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KTR-STOP

®

 NC 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

44545 EN 
6 of 9 

 

Please observe protection 

note ISO 16016. 

Drawn: 

09.06.15 Kb/Brs 

Replacing: 

--- 

Verified: 

11.06.15 Kb 

Replaced by: 

 

 

 

 

 

 

As long as there is no shaft or cylindrical piston rod in the clamping area of KTR-STOP

®

 NC, 

it is absolutely necessary to keep the clamping/braking system open under pressure. 

 

 

Unlock the clamping and braking system by applying 
pressure (max. 100 bar) after filling and venting (see 
illustration 5). 

 

Remove the transportation shaft (illustration 7). 

 

 

Illustration 7: Removal of transport lock 

 

 

Illustration 8: Assembly of clamping and braking system 

 

 

Never turn off the pressure before a shaft 
or piston rod has been assembled. 

 

Shift and position the clamping and braking system on 
the shaft and hand-tighten it to the adjacent 
components (illustration 8) for the time being so that it 
fully fits. 

 

Release the pressure. The system clamps on the shaft 
centering on it. 

 

 

The fastening screws may only be 
tightened if the clamping and braking 
system is locked and thus centered 
(illustration 6).

 

 

 

Tighten the fastening screws M10 (not included in the 
scope of delivery) evenly crosswise to the respective 
tightening torque. 

 

Set the clamping and braking system under pressure 
and re-tighten the screws at the full tightening torque. 

 

 

Secure the screw connection additionally against working loose, e. g. conglutinating with 
Loctite (average strength). 

 
 

 

 

Release the pressure and remove the manual pump. 

 

Connect the oil pressure ports of the hydraulic system to the pressure connections. 

 

 

Before start-up and after each operation on the clamping and braking system the hydraulic 
system has to be generally vented. 
Repeat bleeding the clamping and braking system regularly in usual maintenance intervals, 
since any air in the hydraulic system may affect the operation of the clamping and braking 
system and the plant. 

 

 

 

Please make sure that there is sufficient liquid in the hydraulic system during and after the 
venting process (recommendation of liquid, see chapter 4.5). 

 

  Remove the screw plug of the oil connection not used and make use of the venting hole on top. 

  Switch on the hydraulic system for a short term to make sure that the system is flushed with hydraulic oil. 

Repeat this process until a stream of oil without any bubbles dissipates from the hole. 

 

Assembly 

4.3  Assembly of the clamping and braking system 

4.4  Start-up of the clamping and braking system 

Summary of Contents for KTR-STOP NC

Page 1: ...as a clamping system and emergency stop brake For any other applications please consult with KTR 1 Technical data 2 2 Advice 3 2 1 General advice 3 2 2 Safety and advice symbols 3 2 3 General hazard w...

Page 2: ...5 KTR STOP NC 32 18 10 5 96 72 86 66 5 53 19 40 5 9 75 20 22 24 25 Table 2 Technical data 1 Type Size d mm Oil filling dm 3 Max opening pressure bar Lock torque Nm Axial locking force N KTR STOP NC 32...

Page 3: ...into account safety first Please make sure to switch off the power pack before you perform your work on the clamping and braking system Secure the power pack against accidental switch on e g by provi...

Page 4: ...trical high voltage appliances Humid storage rooms are not suitable Please make sure that condensation is not generated The best relative air humidity is less than 65 In order to avoid any injuries an...

Page 5: ...ly Illustration 4 Pressure port Connection 2 serves as an alternative oil connection see illustration 4 In order to assure its operation a hydraulic hose may only be connected to one out of the two co...

Page 6: ...in the scope of delivery evenly crosswise to the respective tightening torque Set the clamping and braking system under pressure and re tighten the screws at the full tightening torque Secure the scr...

Page 7: ...rol Hyspin HVI 32 Hyspin HVI 46 Shell Tellus S3 V32 Tellus S3 V46 Mobil DTE 10 Excel 32 DTE 10 Excel 46 Hydro Texaco Rando HDZ32 Rando HDZ46 Valvoline Ultramax HVLP32 Ultramax HVLP46 The permissible o...

Page 8: ...or falling down may cause injury to persons or damage on the machine Secure the driving components before disassembly As long as there is no shaft or cylindrical piston rod in the clamping area of KTR...

Page 9: ...cted in suitable tanks and disposed of by a waste disposal company KTR STOP NC is a low maintenance clamping and braking system We recommend to perform a visual inspection and an operational testing o...

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