background image

 WARNING!

Only use the supplied battery charger. Using any other battery charger will void the 
warranty and may damage the battery.

   

The LED light on the charger will illuminate RED while charging.

   

The LED light on the charger will illuminate GREEN when the battery is fully charged.

  CAUTION!

The battery charger supplied with your KUBERG Challenger is for INDOOR use only.

Important notes about battery charging

 WARNING!

   

Do not cover the charger or its fan while charging, this can cause the charger to 
overheat and may damage the charger and/or the motorcycle electrical components.

   

Avoid any contact with water or other fluids while charging the battery. If the battery, 
charger or any connections become wet, immediately unplug the charger and 
thoroughly dry all components.

   

Only charge under the constant supervision of an adult. Children must not operate  
the charger.

   

Keep the charger and the motorcycle at least 3 m (10 ft) away from flammable items and 
direct sunlight during charging.

   

Never dismantle or disassemble the supplied charger. Never use the supplied charger 
for any purpose other than charging a KUBERG Challenger motorcycle.

Battery removal and installation

During normal use, KUBERG does not recommend removing the batteries from the 
KUBERG Challenger. If you need to replace the battery or remove it, KUBERG highly 
recommends taking the motorcycle to a certified technician or a KUBERG dealer.  
If you choose to remove or replace the battery yourself, please follow the following 
instructions carefully:

1

  Ensure the power switch is in OFF position.

2

   Stabilize the motorcycle using an additional stand on the rear wheel (sold separately).

3

   Using the Allen wrench #3 loosen and remove 2 bolts on the right side panel and 

gently slide this panel up to remove it.

4

   Unplug the battery connectors, one at a time. Note the direction and position of the 

battery and the terminal for each wire. When it comes time to reconnect, each wire 
must be connected to the correct terminal.

5

   With the Allen wrench #5 loosen and remove 1 remaining bolt holding the battery in 

the frame.

6

   Push the remaining positive and negative wires to the front and sides of the 

motorcycle, so the battery pack can be carefully pulled out.

7

   With the help of other person gently remove the battery out from the frame. Be extra 

careful to the wires and connectors.

8

   To install the battery, reverse the procedure above and ensure all connectors are 

secured and all bolts are tightened properly. Tightening torque for the battery bolt 
(removed during step 6) is 9,5 - 10,5 Nm, for side panel bolts use 2 - 3 Nm.

 WARNING!

Incorrect connecting the battery wires to motorcycle terminals may cause irreparable
damage to motorcycle electrical components.

Short term and long term storage

If you do not plan to use your Challenger for an extended period of time (2 weeks or more), 
disconnect the battery from the controller, also disconnect it from the charger and keep 
your battery pack at 50 - 60% of its capacity (48,3 - 49,6 Volts). Store the motorcycle in 
a dry and cool place at temperatures between 5 - 15°C (41 - 59°F). The battery MUST 
be stored in a place that is NOT warm. It is not advised to place the battery in a freezer, 
since the battery voltage would sag badly. If you decide to remove the battery and store 
it in a cooling box, please wait until the battery warms to room temperature prior to the 
reinstallation of the battery back into the motorcycle.

 WARNING!

   

Our motorcycles can be stored indoors only if the battery is physically disconnected.

   

Keep the motorcycle and the battery away from excessive heat and/or open flames.

   

Avoid long term exposure to direct rays from the sun.

   

Keep the charger, the battery and the motorcycle at least 3 m (10 ft) away from 
flammable items and direct sunlight during charging and/or storage.

If you have any questions about the batteries or their usage, please do not hesitate to 
contact the KUBERG Customer Service ([email protected]).

Battery disposal

We are confident that you will enjoy many kilometers or miles of thrilling riding with your 
KUBERG motorcycle. But, batteries can eventually wear out. When this happens, we urge 
you to properly dispose of your used batteries. For guidance regarding proper disposal 
of your batteries, please contact the KUBERG Customer Service ([email protected]). 
Also, you can find useful information regarding used battery drop-off sites from the 
Rechargeable Battery Recycling Corporation (RBRC) at www.rbrc.org.

26

CHALLENGER - OWNER‘S MANUAL

27

Summary of Contents for Challenger

Page 1: ...E N G L I S H O W N E R S M A N U A L ...

Page 2: ...e as it will teach riders throttle control gradually with lower power If the maximum power and torque is set too aggressively the rider may accelerate to a speed he she is not comfortable with Your Challenger has great capabilities and can grow with the skills of the rider to very high levels of performance but it is important to start slow and speed up as you improve KUBERG motorcycles except the...

Page 3: ...nce 17 Weather effects on performance 17 Maintenance 18 Before each ride 19 Cleaning 19 Front wheel removal and installation 20 Rear wheel removal and installation 21 Front and rear brake adjustment 21 Brake squeal 22 Adjusting the suspension 22 Battery use care and maintenance 24 Charging instructions 25 Battery removal and installation 26 Short term and long term storage 27 Battery disposal 27 R...

Page 4: ...or other important related information Safety advice WARNING Failure to obey all of the warnings instructions contained in this manual may result in serious injury or death and or permanent damage to your KUBERG motorcycle Speed torque settings Your KUBERG Challenger features a power and torque control button that must be set for the abilities of the rider This must be set by the responsible super...

Page 5: ...uring operation in order to maintain control of the motorcycle Never ride under the influence of alcohol or other drugs Go to page 27 to find detailed instructions concerning proper riding technique One rider only Your motorcycle was engineered to carry one rider and no 0 passengers Carrying a passenger would overload the motorcycle and alter the handling Do not allow this to happen Do not overloa...

Page 6: ...H Frame Aluminium Hydroformed Cradle frame Wheelbase 125 cm 49 2 120 cm 47 2 Seat height Handlebar height 106 cm 41 7 100 cm 39 4 Front and rear brakes Hydraulic Disc Brake System Tektro Orion 4P Brake discs front rear Hardened brake discs SBT 35 HRC 203 180 mm 203 160 Brake pads Sintered brake pads Front fork RST KILLAH 200 mm Rear shock absorber DNM Burner RCP 3 200 lbs Tires front rear 19 2 75 ...

Page 7: ...starts and accelerate gradually Avoid full speed riding and use the Beginner and the Sport mode only Do not use the Race mode Avoid hard braking New brakes need some time to break in with moderate use Before first ride NOTE If you purchased your KUBERG motorcycle at a local dealer your motorcycle might already be fully adjusted and ready to ride If you purchased your KUBERG motorcycle still in the...

Page 8: ... the fork upper plate The LED illuminates green when the motorcycle is fully charged yellow when the charge reaches 65 and red when the battery charge reaches 30 The red light will start blinking when the battery charge is very low From this point the motorcycle will start losing power and will be able to travel roughly 2 3 km 1 2 miles before the motorcycle shuts down completely Setting up your K...

Page 9: ...s evenly on both sides Very small movements make a big difference Do not tighten the chain too much so that there is no slack at all It should be taught not tight 5 Tighten the rear axle nut 78 80 Nm check the sprocket and chain tensioner for tightness and ensure all bolts are tight 6 When turning the rear wheel by hand lubricate the chain with the off road motorcycle chain lube spray 7 Spin the r...

Page 10: ...eeded go to page 17 and follow these steps to adjust its tension 4 Lubricate the chain with the dry motorcycle chain lube spray spin the rear wheel by hand at least 10 times around and remove the excess lubricant using a cloth If the wheel does not spin freely go to page 21 and follow the brake adjustment instructions This vehicle should be returned for periodic maintenance to your selling dealer ...

Page 11: ... in first WARNING Do not operate your KUBERG Challenger if any damage is apparent Immediately contact your local retailer distributor or KUBERG Customer Service WARNING There are no user serviceable elements incorporated into the motor motor controller batteries battery charger throttle or wiring harness of your KUBERG electric motorcycle DO NOT ATTEMPT TO DISASSEMBLE OR ADJUST ANY OF THESE COMPON...

Page 12: ... is adjustable the RST KILLAH front fork has settings for damping RST KILLAH quick set up guide 1 Rotate the blue adjuster located on the fork upper plate to change the amount of compression damping to the lockout 2 Rotate the red rebound adjuster located on the bottom of the right fork as indicated on the sticker to adjust the rebound to faster or slower Rear suspension Your KUBERG Challenger is ...

Page 13: ... severe injury or death and or damage to property WARNING Never mechanically manipulate the battery never open the battery pack and do not puncture the battery cover or the battery itself CAUTION Keep the battery away from excessive heat and or open flames Avoid long term exposure to direct rays from the sun CAUTION Protect the battery from water or other moisture If the battery becomes wet from r...

Page 14: ...ont and sides of the motorcycle so the battery pack can be carefully pulled out 7 With the help of other person gently remove the battery out from the frame Be extra careful to the wires and connectors 8 To install the battery reverse the procedure above and ensure all connectors are secured and all bolts are tightened properly Tightening torque for the battery bolt removed during step 6 is 9 5 10...

Page 15: ...pped set the power switch to the OFF position by unplugging the magnetic kill switch Learning to stand up Once the basics are mastered the speed and torque settings can be switched to faster and more powerful settings step by step to match the improving skills of the rider Before you get going too quickly it s a good idea to learn to ride the motorcycle correctly This means changing the riding pos...

Page 16: ...n without a helmet Clothing Motorcycle leathers and padded protection for knees back and arms can prevent abrasion injuries in the event of a fall Failure to use appropriate safety equipment greatly increases the likelihood of death or serious injury in the event of an accident Never wear loose fitting clothes as these may catch on wheels chains control levers or footrests Do not wear shoes or boo...

Page 17: ...aims must be made directly to the original selling retailer The selling retailer is the primary provider of warranty support and customer service Kuberg may choose to perform warranty service at the sole discretion of Kuberg The original owner of the product must provide proof of purchase prior to the approval of any warranty claim Under no circumstances do our warranties include any costs associa...

Page 18: ...ALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE DA...

Page 19: ...KUBERG s r o Zengrova 630 83 Ostrava Vítkovice 703 00 Czech Republic email kuberg kuberg com www kuberg com ...

Reviews: