Kurt HD6AL Manual Download Page 6

6

OPERATING INSTRUCTIONS

For proper vise operation, insert the handle on to the hex end of the vise. 
Rotate clockwise to clamp and counterclockwise to unclamp your vise. 
This handle, combined with the correct amount of torque, will provide you 
with all the clamping force you will need to machine your parts.

DO NOT

 use any other type of pressure to open or close your vise.

The uses of handle extensions, air impact wrenches, breaker bars, or 
hammer strikes are not recommended and will void the warranty if used. 
This will also cause damage to the thrust bearing and screw threads. If 
you need more clamping force you may require a larger vise.

One-Sided Clamping:

To properly clamp a part in your Kurt double-station vise, you should 
place the parts in the center of the jaws resting on the ways of the vise. 
Clamping only on one side or above the movable and stationary jaws can 
result in jaw lift or loss of accuracy. (See Fig. 2 on next page) 
If one-sided clamping is necessary, you MUST use a dummy part on the 
other side. When using parallels or step jaws, you must select a size that 
keeps the bottom of the clamped part at or below the top of the movable 
and stationary jaws.
Always use jaw plates for clamping. If jaw plates are not used, damage to 
the mounting surface of the movable and stationary jaw will occur. This 
will result in reduced clamping accuracy and repeatability.

OPERATING INSTRUCTIONS

Summary of Contents for HD6AL

Page 1: ...HDL6 MANUAL ASSEMBLY Operating Instruction Manual HDL6 English HDLM6 Metric...

Page 2: ...ce Log Notes 20 Warranty 21 VISE DATA Use this to fill out information about your vise for quick reference Purchase Date _________ _________ ___________ Purchase Order _______________________________...

Page 3: ...ch as knee type mills and machining centers They can be used for but are not limited to operations like precision boring drilling tapping finishing The patented Anglock design allows the movable jaw t...

Page 4: ...urface can be honed if necessary Clean the bottom of the vise with solvent or another cleaner if needed To minimize vise bed deflection clamp your Kurt vise to your machine table pallet or sub plate u...

Page 5: ...the vise by attaching to any of the jaws or injury may result Always attach lifting devise to the vise base frame CAUTION NOTE Some of the clamp holes are at inch locations and some are at metric For...

Page 6: ...ping force you may require a larger vise One Sided Clamping To properly clamp a part in your Kurt double station vise you should place the parts in the center of the jaws resting on the ways of the vi...

Page 7: ...7 OPERATING INSTRUCTIONS Fig 2 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Dummy spacer...

Page 8: ...sizes place the smaller part in the front station and the larger part in the back station as shown in Fig 3 below OPERATING INSTRUCTIONS Fig 3 Back Station Larger Part Front Station Smaller Part M D D...

Page 9: ...t includes a mounting plate that bolts to the rear of the vise and holds the back jaw in place The center stationary jaw will need to be removed as well See Fig 5 below OPERATING INSTRUCTIONS Fig 4 Fi...

Page 10: ...the non carvable region Cast Carvable Machinable Jaws The cast ductile iron carvable jaws have a jaw height of 1 728 Non Carvable Area Typical Clearance Above SHCS Head Fig 6 7075T6 ALUMINUM AND CAST...

Page 11: ...8 72 CC 5 96 DD 10 69 Fig 7 C 3 4 3 4 A B Q ENGINEERING ENGINEERS FILES LEVI T RENDERING PROJECTS REFERENCE MODELS AA BB AA 4 00 BB 8 72 CC 5 96 DD 10 69 AA 4 00 BB 8 72 CC 5 96 DD 10 69 DD AA BB CC...

Page 12: ...O B P TYP OPERATING INSTRUCTIONS SIDE END VIEW A 3 125 B 6 000 C 21 00 D 2 690 E 10 187 F 1 450 J 1 485 K 4 00 L 1 735 M 0 725 O 3 875 P 1 2 13 CC 1 300 DD 3 300 FF Max 4 00 Fig 4 Note Dimensions bel...

Page 13: ...45 FF 1 000 GG 25 mm HH 75 mm II 3 19 JJ 5 000 KK 7 000 LL 175 mm MM 2 000 NN 50 mm OO M12 SHCS PP 1 2 SHCS QQ 0 625 5 8 RR M16 SS 3 918 Fig 9 OO PP RR QQ QQ FF JJ JJ F MM GG HH HH KK LL II SS NN Note...

Page 14: ...also be clamped on the sides using toe clamps Metric Mounting The HDL6 can be properly located using the two Metric sine key holes indicated by Dimension RR in Fig 9 above The HDL6 can be bolted down...

Page 15: ...SPRING 8 26 HD6 209 CLAMP SLEEVE 2 27 DLM640 212 HOLDING BLOCK 1 28 DL640 215 CLUTCH SPRING 3 29 DL600 218 END CAP 1 32 DL640 225A P FRICTION CLAMP 1 33 DL640 231 RETAINING RING 1 34 HDLM6 248 STATIO...

Page 16: ...16 16 20 27 15 10 25 12 13 37 28 7 51 39 32 50 46 26 38 34 35 1 49 33 21 22 36 6 45 14 43 23 5 4 3 29 44 HD 11 24 HDL6 MECHANICAL DRAWING HDL M 6 MECHANICAL DRAWING Fig 11...

Page 17: ...t 3 Turn the movable jaw over and clean the inside cavity 4 Remove chips clean and apply a light coat of machine oil to the machined surface of the following item a Nut Screw assembly clean exposed th...

Page 18: ...the other way until the front and rear front are in line with one another This sets the timing of the front and rear nut See Fig 12 below 10 Slide the nut and screw assembly rear nut first into the v...

Page 19: ...needed Problem My vise won t hold tolerance Tip You may be experiencing jaw lift from clamping too high or on one side of the jaw Lower the part in the vise jaw and clamp more material Problem My vis...

Page 20: ...20 MAINTENANCE LOG NOTES MAINTENANCE LOG NOTES...

Page 21: ...to the replacement or repair of any Kurt product or part by an authorized Kurt technician which are returned to Kurt Manufacturing Company s place of business or any authorized service center transpo...

Page 22: ...ny feedback or questions please contact us at Kurt Industrial Products A Division Of Kurt Manufacturing 9445 East River Road NW Mpls MN 55433 Phone 763 574 8309 Toll Free 877 226 7823 Fax 763 574 8318...

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