean, flat surface. 
The surface and the vise must be free of any chips, dirt

,

 or debris of any 

kind. The mounting surface can be honed if necessary. Clean the bottom of 
the vise with solvent or 

ano

ther cleaner if needed.

To minimize vise bed deflection, clamp your Kurt vise to your machine table, 
pallet, or sub-plate using the built-in clamping slots or through the body 
holes provided.

Additional clamping can be used, but may not be necessary. Please be sure 
to exercise good judgment when securing your vise to the mounting surface. 
Be sure your vise is secured and will not move when applying the machine 
pressure.

SET-UP INSTRUCTIONS

Torque Ft.-Lbs.

      Force in Lbs.

10

1540

20

2500

30

3350

40

4300

50

5750

60

6850

70

7450

Hydraulic PSI

      Force in Lbs.

500

850

1000

1600

1500

2300

2000

3100

2500

3950

3000

4750

3500

5450

 

Manual

  Hydraulic

4500

4000

6350
7100

4

Summary of Contents for HDHL6

Page 1: ...HDHL6 Manual Hydraulic Assembly Operating Instruction Manual HDHL6 English HDHLM6 Metric ENGLISH...

Page 2: ...to fill out information about your vise for quick reference __________ _________ __________ _______________________________ _______________________________ _______________________________ ____________...

Page 3: ...se bed jaw plates semi hard steel screw Introduction INTRODUCTION Fig 1 Nut Screw Screw Brush Seals Stationary Jaw Movable Jaw Movable Jaw machine tools such as knee type mills and machining centers T...

Page 4: ...e with solvent or another cleaner if needed To minimize vise bed deflection clamp your Kurt vise to your machine table pallet or sub plate using the built in clamping slots or through the body holes p...

Page 5: ...must be removed if you wish to use those holes as well Replace plugs after bolts are secured NOTE Some of the clamp holes are at inch locations and some are at metric For exact hole locations go to p...

Page 6: ...Fig 4 is recommended to insure clean air coming into the unit See clamping force chart Page 4 for air pressure required to attain desired clamping force 5 Connect the FRL to the input air line See Fi...

Page 7: ...OPERATING INSTRUCTIONS 7 Fig 3 HYDRAULIC SET UP Fig 4...

Page 8: ...from the part being clamped as is shown in figure 5 above This is done manually by putting the handle onto the hex end and turning the screw until the jaws are in position 2 Make sure the jaws are les...

Page 9: ...que wrench may be used if set within the torque limits shown in the tables on page 4 One Sided Clamping To properly clamp a part in your Kurt double station vise you should place the parts in the cent...

Page 10: ...Fig 6 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Dummy spacer OPERATING INSTRUCTIONS 10...

Page 11: ...Parts If clamping parts of different sizes place the smaller part in the front station and the larger part in the back station as shown in figure 7 below This will ensure the clutch system in your vi...

Page 12: ...ll include a mounting plate that bolts to the rear of the vise and holds the back jaw in place The center stationary jaw will need to be removed as well See figure 9 below OPERATING INSTRUCTIONS 12 OP...

Page 13: ...e figures 11 12 on pages 14 15 Aluminum Carvable Machinable Jaws The Aluminum Carvable jaws come in two different jaw heights 1 728 and 2 400 These jaws can be can be machined in the carvable regions...

Page 14: ...OPERATING INSTRUCTIONS JAW POSITIONING 14 Fig 11 Note Dimensions below are in inches unless specified...

Page 15: ...OPERATING INSTRUCTIONS SIDE END VIEW 15 Fig 12 Note Dimensions below are in inches unless specified...

Page 16: ...OPERATING INSTRUCTIONS MOUNTING LOCATIONS 16 Fig 13 Note Dimensions below are in inches unless specified...

Page 17: ...bed This top chip guard will ride on top of the two side chip guards during clamping SURFACE MOUNT USING SINE KEYS Locating the HDHL6 with keys requires the use of sine keys instead of standard keys S...

Page 18: ...HDHL M 6 Parts List HDHL6 PARTS LIST 18...

Page 19: ...9 ENLGISH DX6 Mechanical Drawing DX6 Mechanical Drawing HDHL M 6 Mechanical Drawing Fig 15 HDHL6 MECHANICAL DRAWING 19...

Page 20: ...pening 2 Slide the Jaw slightly toward the stationary jaw and lift up to remove the jaw from the beak of the nut 3 Turn the movable jaw over and clean the inside cavity 4 Remove chips clean and apply...

Page 21: ...nut and screw assembly can now be completely removed from the vise body MAINTENANCE SCHEDULE Fig 16 21 Assembly Instructions 1 On the HDHL M 6 manual long model start by double checking the nut timing...

Page 22: ...ew vise the brush seal could be stiff Allow for break in of vise Tip As a used vise it could be filled with chips and threads could be jammed Properly clean and grease vise Problem My vise will not tu...

Page 23: ...MAINTENANCE LOG NOTES MAINTENANCE LOG NOTES 23...

Page 24: ...all be limited to the replacement or repair of any Kurt product or part by an authorized Kurt technician which are returned to Kurt Manufacturing Company s place of business transportation shipping an...

Page 25: ...y feedback or questions please contact us at kurtworkholding com Kurt Industrial Products A Division Of Kurt Manufacturing 9445 East River Road NW Mpls MN 55433 workholding kurt com Phone 763 574 8309...

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