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KTR-Group REVOLEX KX 105, Operating & Assembly Instructions

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KTR-Group REVOLEX KX 105 Operating & Assembly Instructions Download Page 1

 

REVOLEX

®

 KX / KX-D 

Operating/Assembly instructions 

Type AB 

KTR-N 
Sheet: 
Edition: 

49413 EN 
1 of 22 
6 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2019-05-29 Pz 

Replacing: 

KTR-N dated 2016-11-08 

Verified: 

2019-06-12 Pz 

Replaced by: 

 

 

 
 

REVOLEX

®

 KX / KX-D 

Type AB with limitation of axial backlash 

 

Flexible pin & bush couplings types  

KX and KX-D and their combinations 

 
 

 

Type KX - AB 

(taper pin design B) 

 

 
 

 

Type KX-D - AB 

(taper pin design B) 

 
 
 

Summary of Contents for REVOLEX KX 105

Page 1: ...rve protection note ISO 16016 Drawn 2019 05 29 Pz Replacing KTR N dated 2016 11 08 Verified 2019 06 12 Pz Replaced by REVOLEX KX KX D Type AB with limitation of axial backlash Flexible pin bush coupli...

Page 2: ...l hazard warnings 5 2 4 Intended use 6 2 5 Coupling selection 6 2 6 Reference to EC Machinery Directive 2006 42 EC 6 3 Storage transport and packaging 7 3 1 Storage 7 3 2 Transport and packaging 7 4 A...

Page 3: ...000 1600 140 150 2725 170 300 147 6 419 230 76 46 140 KX 150 19440 38880 1450 160 2500 185 336 165 6 457 256 76 46 140 KX 170 29285 58570 1250 180 2150 220 382 188 6 533 292 92 63 170 KX 190 40500 810...

Page 4: ...00 1250 180 2150 220 382 188 6 533 292 92 170 130 KX D 190 54000 108000 1100 205 1900 245 428 211 6 597 330 92 170 130 KX D 215 67500 135000 1000 230 1725 275 480 237 6 660 368 92 170 130 KX D 240 980...

Page 5: ...tribute to preventing adverse results or conditions Warning of hot surfaces This symbol indicates notes which may contribute to preventing burns with hot surfaces resulting in light to serious bodily...

Page 6: ...ee catalogue drive technology REVOLEX We recommend balancing from a circumferential speed of 30 m s If the operating conditions performance speed modifications on engine and machine change the couplin...

Page 7: ...ms must not include any ozone generating devices like e g fluorescent light sources mercury vapour lamps or electrical high voltage appliances Humid storage rooms are not suitable Please make sure tha...

Page 8: ...B 3e see table 5 Pins KX AB complete design B 4 see table 5 KX bush 7a 1 AB disk KX 8 see table 5 Hexagon screw DIN EN ISO 4017 9 see table 5 Setscrew DIN EN ISO 4029 10 see table 5 Setscrew DIN EN IS...

Page 9: ...crew DIN EN ISO 4029 10 see table 6 Setscrew DIN EN ISO 4029 11 see table 6 Hexagon nut DIN EN ISO 4032 12 2 Setscrew DIN EN ISO 4029 1 Material and balancing condition as specified by the customer 2...

Page 10: ...t 3a Component Number Description 3 1b 1 Pin KX design B 3 2 4 Elastomer ring 3 3b 2 Disk 3 4a 1 Hexagon screw DIN EN ISO 4017 3 5 1 Circlip DIN 471 Illustration 5 Pin KX complete design B Components...

Page 11: ...t 3c Component Number Description 3 1b 1 Pin KX design B 3 2 4 Elastomer ring 3 3b 2 Disk 3 4c 1 Hexagon screw DIN EN ISO 4017 3 5 1 Circlip DIN 471 Illustration 7 Pin KX D complete design B Component...

Page 12: ...ts KTR does not assume any warranty claims resulting from insufficient remachining Table 7 Setscrew DIN EN ISO 4029 Size 75 85 95 105 120 135 150 170 190 Dimension G mm M16 M16 M20 M20 M24 M24 M24 M24...

Page 13: ...r safety gloves With the assembly please make sure that the distance dimension E see table 1 and 4 is observed so that the hubs are not in contact with each other during the operation The motor shaft...

Page 14: ...achieved see illustration 13 Please make sure that the motor shaft is located in the magnetic center If the power packs are already firmly assembled shifting the hubs axially on the shafts allows for...

Page 15: ...see illustration 17 Please make sure that the motor shaft is located in the magnetic center If the power packs are already firmly assembled shifting the hubs axially on the shafts allows for setting...

Page 16: ...ial backlash of the motor and big enough to make sure that the coupling is able to compensate for angular displacements Set the axial backlash of the coupling see illustration 20 Dimension x is each h...

Page 17: ...acklash limitation as per chapter 4 7 Option 2 Replacement of pins or elastomer rings by dismounting the pins Disassemble the disk component 7a or 7b and carefully suspend it on the shaft Pull the dri...

Page 18: ...cribed If the pins are re used they have to be cleaned from grease free from any residues The pins are mounted as per chapter 4 5 or 4 6 Afterwards set the axial backlash limitation as per chapter 4 7...

Page 19: ...lacement Ka mm 1 5 1 5 1 5 2 2 2 2 2 5 2 5 Max radial displacement Kr mm or max angular displacement Kw mm with speed n rpm 250 0 95 1 10 1 10 1 2 1 3 1 4 1 5 1 7 1 9 500 0 70 0 80 0 80 0 9 0 9 1 0 1...

Page 20: ...ion the drive unit must be switched off immediately The cause of the breakdown must be specified by means of the table Breakdowns and if possible be eliminated according to the proposals The potential...

Page 21: ...nt 4 Instruct and train the service staff Early wear of elastomers e g contact with aggressive liquids oils ozone influence too high low ambient temperatures etc causing a physical modification of the...

Page 22: ...ial attention to the condition of the pins of the coupling Since the flexible machine bearings of the driving and driven side settle during the course of load inspect the alignment of the coupling and...

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