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KTR Kupplungstechnik 

GmbH 

D-48407 Rheine 

RADEX

®

-NC 

Operating-/Assembly instructions 

KTR-N 
sheet: 
edition:

 

47210 EN 
16 of18 

 

Schutzvermerk 

ISO 16016 beachten. 

Gezeichnet: 

23.05.12Kb 

Ersatz für: 

KTR-N vom 26.03.09 

Geprüft: 

23.05.12 Kb 

Ersetzt durch: 

 

 

5 Enclosure A 

Hints and instructions regarding the use in 

 hazardous areas 

 

5.8 Breakdowns, Causes and Elimination 

 
Continuation: 
 

  No original KTR parts (purchased parts) are used. 

  The coupling used/the coupling protection used is not suitable for the operation in hazardous areas and does 

not correspond to EC Standard 94/9/EC, respectively. 

  Maintenance intervals are not observed. 

 
 

Breakdowns 

Causes 

Danger hints for 

hazardous areas 

Elimination 

Change of the 

running noises 

and / or occurring 

vibrations 

Misalignment 

--- 

1)  The unit out of operation 
2)  Eliminate the reason for the 

misalignment (e. g. loose foundation 
bolts, break of the engine fixing, heat 
expansion of unit components, change 
of the assembly dimension E of the 
coupling) 

3)  Checking of wear see under point 

Control 

Loose shoulder 

bolts, low micro 

friction under the 

screw head and at 

the steel laminae 

package 

Danger of ignition due 

to hot surfaces 

1)  Put the unit out of operation 
2)  Check coupling parts and exchange 

damaged coupling parts 

3)  Tighten the shoulder bolts until 

reaching the permissible tightening 
torque 

4)  Check alignment, correct if necessary 

Loose screws for 

axial securement of 

flange hubs 

--- 

1)  Put the unit out of operation 
2)  Check alignment of coupling 
3)  Tighten the screws to secure the flange 

hubs and secure against self-loosening 

4)  Checking of wear see under point 

Control 

Break of the steel 

laminae package 

Break of the steel 

laminae package 

due to high shock 

energy / overload 

Danger of ignition due 

to sparking 

1)  Put the unit out of operation 
2)  Disassemble the coupling and remove 

the rests of the steel laminae packages 

3)  Check coupling parts and exchange 

damaged coupling parts 

4)  Insert steel laminae packages, 

assemble coupling parts 

5)  Find out the reason of overload 

Operating 

parameters do not 

correspond to the 

performance of the 

coupling 

Danger of ignition due 

to sparking 

1)  Put the unit out of operation 
2)  Check the operating parameters and 

select a larger coupling (consider 
installation space) 

3)  Assemble new coupling size 
4)  Check alignment 

 
 
 
 
 
 
 

 

Summary of Contents for RADEX-NC

Page 1: ...ISO 16016 beachten Gezeichnet 23 05 12Kb Ersatz f r KTR N vom 26 03 09 Gepr ft 23 05 12 Kb Ersetzt durch RADEX NC Backlash free torsionally stiff and maintenance free steel laminae couplings type DK a...

Page 2: ...2 Hints 2 1 Coupling Selection 2 2 General Hints 2 3 Safety and Advice Hints 2 4 General Hints to Danger 2 5 Proper Use 3 Storage 4 Assembly 4 1 Components of the Couplings 4 2 Hint regarding the Fini...

Page 3: ...35 40 84 35 98 28 77 38 7 10 5 M10 49 42 55 104 40 116 36 91 48 11 10 5 M10 69 Table 2 Technicaldata RADEX NC size Technicaldata TKN Nm TK max Nm Max speed 1 min Torsional rigidity Nm rad Mass moment...

Page 4: ...e selected in a way that the difference between the peak torque of the machine including all operation parameters and the frictionally engaged torque of the clamping ring hub is at least a service fac...

Page 5: ...ire drive train is secured against unintentional engagement You can be seriously hurt by rotating parts Please make absolutely sure to read through and observe the following safety instructions All op...

Page 6: ...best relative air humidity is under 65 4 Assembly The coupling is generally delivered in assembled contition Before assemby the coupling has to be controlled for completeness 4 1 Components of the Cou...

Page 7: ...s and spare parts KTR does not assume any warranty claims resulting from insufficient refinish P R E C A U T I O N Any mechanical rework to couplings that are used in hazardous areas require an explic...

Page 8: ...een fixed the EDK or s dimension can be adjusted by axial displacement of the hubs onto the shafts A T T E N T I O N Please make sure that the laminae packages are assembled as shown in illustration 6...

Page 9: ...d the frictionally engaged torque of the clamping ring hub is at least a service factor of s 2 4 5 Displacements Alignment of the Couplings The values of displacement indicated in table 6 offer safety...

Page 10: ...0 4 1 0 2 1 10 0 14 0 8 1 0 4 1 15 0 16 1 0 1 0 5 1 20 0 25 1 2 1 0 6 1 25 0 30 1 6 1 0 8 1 35 0 40 2 0 1 1 0 1 42 0 50 2 8 1 1 4 1 1 each laminae package Examples for the combinations of displacement...

Page 11: ...ss II of category 2 and 3 coupling is not approved for device class 1 media class G gases fogs steams zone 1 and 2 coupling is not approved for zone 0 media class D dusts zone 21 and 22 coupling is no...

Page 12: ...wear at the laminae package after this first inspection the further inspections can be effected in case of the same operating parameters respectively after 6 000 operating hours or after 18 months at...

Page 13: ...ls For the applications in hazardous areas all screw connections have to be secured against self slackening additionally e g by glueing with Loctite medium tight illustration 11 RADEX NC C A U T I O N...

Page 14: ...dous areas require an explicit release by KTR The orderer must send a drawing to KTR acc to which the manufacture must be made KTR checks this drawing and returns it to the orderer with approval 5 7 S...

Page 15: ...the table Breakdowns and if possible be eliminated according to the proposals The possible breakdowns mentioned can be hints only To find out the cause all operating factors and machine components mus...

Page 16: ...cro friction under the screw head and at the steel laminae package Danger of ignition due to hot surfaces 1 Put the unit out of operation 2 Check coupling parts and exchange damaged coupling parts 3 T...

Page 17: ...steel laminae packages assemble coupling parts 5 Instruct and train the service staff Cracks in break of the steel laminae packages fixing screws Drive vibrations Danger of ignition due to sparking 1...

Page 18: ...designed correspond to Article 1 3 b of Standard 94 9 EC and comply with the general Safety and Health Requirements according to enclosure II of Standard 94 9 EC The RADEX NC Servo laminae coupling i...

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