KUHN EL82 Operator'S Manual Download

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Original instructions

KN006CGB G

OPERATOR'S MANUAL

Power tiller

EL82

KN006CGB G

- English - 04-2012

*KN006CGB_G*

Summary of Contents for EL82

Page 1: ...Original instructions KN006CGB G OPERATOR S MANUAL Power tiller EL82 KN006CGB G English 04 2012 KN006CGB_G...

Page 2: ......

Page 3: ...parts These parts are manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replacements About improvements We...

Page 4: ...nt 7 Safety instructions 8 Location and description of safety decals on the machine 18 Road safety equipment and recommendations 21 Machine specifications 22 Description and glossary 22 Technical spec...

Page 5: ...46 Optional equipment 47 1 3 8 21 spline pto shaft 47 Wheels 47 Short skids 48 Standard skids 48 Side discs 49 Track eradicators 49 Lighting and signalling 50 Maintenance and storage 51 Cleaning the m...

Page 6: ...Power tiller 4 EL82 Identification of the machine Identification of the machine 1 Front view 2 Rear view...

Page 7: ...se write below the type and serial number of the machine This information is to be indicated to the dealer for all spare parts orders Type EL82 Serial no TYP E MAS SE kg KU HN S A 677 00 SAV ERN E FRA...

Page 8: ...equipment Tick box corresponding to the equipment fitted on your machine Models 130 155 180 205 1 3 8 21 spline pto shaft Wheels Short skids Standard skids Side discs Track eradicators Models 130 155...

Page 9: ...a potentially hazardous situation that if not avoided could result in serious bodily injury This symbol is used to identify special instructions or procedures which if not followed strictly could resu...

Page 10: ...y be operated maintained and repaired by competent persons who are familiar with machines specifications and operation and aware of safety regulations for preventing accidents The operator must impera...

Page 11: ...ce and in good condition Immediately replace any worn or damaged guard Precautions when driving Tractor handling stability performance and braking efficiency are all affected by weight distribution tr...

Page 12: ...lly required lightings and signallings are in place Ensure that lightings and signallings are clean and in good working order Replace any missing or broken equipment Gross weight and weight per axle A...

Page 13: ...h empty hoppers and tanks Description Units Description T kg Tractor unladen weight PTAC kg Gross Combined Weight Rating T1 kg Unladen load on tractor front axle T2 kg Empty load on tractor rear axle...

Page 14: ...til the minimum front axle load is exceeded Repeat checking procedure Stage 3 To measure Total weight t Tractor machine transport position Ballast weights Checking To go to the next stage Check in the...

Page 15: ...he maximum allowed tractor rear axle load Check that tyre and rim specifiations are in conformity with the requirements of the tractor manufacturer Maximum speed Always keep to the legal speed limit f...

Page 16: ...stub the rotating PTO shaft or the adapter to be unguarded The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table When uncoupling t...

Page 17: ...ty warning decals are placed in pictorial form on various parts of the machine They are there to warn you of potential dangers and to tell you how to avoid accidents Always keep the safety decals clea...

Page 18: ...on the attached machine disconnect the machine from the tractor electrical circuit Also disconnect alternator and battery terminals Repairs on elements under pressure or tension springs pressure accum...

Page 19: ...the PTO drive lower the machine on the ground Make sure all the guards are in place Keep all persons and animals away from the danger zone Stay a safe distance from the machine when the cutting tools...

Page 20: ...Power tiller 18 EL82 Safety 3 Location and description of safety decals on the machine Location of safety decals 2 1 3 4 5 3 4 5...

Page 21: ...ll instructions Working on the machine 2 Before leaving the tractor or before adjusting maintaining or repairing the machine disengage the PTO drive turn off the engine remove ignition key and wait un...

Page 22: ...e machine 4 Do not step on the machine Risk of falling or damaging the protection device Rotary tools 5 Keep away from rotating elements and from the machine all the time the engine is running the PTO...

Page 23: ...horized Kuhn dealer according to current safety regulations Always keep to the legal speed limit for driving a tractor machine assembly on public roads The rear safety device comprises 2 red reflector...

Page 24: ...ecifications 1 Description and glossary 0 1 Headstock 2 lower links 3 Upper coupling yoke 4 Friction slip clutch 5 Side gearbox 6 Central gearbox 7 Rear hood 8 Rotor 9 Side guard 10 Front guard 11 Rig...

Page 25: ...transport position 1 47 m 4 9 1 72 m 5 7 1 97 m 6 5 2 30 m 7 6 Power requirement 24 kW 33 hp 29 kW 39 hp 33 kW 45 hp 38 kW 51 hp Maximum allowable DIN engine power 63 kW 85 hp Ground With wheels With...

Page 26: ...or Short skids Models 130 155 180 205 This equipment adjusts and controls machine working depth Short skids allow deeper work compared with standard skids This equipment is particularly well adapted...

Page 27: ...ne working depth The Crumbler roller is adapted to dry or slightly wet soils 4 Sound levels Tractor only Tractor machine Sound levels have been measured in accordance with the measuring methods as def...

Page 28: ...Preparing the tractor Models 130 155 180 The machine adapts to tractors fitted with a 3 point hitch coupler category 1N 1 or 2 Model 205 The machine adapts to tractors fitted with a 3 point hitch cou...

Page 29: ...guard 2 position to fully cover machine front part between lower coupling yokes and machine ends Distance D between sliding guard and lower coupling yokes must not exceed 60 mm 2 4 Tighten screw 1 To...

Page 30: ...gories of linkage Models 130 155 180 The lower coupling yokes can be placed in 3 different positions Category 1N linkage L 400 mm 1 3 approximately Category 1 linkage L 683 mm 2 2 approximately Catego...

Page 31: ...on to fully cover machine front part between lower coupling yokes and machine ends Distance D between sliding guard and lower coupling yokes must not exceed 60 mm 2 4 Tighten screw 1 Torque 8 5 daN m...

Page 32: ...e ends Distance D between sliding guard and lower coupling yokes must not exceed 60 mm 2 4 Tighten screw 1 Torque 8 5 daN m 63 lbf ft Proceed the same way on the other side Coupling the machine Park t...

Page 33: ...easure a clearance L of at least 25 mm 1 must be maintained When the PTO shaft is in its maximum extended position the tube overlap must be more than 250 mm 10 If this is not the case Mark length H to...

Page 34: ...ce On the machine side attach PTO shaft guard chain 1 around the frame tube To avoid serious accidents the PTO drive shaft guards must be properly in place and fixed with the chains provided Immediate...

Page 35: ...25 The friction slip clutch is ready to function When the friction slip clutch is properly adjusted it only heats up slightly The friction slip clutch may slip when The springs are not tight enough T...

Page 36: ...its support 2 Detach the top link from the machine end Release the lower links The machine is uncoupled Handling The location of lifting points is indicated by a pictorial Part no 09905510 Use liftin...

Page 37: ...oad regulations Check that reflectors are clean Before placing the machine into transport position Wait until the rotating parts have come to a complete stop Side guards can be folded upwards to reduc...

Page 38: ...ion Working depth Working depth adjustment With wheels The working depth is set by the wheel height Lift the machine slightly off the ground Unlock and remove lynch pin 1 Remove pin 2 Position wheel a...

Page 39: ...king depth is set by the skid height The skids can be adjusted in 8 different positions Lift the machine slightly off the ground Lower and lock parking stand 3 Unscrew the 2 nuts 1 Remove screw 2 Posi...

Page 40: ...n skid in hole corresponding to the required adjustment Reinstall screw 2 Tighten nut 1 Torque 21 daN m 155 lbf ft Proceed the same way on the other side Adjust both sides to the same setting Relation...

Page 41: ...working position Remove 6 bolts 2 3 on each machine side Position roller in holes corresponding to the required adjustment Reinstall bolts 2 Torque 21 daN m 155 lbf ft During deep work the hood travel...

Page 42: ...correspond to the required setting Adjust both sides to the same setting A second pin 3 can be inserted to limit the roller travel when making headland turns Additional pins are available through KUHN...

Page 43: ...working position Remove 6 bolts 2 3 on each machine side Position roller in holes corresponding to the required adjustment Reinstall bolts 2 Torque 21 daN m 155 lbf ft During deep work the hood travel...

Page 44: ...correspond to the required setting Adjust both sides to the same setting A second pin 3 can be inserted to limit the roller travel when making headland turns Additional pins are available through KUH...

Page 45: ...ate supports enable crosswise adjustment if necessary Torque 10 daN m 67 lbf ft Nylon scraper plate b The nylon scraper plate is permanently in contact with the roller tube for cleaning it The nylon s...

Page 46: ...hole corresponding to the required adjustment Insert pin 1 Secure with lynch pin Model 205 Adjust both sides to the same setting Hood extension The hood extension can be adjusted in 2 different positi...

Page 47: ...5 Park the machine on an even fairly level ground Remove nuts and washers 1 Remove bolts 1 Turn over hood extension 2 Reinstall bolts 1 Reinstall washers and nuts 1 Torque 8 daN m 59 lbf ft Model 205...

Page 48: ...tions Before engaging the machine in the ground Check that nobody is within the machine pivoting area If there is someone make sure the person moves away Pay particular attention if working on very un...

Page 49: ...Optional equipment Power tiller EL82 47 Optional equipment 1 1 3 8 21 spline pto shaft 2 Wheels Models 130 155 180 205...

Page 50: ...Power tiller 48 EL82 Optional equipment 3 Short skids Models 130 155 180 205 4 Standard skids Models 130 155 180 205...

Page 51: ...Optional equipment Power tiller EL82 49 5 Side discs Models 130 155 180 205 6 Track eradicators Models 130 155 180 205 Only use track eradicators for secondary tillage work...

Page 52: ...Power tiller 50 EL82 Optional equipment 7 Lighting and signalling Models 130 155 180 Model 205...

Page 53: ...the engine remove ignition key and wait until all moving parts have come to a complete stop and apply park brake Maintenance intervals are indicated for normal conditions of use After the first 8 hour...

Page 54: ...PTO shaft Every 8 hours universal joints 1 Every 20 hours transmission tube 2 Every 40 hours Guide rings 3 locking pins 4 Grease Roller bearing housings Lubricate with multi purpose grease grade NLGI...

Page 55: ...vel Unscrew filler plug 1 Remove level plug 2 The oil level must reach lower part of level plug hole 2 Replace if necessary Clean and replace the oil level cap 2 Clean and reinstall filler plug 1 and...

Page 56: ...on Checking the oil level Unscrew filler plug 1 Remove level plug 2 The oil level must reach lower part of level plug hole 2 Clean and replace the oil level cap 2 Clean and reinstall filler plug 1 and...

Page 57: ...Maintenance and storage Power tiller EL82 55 3 Maintenance Headstock Check the tightness of machine headstock bolts Torque 21 daN m 155 lbf ft...

Page 58: ...s and 3 left blades factory fitted 1 Fitting of 2 pairs of blades per flange 2 right blades and 2 left blades 2 Partial replacement Replace concerned tools Immediately replace worn or damaged parts wi...

Page 59: ...m 118 lbf ft Proceed the same way on the other flanges Rotors Models 130 155 180 Model 205 EL82 130 155 180 205 Number of rotor flanges 5 6 6 9 Type of fitting Type of blades Number of blades 2 pairs...

Page 60: ...as of damaged paintwork Put the machine under cover in a dry place Remove and service the PTO shaft Follow the instructions in the PTO shaft operating manual Check all tools and their fasteners At the...

Page 61: ...Adjust stabilizers of lower links to prevent machine side to side or up and down movements Excessive power requirement Very wet working conditions Working depth too deep Set and control the working d...

Page 62: ...205 Irregular mix of plant residues Working depth insufficient Set and control the working depth Ridging accross the path width tractor machine unit swaying Modify one or several adjustment parameter...

Page 63: ...nladen weight T1 kg Unladen load on tractor front axle T2 kg Empty load on tractor rear axle t kg Axle loads Tractor machine t1 kg Load on front axle Tractor machine t2 kg Load on rear axle Tractor ma...

Page 64: ...quired minimum front load is reached Indicate front axle calculated load value and the one indicated in the tractor operators manual T1 real M1 x a b T1 x b M2 x c d b 4 Calculation of the total weigh...

Page 65: ...Double value of the authorized capacity per tyre 2 tyres Minimum front rear ballasting kg Total weight kg kg Load on front axle kg kg kg Load on rear axle kg kg kg The minimum ballasting must be made...

Page 66: ...position of its centre of gravity d Tractor only T1 Load on front axle Tractor only T2 Load on rear axle Tractor only If the data required to calculate the total weight axle loads and minimum ballasti...

Page 67: ...Appendix Power tiller EL82 65 T Axle loads Tractor only T _____kg...

Page 68: ...ine Hopper empty Calculating the rear tool weight M2 M2 T t Calculating the distance d d b x T1 t1 M2 c If the total unit weight exceeds the tractor Gross Combined Weight Rating in accordance with the...

Page 69: ...er concerned in as much as the latter justifies such a claim This Limited Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or from lack of inspection...

Page 70: ...of lubricants used must always be in accordance with Company specifications The safety measures mentioned in the Operator s manual and on the machine itself have been followed and all the guards and...

Page 71: ...serial number conforms to the requirements of the European directive 2006 42 CE conforms to the requirements of following European harmonized standards EN 1553 NF U 02 007 EN 703 EN 708 EN 745 A1 EN...

Page 72: ...de Nantes F 44680 CHEMERE FRANCE T l 33 0 2 40 21 30 24 Fax 33 0 2 40 64 80 11 Soci t par Action Simplifi e au Capital de 2 000 000 Euros KUHN HUARD S A B P 49 F 44142 CHATEAUBRIANT CEDEX FRANCE T l...

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KUHN EL82, Operator'S Manual

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