Kubota CAGE 2500 Operator And Parts Manual Download | Manualshive

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CAGE 2500

CAGE 2500

Extra Duty Series Pressure Washer

Product Code 77700-03518

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Summary of Contents for CAGE 2500

Page 1: ... NBOVBM Cold water pressure washer Manual product number 77700 04934 Effective September 2013 2500 psi Impact Force 2 7 7 1lb gpm CAGE 2500 CAGE 2500 Extra Duty Series Pressure Washer Product Code 77700 03518 DRAFT 28 08 13 17h15 ...

Page 2: ...ive Gear Kick Back Electrical Shock 9 Precautions Hot Surfaces Important Notices 10 Operating Instructions Box Contents 11 Checklist 12 Filling the Fuel Tanks 12 Starting your Engine 13 Cold Water Pressure Washing 14 Soap Chemical injecter Stopping the machine 15 Maintenence Winterizing Motor pump oil changes 16 17 Storage 17 Periodic maintenance table 18 Troubleshooting Charts Engine 19 Pump 20 2...

Page 3: ...hose labeled on the machine The contents in this manual are based on the latest product information available at the time of publication Kubota reserves the right to make changes to price color materials equipment specifications or models at any time without notice Recording the product information Once you have uncrated your new pressure washer write down the product model and serial number in th...

Page 4: ...ION In each case the paragraphs provide important information that should be to read It is recommended that after reading this information sheet that a copy be kept as a future reference or for other operators to read The Prohibited symbol signifies something that should not be done As a general indication the following symbol will be used in this operator s manual sheet to outline a prohibited ac...

Page 5: ...5 Safety Product labels Warning labels 1 2 3 5 4 Part 77700 03518 Serial 25689 Model EXTRA DUTY SERIES 2500 PRESSURE WASHER 1 2 5 4 3 ...

Page 6: ... WARNING DO NOT Run the pressure washer without the water source being connected and flowing into the pump DO NOT leave the unit running longer than 3 minute without using the spray gun the pump will overheat DO NOT let the unit freeze Always check the level of the engine oil prior to starting the washer Do not modify or alter this product or any of its components without first consulting Check pa...

Page 7: ...ll the engine fuel tank while the unit is running Turn pressure washer OFF and let cool for a more than 2 minute before removing fuel cap Loosen cap slowly to relieve pressure in tank NEVER operate near sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke Fill or drain fuel tank outdoors DO NOT overfill tank Refuel slowly to avoid spilling fuel Allow sp...

Page 8: ...occurs and spray ap pears to have penetrated the skin SEEK EMERGENCY MEDI CAL ATTENTION DO NOT treat water penetration into the skin as a simple cut If cleaning and or soaping agents are being used advise the physician of the exact type DO NOT allow CHILDREN or adolcescents to operate pressure washer NEVER aim spray gun at people animals or plants 7 ALWAYS point spray gun in safe direction and squ...

Page 9: ...RNING Unintentional sparking can result in fire or electric shock NEVER direct the jet toward the machine or toward any electrical power source fuse box transformer electrical outlet or appliance NEVER use in the rain or during a thunderstorm When Adjusting or Making Repairs to Your Pressure Washer Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark ...

Page 10: ...ut operating equipment FAILURE to follow warnings below can cause hazardous operating conditions and will void all product warranties DO NOT by pass any safety device on this machine DO NOT tamper with governed speed DO NOT operate pressure washer above rated pressure DO NOT modify alter or modify the equipment NEVER operate units with broken or missing parts or without protective housing or prote...

Page 11: ...11 Operating instructions Product manual 25 steel braided 3 8 hose Two piece 36 gun wand CAGE2500 Spray tip nozzles 15º 25º 40º Soap Pump parts manual Engine manual Box contents ...

Page 12: ... gun as soon as the gun is not used and especially for replacement of nozzles Always wear long clothes gloves and safety glasses when inspecting cleaning repairing and operating this machine Figure 1 Figure 2 Mesh screen 1 2 5 Oil level WARNING to avoid injuries Filling the fuel tanks 1 Remove the cap E on figure 3 from the engine gas tank 2 Fill with unleaded gasoline with a pump octane rating of...

Page 13: ...gine switch I on figure 5 to ON position 5 Pull the start grip J on figure 4 lightly until resistance is felt and then pull briskly Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter 6 As engine warms gradually open the choke by moving the lever G on figure 4 to the right 7 Let the engine idle for a couple of seconds 8 Move the throttle ...

Page 14: ...e pump to protect it from heat damage The muffler and other engine parts become very hot Do not touch with bare hand If you spray too close when using a high pressure spray tip you could damage the surface being cleaned IMPORTANT WARNING Using and changing spray nozzle tips 1 Installing or changing nozzles Pull back on collar insert new spray tip and release collar Tug on spray tip to ensure it is...

Page 15: ...ted rinse injector by injecting water for a couple of minutes Stopping the Machine 1 If the machine has been used for soap injecting install a high pressure yellow green or white nozzle at wand outlet 2 Depress the gun trigger until water flows out limpid and regularly and at a temperature of less than 100 F 40 C 3 Release the gun trigger 4 Move the throttle lever H on figure 13 completely to the ...

Page 16: ...o the solution if needed To recover antifreeze connect a water supply hose to the machine inlet and open the supply hose valve Do not start the engine The water supply pressure will be sufficient to slowly push solution to the outlet Dispose of used antifreeze according to environmental laws Keep it in a closed container then bring to the nearest deposit Do not throw to garbage or pour in the soil...

Page 17: ...uctions specified earlier in this section 6 Change the pump oil Follow instructions specified earlier in this section 8 Store the machine in a cool dry place sheltered against rain and well ventilated When the time comes to restart the machine take the following precautions 1 Make sure that all hoses are in good state not cracked or crushed 2 Check the state of the fuel oil filter Replace the filt...

Page 18: ...Check pump oil level Check hoses condition Check water inlet gasket and filter Change engine oil Check bolts and nuts tightening Clean engine air cleaner Clean engine spark plug Change pump oil Replace engine air cleaner element Clean engine fuel cup filter Clean and adjust engine spark plug Replace engine spark plug Clean and adjust engine carburetor Replace fuel lines Initial 10 hours Initial 10...

Page 19: ...th fuel floo ded engine Spark plug faulty fouled or improperly gapped Carburetor ignition valves etc Add oil in the engine crankcase Adjust oil level Check fuel level Open fuel valve Close choke to start Drain fuel tank and carburetor Refuel with fresh gasoline Dry and reinstall spark plug Start engine with throttle lever in maximum speed position Adjust or replace spark plug Take engine to an aut...

Page 20: ... dirty Pump water seals are worn Pump is sucking air Water supply is insufficient Valves are worn or dirty Water seals are worn Pump is sucking air Water supply is insufficient Pump valves are dirty or worn Pump water seals are worn A connecting rod is broken Clean the valves Check or add a filter at the pump inlet Replace Replace Check for the recommended size or replace Replace with a high press...

Page 21: ...il dripping under the pump Water dripping between pump head and crankcase Bearings are worn Pump is sucking air Water supply is insufficient Inlet water temperature is too high The pump key is worn Pump water seals are worn High humidity in the air Cleaning of the pump with the nozzle Crankshaft oil seal broken or worn Piston guide scratched or worn Piston guide oil seal broken or worn Air vent ja...

Page 22: ...The regulator guide seal kit is worn Water coming into the soap jar There is not enough flow to maintain the regulator engaged jammed nozzle The gun does not properly close The regulator check valve does not close The regulator guide seal kit is worn Adjust repair or replace the gun Stop the leaks Replace the defective parts Replace the defective parts Replace the defective parts Clean or repair t...

Page 23: ... worn The pressure hose is damaged or has a too small inside diame ter The pressure hose is too long The gun does not open enough The soap nozzle is dirty or damaged The injector check valve is dirty or worn Check and clean Install the soap nozzle Check and clean Replace Replace with a new hose of the right size Try with the original hose Adjust the gun piston Clean or replace Clean or replace SOA...

Page 24: ...0 6 0 6 PUMP Drive Type Direct crankshaft Ceramic plungers 3 Crankcase Anodized Aluminium Pump head Forged brass PSI 2500 Gallons per minute GPM 2 7 Impact force lbs 7 1 Thermal protector Yes Soap chemical injector Yes Oil Type non detergent SAE 30 Oil crankcase capacity FL oz Liters 9 5 0 28 ACCESSORIES Hose type rubber Hose diameter inches 3 8 Hose rating psi up to 3000 Hose length feet 25 Gun w...

Page 25: ...X170DM2231 4 Reinforcing plate LEFT 1 77700 04929 N010 0003 PZ02 O 5 Reinforcing plate RIGHT 1 77700 04930 N010 0003 PZ03 O 6 Sponge rubber 1 8 x 1 lg 1 77700 04938 SN 892382 7 Single lance 36 insulated 2 sections 1 4 m m 1 77700 04907 BE 85205063 8 Spray gun 7 gpm 2750 psi cold water 1 77700 04906 AU ST1100B 9 Quick coupler 3 8 x 3 8 npt male ptd 1 77700 04921 JB 3FPMI 10 Decal Warning gazoline o...

Page 26: ... 04917 CO BWDK2527G 2 Soap hose and filter kit 1 77700 04928 MS FBS 3 Adaptor swivel 3 4 x 1 2 with filter 1 77700 04926 JB SGM0004BR 4 Quick coupler 3 8 x 3 8 npt female brass plastic 1 77700 04919 JB 3FBP 5 Thermal protector 3 8 140 F 1 77700 04927 JB TP138 Pump exploded views RE BWDK2527GA ...

Page 27: ...FW141SS 4 Flat washer 1 2 ø8 int ptd 4 77700 04914 BT FW8 5 Nut hex nylon insert 8 32 nc stainless steel 4 77700 04915 BT LN832SS 6 Quick coupler 3 8 x 3 8 npt female brass plastic 1 77700 04919 JB 3FBP 7 Quick coupler 3 8 x 3 8 npt female ptd 1 77700 04920 JB 3FPI 8 Quick coupler 3 8 x 3 8 npt male ptd 1 77700 04921 JB 3FPMI 9 Hose 3 8 x 25 3000 psi black 1 77700 04905 AU H3825 Exploded views N01...

Page 28: ...00 04925 JB QMEG6540BR 5 Bushing 1 2 id rubber 4 77700 04918 JA 77 6 Bolt 1 4 x 3 4 round head ptd 6 77700 04908 BT 1434RSMS 7 Flat washer 5 8 ø 1 4 int ptd 6 77700 04911 BT FW14 8 Nut hex 1 4 nc ptd 6 75599 31011 BT N14 9 Wand clip kit 1 2 1 77700 04897 AC 12200 10 Bolt hex 8 32 x 1 2 lg gr 5 ptd 6 77700 04910 BT 83212 11 Flat washer 1 2 ø8 int ptd 6 77700 04914 BT FW8 12 Nut hex 8 32 nc ptd 6 77...

Page 29: ...lt hex 5 16 x 1 1 2 nc gr 5 ptd 4 75599 01230 BT 516112 2 Flat washer 11 16 ø 5 16 int ptd 4 77700 04913 BT FW516 3 Lockwasher 5 16 ptd 4 75599 33012 BT LW516 4 Nut hex 5 16 nc ptd 4 75599 31012 BT N516 Subaru engine exploded views RO EX170DM2231 ...

Page 30: ...TION QTY PART CODE 1 KUBOTA logo label Right 1 77700 04903 AU DECLOGOK 2 KUBOTA logo label Left 1 77700 04904 AU DECLOGOK 2 3 Decal Warning If connection is made 1 77700 04899 AU DECAVER30 4 Decal Warning Do not let the pump 1 77700 04900 AU DECAVER31 5 Decal Serial number 1 6 Decal Warning When a combustible liquid 1 77700 04901 AU DECAVER32 Labels ...

Page 31: ... provide warranty on these items EXCLUSIONS OF THIS WARRANTY This warranty does not cover the following items Routine adjustments and normal wear items such as lubricants spark plugs filters O rings fuses pump valves and seals Damage or malfunctions resulting from accidents bumping abuse modifications made to the equipment without authorization incorrect installation improper servicing failure to ...

Page 32: ...CAGE 2500 CAGE 2500 Extra Duty Series Pressure Washer Product Code 77700 03518 ...

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