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Next assemble cross bar (D) using 4 self-locking
screws (E) (M 12 x 30) and 4 self-locking nuts (M 12)
(photo 2).
Now tighten bolts (C) in sequence (photo 1) on the
right hand side and the left hand side to a torque of 25
daNm / 185 ft-lbs. Then torque bolts (E) (photo 2) to
12 daNm / 90 ft-lbs. Re-tighten bolts (C) after a few
hours of use.
Fit the two wheels (R) onto the hubs by means of
wheel nuts (F), tighten to a torque of 15 daNm (110
ft.lbs) (photo 3). Make sure valves (V) are facing
outwards (photo 3).
Fit the two reflector supports (G) using 4 hexagonal
bolts (H) (M 8 x 30) and 4 self-locking nuts (M 8).
(Tightening torque 3 daNm / 22 ft-lbs) (photo 2).
Assemble triangular reflectors
(I)
on their supports
using 4 countersunk head screws (M 5 x 25) and 4
self-locking nuts (M 5) (photo 3).
2. Head stock assembly
Connect the pivoting head stock (K) to the box
section frame (P) using vertical axle (J). Secure axle
(J) with hexagon screw (L) (M 14 x 40) and self-
locking nut (M 14) (Tighten to 14 daNm / 100ft-lbs).
Then drive in roll pins (M) (dia. 12 x 60 doubled with
7 x 60).
Lower the parking stand (N) to the vertical position
and lock into place with handle (Y) (photo 4).
Remove trestles to let the assembly rest on its wheels
(R) (photo 3) and parking stand (N) (photo 4).
Also assemble drive shaft cone guard (V) using 2
hexagon nuts (M 10) and 2 washers (11 x 24 x 2)
already on the machine (photo 4).
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