U20-3, U25-3 WSM
Hydraulic system (Service section)
IV
-S-7
d. Motor
As listed above, there are various problems and their possible causes. The majority of troubles are,
however, caused by the entry of dust. Be very attentive not to allow any dust into the system.
Problem
Cause
Correction
Motor failure
to run
No pressure rise or no oil flow.
Check the entire hydraulic circuit including the valves and pumps.
Oil viscosity inappropriate.
Ensure the specified viscosity ranges.
Dust, degraded hydraulic oil, cavitation,
internal parts seized due to excessive radial
load, unusual contact, bearing damaged.
Run the motor alone and get it under a pressure of 30 kgf/cm
2
(2.9
MPa) or so. If it fails to run, then some internal parts might be seized
or damaged. Disassemble the motor and replace damaged parts.
Rpm not as
designed
Incoming flowrate too low.
Check the pump discharge rate, the motor rpm, and the valves for oil
leak.
Low viscosity and internal leak for oil
temperature or other reason.
Ensure the specified viscosity ranges.
Internal parts worn out.
Replace worn-out parts.
Wrong
turning
direction
Wrong pipe connections.
Reverse the pipe connections.
Poor valve timing due to wrong
disassembling/reassembling procedures.
Disassemble and reassemble again for good valve timing.
Oil leak
Oil seal scratched or worn.
Replace the oil seal. Repair or replace if the shaft seal contact
surface is scratched or worn.
Loose bolt or plug, resulting in oil leak (at
joints) from O-ring.
Tighten the bolt and plug to their specified torques. See also if the O-
ring is damaged. Replace the O-ring as required.
O-ring scratched or damaged.
Replace the O-ring.
Dust or dent on the O-ring contact face.
Check for hit marks, burr, etc. Correct the surface with #600 or so
sandpaper. Replace the O-ring. Clean up and reassemble.
Cracked port, damaged screw.
Inappropriate joint.
Replace the housing. Use an appropriate joint and tighten it to the
specified torque.
Unusual
noise
Shaft poorly fitted.
Center the shaft exactly.
Air left in the circuit or motor.
Let out the air completely. Fill the motor with oil and keep it running
under no load until there is no air bubbles in the tank.
Pump's cavitation.
Unclog the suction filter.
Air mixed in the suction pipe line.
Apply oil or grease to each connection and carefully listen to the noise
there. If the noise is less, retighten the joint there.
Unusual
temperature
rise
Cooler in trouble.
Repair the cooler.
Motor seized.
Repair or replacement
Summary of Contents for U20-3
Page 1: ...WORKSHOP MANUAL KUBOTA EXCAVATOR U20 3 Code No 97899 60740 U25 3 ...
Page 2: ......
Page 4: ......
Page 6: ......
Page 32: ......
Page 48: ...U20 3 U25 3 WSM Machine body Mechanism section II M 17 U25 3 No 1 Hole 2 shaft ...
Page 50: ......
Page 62: ...U20 3 U25 3 WSM Machine body Service section II S 13 B Front attachment a Parts designation ...
Page 116: ......
Page 118: ...U20 3 U25 3 WSM Engine III 3 ...
Page 121: ...U20 3 U25 3 WSM Engine III 6 Performance curves Model D1105 EBH 10 ...
Page 122: ...U20 3 U25 3 WSM Engine III 7 Performance curves Model D1105 EBH 11 ...
Page 123: ...U20 3 U25 3 WSM Engine III 8 b Dimensions ...
Page 124: ......
Page 126: ......
Page 127: ...U20 3 U25 3 WSM Engine Mechanism section III M 2 A Feature ...
Page 129: ...U20 3 U25 3 WSM Engine Mechanism section III M 4 3 Crankshaft 4 Piston and piston rings ...
Page 130: ...U20 3 U25 3 WSM Engine Mechanism section III M 5 5 Connecting rod 6 Rocker arm 7 Camshaft ...
Page 131: ...U20 3 U25 3 WSM Engine Mechanism section III M 6 8 Fuel camshaft 9 Flywheel ...
Page 132: ...U20 3 U25 3 WSM Engine Mechanism section III M 7 C Lubricating system 1 General ...
Page 133: ...U20 3 U25 3 WSM Engine Mechanism section III M 8 2 Oil pump 3 Relief valve ...
Page 134: ...U20 3 U25 3 WSM Engine Mechanism section III M 9 4 Oil filter cartridge 5 Oil pressure switch ...
Page 135: ...U20 3 U25 3 WSM Engine Mechanism section III M 10 D Cooling system 1 General 2 Water pump ...
Page 137: ...U20 3 U25 3 WSM Engine Mechanism section III M 12 5 Radiator cap ...
Page 139: ...U20 3 U25 3 WSM Engine Mechanism section III M 14 F Fuel system 1 General 2 Injection pump ...
Page 140: ...U20 3 U25 3 WSM Engine Mechanism section III M 15 ...
Page 141: ...U20 3 U25 3 WSM Engine Mechanism section III M 16 ...
Page 143: ...U20 3 U25 3 WSM Engine Mechanism section III M 18 5 Governor ...
Page 144: ...U20 3 U25 3 WSM Engine Mechanism section III M 19 ...
Page 146: ...U20 3 U25 3 WSM Engine Mechanism section III M 21 ...
Page 147: ...U20 3 U25 3 WSM Engine Mechanism section III M 22 G Electrical system 1 Charging system ...
Page 148: ...U20 3 U25 3 WSM Engine Mechanism section III M 23 H Turbo charger system ...
Page 149: ...U20 3 U25 3 WSM Engine Mechanism section III M 24 ...
Page 150: ...U20 3 U25 3 WSM Engine Mechanism section III M 25 ...
Page 151: ...U20 3 U25 3 WSM Engine Mechanism section III M 26 ...
Page 152: ...U20 3 U25 3 WSM Engine Mechanism section III M 27 ...
Page 162: ...U20 3 U25 3 WSM Engine Service section III S 10 B General 1 Engine identification ...
Page 163: ...U20 3 U25 3 WSM Engine Service section III S 11 2 General precaution ...
Page 164: ...U20 3 U25 3 WSM Engine Service section III S 12 3 Tightening torques ...
Page 165: ...U20 3 U25 3 WSM Engine Service section III S 13 4 Troubleshooting ...
Page 166: ...U20 3 U25 3 WSM Engine Service section III S 14 ...
Page 167: ...U20 3 U25 3 WSM Engine Service section III S 15 ...
Page 168: ...U20 3 U25 3 WSM Engine Service section III S 16 5 Servicing specifications ...
Page 169: ...U20 3 U25 3 WSM Engine Service section III S 17 ...
Page 170: ...U20 3 U25 3 WSM Engine Service section III S 18 ...
Page 171: ...U20 3 U25 3 WSM Engine Service section III S 19 ...
Page 172: ...U20 3 U25 3 WSM Engine Service section III S 20 ...
Page 173: ...U20 3 U25 3 WSM Engine Service section III S 21 ...
Page 174: ...U20 3 U25 3 WSM Engine Service section III S 22 ...
Page 175: ...U20 3 U25 3 WSM Engine Service section III S 23 ...
Page 176: ...U20 3 U25 3 WSM Engine Service section III S 24 ...
Page 177: ...U20 3 U25 3 WSM Engine Service section III S 25 6 Maintenance check list ...
Page 178: ...U20 3 U25 3 WSM Engine Service section III S 26 7 Check and maintenance ...
Page 179: ...U20 3 U25 3 WSM Engine Service section III S 27 ...
Page 180: ...U20 3 U25 3 WSM Engine Service section III S 28 ...
Page 181: ...U20 3 U25 3 WSM Engine Service section III S 29 ...
Page 182: ...U20 3 U25 3 WSM Engine Service section III S 30 ...
Page 183: ...U20 3 U25 3 WSM Engine Service section III S 31 ...
Page 184: ...U20 3 U25 3 WSM Engine Service section III S 32 ...
Page 185: ...U20 3 U25 3 WSM Engine Service section III S 33 ...
Page 186: ...U20 3 U25 3 WSM Engine Service section III S 34 ...
Page 187: ...U20 3 U25 3 WSM Engine Service section III S 35 ...
Page 188: ...U20 3 U25 3 WSM Engine Service section III S 36 ...
Page 189: ...U20 3 U25 3 WSM Engine Service section III S 37 ...
Page 190: ...U20 3 U25 3 WSM Engine Service section III S 38 ...
Page 191: ...U20 3 U25 3 WSM Engine Service section III S 39 C Engine body CHECKING AND ADJUSTING ...
Page 192: ...U20 3 U25 3 WSM Engine Service section III S 40 DISASSEMBLING AND ASSEMBLING ...
Page 194: ...U20 3 U25 3 WSM Engine Service section III S 42 3 Cylinder head and valves ...
Page 195: ...U20 3 U25 3 WSM Engine Service section III S 43 ...
Page 196: ...U20 3 U25 3 WSM Engine Service section III S 44 4 Gear case ...
Page 197: ...U20 3 U25 3 WSM Engine Service section III S 45 ...
Page 198: ...U20 3 U25 3 WSM Engine Service section III S 46 ...
Page 199: ...U20 3 U25 3 WSM Engine Service section III S 47 ...
Page 200: ...U20 3 U25 3 WSM Engine Service section III S 48 ...
Page 201: ...U20 3 U25 3 WSM Engine Service section III S 49 ...
Page 202: ...U20 3 U25 3 WSM Engine Service section III S 50 5 Piston and connecting rod ...
Page 203: ...U20 3 U25 3 WSM Engine Service section III S 51 ...
Page 204: ...U20 3 U25 3 WSM Engine Service section III S 52 ...
Page 205: ...U20 3 U25 3 WSM Engine Service section III S 53 6 Flywheel and crankshaft ...
Page 206: ...U20 3 U25 3 WSM Engine Service section III S 54 ...
Page 207: ...U20 3 U25 3 WSM Engine Service section III S 55 SERVICING 1 Cylinder head ...
Page 208: ...U20 3 U25 3 WSM Engine Service section III S 56 ...
Page 209: ...U20 3 U25 3 WSM Engine Service section III S 57 ...
Page 210: ...U20 3 U25 3 WSM Engine Service section III S 58 ...
Page 211: ...U20 3 U25 3 WSM Engine Service section III S 59 ...
Page 212: ...U20 3 U25 3 WSM Engine Service section III S 60 2 Timing gear and camshaft ...
Page 213: ...U20 3 U25 3 WSM Engine Service section III S 61 ...
Page 214: ...U20 3 U25 3 WSM Engine Service section III S 62 3 Piston and connecting rod ...
Page 215: ...U20 3 U25 3 WSM Engine Service section III S 63 ...
Page 216: ...U20 3 U25 3 WSM Engine Service section III S 64 ...
Page 217: ...U20 3 U25 3 WSM Engine Service section III S 65 4 Crankshaft ...
Page 218: ...U20 3 U25 3 WSM Engine Service section III S 66 ...
Page 219: ...U20 3 U25 3 WSM Engine Service section III S 67 ...
Page 220: ...U20 3 U25 3 WSM Engine Service section III S 68 ...
Page 221: ...U20 3 U25 3 WSM Engine Service section III S 69 ...
Page 222: ...U20 3 U25 3 WSM Engine Service section III S 70 ...
Page 223: ...U20 3 U25 3 WSM Engine Service section III S 71 5 Cylinder ...
Page 224: ...U20 3 U25 3 WSM Engine Service section III S 72 ...
Page 226: ...U20 3 U25 3 WSM Engine Service section III S 74 ...
Page 228: ...U20 3 U25 3 WSM Engine Service section III S 76 DISASSEMBLING AND ASSEMBLING ...
Page 229: ...U20 3 U25 3 WSM Engine Service section III S 77 ...
Page 231: ...U20 3 U25 3 WSM Engine Service section III S 79 ...
Page 232: ...U20 3 U25 3 WSM Engine Service section III S 80 2 Injection nozzle ...
Page 233: ...U20 3 U25 3 WSM Engine Service section III S 81 DISASSEMBLING AND ASSEMBLING 1 Injection pump ...
Page 234: ...U20 3 U25 3 WSM Engine Service section III S 82 2 Injection nozzle ...
Page 235: ...U20 3 U25 3 WSM Engine Service section III S 83 G Electrical system CHECKING 1 Starter ...
Page 237: ...U20 3 U25 3 WSM Engine Service section III S 85 2 Alternator ...
Page 238: ...U20 3 U25 3 WSM Engine Service section III S 86 ...
Page 239: ...U20 3 U25 3 WSM Engine Service section III S 87 ...
Page 240: ...U20 3 U25 3 WSM Engine Service section III S 88 SERVICING 1 Starter ...
Page 241: ...U20 3 U25 3 WSM Engine Service section III S 89 ...
Page 242: ...U20 3 U25 3 WSM Engine Service section III S 90 2 Alternator ...
Page 243: ...U20 3 U25 3 WSM Engine Service section III S 91 ...
Page 244: ...U20 3 U25 3 WSM Engine Service section III S 92 ...
Page 245: ...U20 3 U25 3 WSM Engine Service section III S 93 H Turbo charger system CHECKING ...
Page 246: ...U20 3 U25 3 WSM Engine Service section III S 94 ...
Page 247: ...U20 3 U25 3 WSM Engine Service section III S 95 DISASSEMBLING AND ASSEMBLING ...
Page 248: ...U20 3 U25 3 WSM Engine Service section III S 96 ...
Page 250: ......
Page 258: ......
Page 274: ......
Page 279: ...U20 3 U25 3 WSM Hydraulic system Mechanism section IV M 28 ...
Page 280: ...U20 3 U25 3 WSM Hydraulic system Mechanism section IV M 29 b Pilot valve control diagram ...
Page 310: ......
Page 312: ...U20 3 U25 3 WSM Hydraulic system Mechanism section IV M 60 b U20 3 Retractable undercarriage ...
Page 313: ...U20 3 U25 3 WSM Hydraulic system Mechanism section IV M 61 c U25 3 ...
Page 316: ......
Page 330: ...U20 3 U25 3 WSM Hydraulic system Service section IV S 15 1 Travel mechanism check points ...
Page 397: ...U20 3 U25 3 WSM Hydraulic system Service section IV S 82 ...
Page 415: ...U20 3 U25 3 WSM Hydraulic system Service section IV S 100 3 Component parts of wheel motor ...
Page 460: ......
Page 476: ......
Page 478: ......
Page 480: ...U20 3 U25 3 WSM Electrical system Service section V S 3 a Front ...
Page 482: ...U20 3 U25 3 WSM Electrical system Service section V S 5 c Swivel frame ...
Page 483: ...U20 3 U25 3 WSM Electrical system Service section V S 6 Around battery ...
Page 486: ...U20 3 U25 3 WSM Electrical system Service section V S 9 3 Around selector valve ...
Page 507: ......