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ASSEMBLY / OPERATOR'S

MANUAL

FC 202 - FC 202 R

N° 95101 A.GB - 06.1999

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Summary of Contents for FC 202

Page 1: ...ASSEMBLY OPERATOR S MANUAL FC 202 FC 202 R N 95101 A GB 06 1999...

Page 2: ...instruct you on the general operation of your machine He is interested that you get the best performance possible and will be glad to answer any special questions that may arise regarding the operati...

Page 3: ...PTO SHAFT 16 WORKING POSITION AND ADJUSTMENTS 17 TRANSPORT AND PARKING POSITION 21 OPERATION 22 MAINTENANCE 23 CONDITIONING FC 202 24 FC 202 R 26 SECURING DISCS AND KNIVES 27 INSPECTION OF KNIVES AND...

Page 4: ...machine also means following operation maintenance and repair recommendations given by the manufacturer using only genuine spare parts equipment and accessories as designated by the manufacturer FC 20...

Page 5: ...ed and in accordance with current safety standards 10 When attaching or removing the machine place the parking stand into the corresponding position 11 Special care should be taken when attaching or r...

Page 6: ...t until all moving parts have come to a complete stop 26 Donotstandbetweenthetractorandthemachineunlessthehandbrakeistightand orstopshavebeenplaced under the wheels 27 Before any adjustments maintenan...

Page 7: ...eengagingPTO ensurethatPTOspeed rotationalfrequency anddirectionofrotationareinaccordance withmanufacturer srecommendations 9 Before engaging PTO keep all people and animals clear from the machine 10...

Page 8: ...aseorfilters Thesemustbegiventowastedisposalorganisationstoprotect theenvironment 6 Disconnect power source before any work is done on the electric system 7 Check safety guards regularly particularly...

Page 9: ...imperativethat protection devices are put in place and properly secured each time before using the machine 9 Crushing and shearing zones which could cause serious bodily injury when changing the machi...

Page 10: ...BEEN PLACED ON YOUR MACHINE IN THE AREAS INDICATED THEY ARE INTENDED FOR YOUR PERSONAL SAFETY AND FOR THE SAFETY OF THE PEOPLE WORKING WITH YOU THE TEXT SHOWN ON THEM GIVES THEIR PRECISE MEANING KEEP...

Page 11: ...9...

Page 12: ...ies of the weather Making hay by conventional methods needs 3 to 5 days after mowing the Kuhn Mower Conditioner in reasonable weather will reduce the moisture content to 20 in 1 1 2 to 2 days or it wi...

Page 13: ...ng rollers fingers reversible and which exert contact adjustable conditioning pressure on the crop comb Width of conditioning rotor 1250 mm 4 1 1225 mm 4 finger type or roller type conditioner Speed r...

Page 14: ...sher Fit the front guard H and side guard I using 5 special screws M10 x 25 washer 11 x 24 x 2 self locking nut M10 as shown in photos 1 and 2 Assembly of safety covers photos 3 and 3A Unroll cover K...

Page 15: ...uld be fitted as shown in the figure below 3 cup square bolt M 10 x 30 4 plain washer dia 11 x 24 x 2 5 self locking nut M 10 6 plain washer dia 10 5 x 32 x 2 5 Fitting the rear safety guard only for...

Page 16: ...y gearbox N and secure the opposite end with strap O photo 4 Attach the safety chain P to protection cone Q in order to stop the guards of the PTO shaft from rotating photo 4 Fit the primary PTO shaft...

Page 17: ...15 ATTACHMENT...

Page 18: ...16...

Page 19: ...ransport to work position Make sure there is nobody between tractor and machine during this operation Lower the machine to the ground and raise lock G to release the spring compensating system H photo...

Page 20: ...8 photo 18 The operator can however modify this setting slightly when working in extreme conditions soft and very wet ground reduce the downward pressure of the cutterbar reduce length P Very uneven...

Page 21: ...is is recommended when working in rough conditions When it is required to cut higher still replace the 4 wear plates initially mounted on the FC with 4 raised wear plates supplied with the machine for...

Page 22: ...r stop immediately stop the tractor engine and clear the blockage Always check the correct tension of the drive belt Make sure that the guard W of the drive belts is always in place This guard has bee...

Page 23: ...ntil it locks automatically into the transport position photo 25 Lock the pivot restraint M using the locking pin S photo 24B ALWAYS KEEP CLEAR OFF THE MACHINE WHEN SWINGING THE MOWER CONDITIONER INTO...

Page 24: ...al frequency Do not start cutting until the machine has reached full operating speed rotational frequency 540 620 rpm min 1 For safety measures take care to keep all persons well clear of the machine...

Page 25: ...ves and flails The interior of the machine must be cleaned at regular intervals Remove soil which may have become stuck to the conditioning rotor FC 202 or rollers FC 202 R or to the cover It is in yo...

Page 26: ...ons When in position 1 there is minimal conditioning effect fig 29 When in position 5 there is maximum conditioning fig 29 The comb is reversible and has 2 different conditioning surfaces 2 REVERSING...

Page 27: ...h the comb in position 5 maximum effect check the result for correct conditioning without excessive damage If this is not the case select another position until the correct conditioning is achieved Gr...

Page 28: ...ctory approximately 2 5 kg cm 14 lbs inch Minimum pressure 0 kg cm Maximum pressure 5 kg cm 28 lbs inch Roller speed rotational frequency 810 rpm min 1 The side plate bolt stop H photo 33 is only used...

Page 29: ...27 SECURING DISCS AND KNIVES...

Page 30: ...28 INSPECTION OF KNIVES AND SECURING ELEMENTS...

Page 31: ...29...

Page 32: ...1 58 Secondary gearbox fig 39 SHELL SPIRAX 80 EP 0 75 1 32 1 58 Cutterbar fig 40 SHELL SPIRAX 80 EP 1 40 2 46 2 96 A Drain plug O Level control verify cutterbar F Filler plug oil level when in the hor...

Page 33: ...er V FC 202 photo 22 Bearings and drive chains of conditioning rollers 4 grease nipples FC 202 R The bearings are located at the ends of the conditioning rollers Note The gearbox of the upper roller d...

Page 34: ...section frame end plate T with two hexagon bolts H M10x20 2 plain washers dia 11x24x2 and two self locking nuts M10 as shown in photo 43 Attach tail lamp R to warning board P Lay out wiring harness as...

Page 35: ...2 spring washers M16 Bolt the lower support with installed springs to the lower hitch yoke O using the hexagon bolt U M16x120 and a self locking nut M16 Apply grease to one of the original two M16x21...

Page 36: ...er to use the second cutting edge if necessary Check that there is no missing flails on the conditioning rotor FC 202 7 List the replacement parts that will be needed and order them early The dealer a...

Page 37: ...orrect comb position Raise the comb position broken stems or invert the comb Obstruction of Engine speed rotational Correct PTO speed rotor or of frequency too low rotational frequency to conditioning...

Page 38: ...utterbar set too low for Adjust cutterbar by of knives work on rugged uneven changing angle or fit soil high skids Excessive ground speed Reduce ground speed V belt breakage Rotor vibration Check for...

Page 39: ...117 REV February 1988 Health and Safety Executive The method employed corresponds to the method No 4 in this document Unspecified testing conditions comply with ISO 5131 standard Measuring equipment...

Page 40: ...it has been misused neglected or damaged by accident or let out on hire Nor can claims be accepted if parts other than those manufactured by us have been incorporated in any of our equipment Furtherm...

Page 41: ...ions on all questions as to defect and to the exchange of any part or parts That all safety instructions in the Operator s Manual shall be followed and all safety guards regularly inspected and replac...

Page 42: ...N O T E S...

Page 43: ...tive The Operator should respect all Health and Safety regulations as well as the Highway Code For your own safety use only genuine KUHN spare parts The manufacturer disclaims all responsibilities due...

Page 44: ...abriques F 67706 SAVERNE CEDEX FRANCE T l 33 0 3 88 01 81 00 Fax 33 0 3 88 01 81 03 www kuhnsa com E mail info kuhnsa com Soci t Anonyme au Capital de 19 488 000 Euros For your safety and to get the b...

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