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KTM F9975T2, Owner'S Manual

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KTM F9975T2 Owner'S Manual Download Page 294

19 SERVICE WORK ON THE ENGINE

292

S03958-10

Main work

–

Place the motorcycle on a horizontal surface using the side
stand.

–

Place an appropriate container under the engine.

–

In order to prevent oil from running over the exhaust system,
use a mouldable funnel if necessary.

–

Remove oil drain plugs

1

with the magnets, the O-rings, and

the oil screens.

S03959-10

–

Remove screws

2

. Take off oil filter cover

3

with the O-

ring.

Summary of Contents for F9975T2

Page 1: ...OWNER S MANUAL 2020 1290 Super Duke R Art no 3214111en...

Page 2: ......

Page 3: ...nor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding KTM Sportmotorcycle GmbH specifically reserves the right to mod...

Page 4: ...01 12 100 6061 KTM applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by T V Management S...

Page 5: ...othing 23 2 14 Work rules 24 2 15 Environment 24 2 16 Owner s Manual 25 3 IMPORTANT NOTES 26 3 1 Manufacturer and implied warranty 26 3 2 Fuel auxiliary substances 26 3 3 Spare parts accessories 26 3...

Page 6: ...ver 56 6 26 Foot brake lever 57 6 27 Side stand 57 7 COMBINATION INSTRUMENT 60 7 1 Combination instrument 60 7 2 Activation and test 61 7 3 Day night mode 63 7 4 Warnings 64 7 5 Ice warning 65 7 6 Ind...

Page 7: ...e 111 7 28 21 Heated Grips optional 111 7 28 22 Heated Seat optional 112 7 28 23 MTC MSR optional 113 7 28 24 ABS 114 7 28 25 Quickshifter optional 115 7 28 26 Settings 115 7 28 27 C1 and C2 buttons 1...

Page 8: ...157 9 3 Loading the vehicle 157 10 RIDING INSTRUCTIONS 160 10 1 Checks and maintenance measures when preparing for use 160 10 2 Starting the vehicle 161 10 3 Launch Control optional 164 10 4 Starting...

Page 9: ...e work stand inserted 202 13 6 Removing the motorcycle from the work stand inserted 204 13 7 Cleaning the dust boots of the fork legs 205 13 8 Removing the passenger seat 207 13 9 Mounting the passeng...

Page 10: ...ng the 12 V battery 265 16 5 Changing the RACE ON key battery 269 16 6 Changing the main fuse 270 16 7 Changing the fuses in the fuse box 272 16 8 Changing the turn signal bulb 275 16 9 Checking the h...

Page 11: ...313 23 2 Engine tightening torques 315 23 3 Capacities 320 23 3 1 Engine oil 320 23 3 2 Coolant 320 23 3 3 Fuel 320 23 4 Chassis 321 23 5 Electrical system 322 23 6 Tires 323 23 7 Fork 323 23 8 Shock...

Page 12: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 13: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 14: ...arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and au...

Page 15: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures...

Page 16: ...2 SAFETY ADVICE 14 2 5 Overview of labels S04094 10...

Page 17: ...se emissions 2 Type label for Canada 3 Information on chain tension 4 Information on suspension setting 5 Information on preparations for use 6 Type label for USA 7 Information on emissions control S0...

Page 18: ...2 SAFETY ADVICE 16 S04096 01 Type label for Canada L01472 01 Information on chain tension...

Page 19: ...SAFETY ADVICE 2 17 S04099 01 Information on suspension setting F00491 01 Information on preparations for use...

Page 20: ...2 SAFETY ADVICE 18 S04097 01 Type label for USA S04098 01 Information on emissions control...

Page 21: ...ll the Auto Safety Hotline toll free at 1 888 327 4236 or visit the website www nhtsa dot gov or write to NHTSA Headquarters 1200 New Jersey Avenue SE West Building Washington DC 20590 You can also ob...

Page 22: ...ehicles with fuel evaporation monitoring oil filler cap pressure control valve fuel vapor separator canis ter ignition coils ignition wire capacitors and spark plugs if a fault occurs before the first...

Page 23: ...ww ktmcanada com Different rights may apply according to national or regional legislation 2 11 Tampering warning Tampering with the noise control system is prohibited Federal law prohibits the followi...

Page 24: ...cturer 2 12 Safe operation Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol dr...

Page 25: ...be used by trained persons An appropriate driver s license is needed to ride the vehicle on public roads Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop Adhere t...

Page 26: ...pplied to a new part do not apply any additional thread locker After disassembly clean the parts that are to be reused and check them for damage and wear Change damaged or worn parts After completing...

Page 27: ...se and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions...

Page 28: ...t allow fuel to enter the groundwater the soil or the sewage system Use fuels and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your own...

Page 29: ...e the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your moto...

Page 30: ...4 VIEW OF VEHICLE 28 4 1 View of vehicle front left example S03093 10...

Page 31: ...1 Clutch lever p 36 2 Supporting strap p 55 3 Tool set p 54 4 Seat lock p 54 5 Passenger foot pegs p 55 6 Rider footrests 7 Shift lever p 56 8 Side stand p 57 9 Cooling system compensating tank bk Eng...

Page 32: ...4 VIEW OF VEHICLE 30 4 2 View of vehicle rear right example S03094 10...

Page 33: ...tch electric starter button p 46 3 RACE ON button p 47 3 Hazard warning flasher switch p 45 4 Throttle grip p 37 5 Hand brake lever p 36 6 Fork rebound adjustment 7 Fork compression adjuster 8 Foot br...

Page 34: ...er 402324 10 The vehicle identification number 1 is stamped on the right side of the steering head The vehicle identification number is also shown on the type label 5 2 Type label 402302 10 The type l...

Page 35: ...type label for Canada 1 is located on the frame on the left 5 3 Key number F01249 10 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Kee...

Page 36: ...RIAL NUMBERS 34 5 4 Engine number 402296 10 The engine number 1 is stamped on the right side of the engine 5 5 Fork part number 402295 10 The fork part number 1 is stamped on the inside of the axle cl...

Page 37: ...10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side 5 7 Steering damper article number H01060 10 Steering damper item n...

Page 38: ...itted on the handlebar on the left The clutch is activated hydraulically and adjusts itself automati cally 6 2 Hand brake lever S03880 10 The hand brake lever 1 is fitted on the right side of the hand...

Page 39: ...LS 6 37 6 3 Throttle grip S03880 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Combination switch left side The left combination switch is fitted on the left side of the hand...

Page 40: ...5 Horn button p 41 6 RES SET button p 44 6 5 Light switch S03882 10 The light switch 1 is fitted on the combination switch on the left Possible states Low beam on Light switch in position A In this po...

Page 41: ...on A after use 6 6 Menu buttons S03881 11 The menu buttons are fitted in the middle of the left combination switch The menu buttons are used to control the display on the combina tion instrument Butto...

Page 42: ...ter use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns automatically to the central position after use Info An automatic turn signal switch off function AT...

Page 43: ...se control buttons S03881 14 The cruise control buttons 1 2 and 3 of the are located on the left side of the combination switch Possible states Cruise control system button in the basic position Butto...

Page 44: ...cted speed will be maintained If no target speed has yet been saved this can be saved once using the RES button If the target speed is exceeded for less than 30 seconds by turning the throttle grip th...

Page 45: ...d will not be reached if the engine power is not sufficient for a gradient The selected target speed will be exceeded if the engine braking effect is not sufficient on a decline Do not use the cruise...

Page 46: ...or from 25 to 125 mph 6 10 RES SET button S03881 15 The RES button 1 is fitted on the handlebar front left The SET button 2 is fitted on the handlebar rear left Info The RES and SET buttons are used t...

Page 47: ...switch S03883 12 The hazard warning flasher switch 1 is fitted on the right side of the combination switch The hazard warning flasher is used to indicate emergency situa tions Info The hazard warning...

Page 48: ...e right side of the combination switch Possible states Emergency OFF switch electric starter button off top position In this position the ignition circuit is inter rupted a running engine stops and a...

Page 49: ...only be locked if the handlebar is turned to the left Possible states RACE ON button in the basic position RACE ON button pressed briefly Pressing briefly switches the ignition on and unlocks the stee...

Page 50: ...g lock antenna S03885 10 On this vehicle the ignition steering lock is replaced by a remote key with transponder RACE ON key p 50 In order to activate the steering lock the handlebar must be turned fu...

Page 51: ...on steering unlocked In this operating mode the ignition circuit is closed and the steering unlocked 6 17 Immobilizer S03841 10 The electronic immobilizer secures the vehicle against unautho rized us...

Page 52: ...the RACE ON key battery voltage is too low and the transponder is not recognized by the vehicle The black Race on key can also be used to unlock the seat lock and open the cases optional Info The ign...

Page 53: ...fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immedia...

Page 54: ...not allow fuel to enter the groundwater the soil or the sewage system Condition The motorcycle is stationary The engine is switched off The ignition has been switched on or off for less than 1 minute...

Page 55: ...ealth hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the event of...

Page 56: ...ock S03887 10 Seat lock 1 is located on the left side of the vehicle under the seat It can be unlocked using the RACE ON key or the black ignition key 6 22 Tool set S03888 10 The tool set 1 is located...

Page 57: ...eded it can be stowed underneath the pillion bench The supporting strap is provided for the passenger to hold on to 6 24 Passenger foot pegs S03890 01 The passenger foot pegs can be folded up and down...

Page 58: ...ONTROLS 56 6 25 Shift lever 402299 10 The shift lever 1 is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idle position is between first and second ge...

Page 59: ...stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety s...

Page 60: ...6 CONTROLS 58 Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive...

Page 61: ...COMBINATION INSTRUMENT 7 59...

Page 62: ...7 COMBINATION INSTRUMENT 60 7 1 Combination instrument S03758 10...

Page 63: ...or lamps p 66 Display 2 7 2 Activation and test S03842 01 Activation The combination instrument is activated when the ignition is switched on Info The brightness of the displays is controlled by an am...

Page 64: ...rs in the process and contact an authorized KTM workshop The oil pressure warning lamp always lights up as long as the engine is not running If the engine is running and the oil pressure warning lamp...

Page 65: ...nsor in the combination instrument measures the brightness of the environment and automat ically switches the display to day or night mode The dis play is brightened darkened or switched to the other...

Page 66: ...elevance Yellow warnings indicate errors or information which require prompt intervention or an adjustment to the riding style Red warnings indicate errors or information which require immedi ate inte...

Page 67: ...wn in area 1 of the display The ice warning appears on the display when the ambient tem perature drops below the specified value Temperature 4 C 39 F The ice warning goes out on the display when the a...

Page 68: ...7 COMBINATION INSTRUMENT 66 7 6 Indicator lamps S03764 01...

Page 69: ...mmediately taking care not to endanger yourself or other road users in the process and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4...

Page 70: ...Stop immediately taking care not to endanger yourself or other road users in the process and switch off the engine The cruise control system indicator lamp lights up yellow The cruise control system...

Page 71: ...COMBINATION INSTRUMENT 7 69...

Page 72: ...7 COMBINATION INSTRUMENT 70 7 7 Display S03766 10...

Page 73: ...ument If the menu is opened the speed is still displayed 1 Tachometer 1 Shift warning light p 80 The shift warning light is integrated in the tachometer display 2 Speed 3 Unit for the speedometer 4 Fu...

Page 74: ...7 COMBINATION INSTRUMENT 72 7 8 TRACK Display optional S03768 10...

Page 75: ...ive drive mode TRACK optional If the menu is opened the speed is still displayed 1 Anti wheelie mode optional p 288 2 Launch Control optional p 164 3 Slip adjustment optional p 288 If the slip adjustm...

Page 76: ...7 COMBINATION INSTRUMENT 74 7 9 Performance layout optional S03769 10...

Page 77: ...shows the start screen of the combination instrument in active drive mode TRACK optional in the per formance layout In the performance layout you can use KTM MY RIDE in TRACK mode optional If the menu...

Page 78: ...7 COMBINATION INSTRUMENT 76 7 10 Small widget S03785 01...

Page 79: ...COMBINATION INSTRUMENT 7 77 The figure shows the start screen of the combination instrument with the small widget opened Information can be accessed in the small widget...

Page 80: ...7 COMBINATION INSTRUMENT 78 7 11 Large widget S03786 01...

Page 81: ...r S03757 01 The odometer can be displayed in the FAVORITES widget as Trip 1 To do this the information must be configured in the widget Information on the total distance covered can be accessed in the...

Page 82: ...ngs menu under Shift Light the engine speed for the shift warning light can be set The shift warning light is always active during the running in phase up to 1 000 km 621 mi The shift warning light ca...

Page 83: ...rpm Coolant temperature 35 C 95 F ODO 1 000 km 620 mi RPM 1 shift warning light flashes slowly RPM 2 shift warning light flashes quickly 7 15 Cruise control indicator S03770 10 The operating state an...

Page 84: ...The unit of speed can be configured in the Settings menu under UNITS Speed is shown in kilometers per hour km h or in miles per hour mph 7 17 ABS Mode display S03772 10 The ABS mode setting is shown...

Page 85: ...7 18 Ride display S03774 10 The riding mode p 286 setting is shown in area 1 of the display The riding mode can be configured in the menu Ride Mode 7 19 Gear display S03775 10 The current gear is sho...

Page 86: ...eated grip can be configured in the Motorcycle menu under Heated Grips or in the HEATING widget under Heated Grips 7 21 Seat heater optional S03777 10 When the seat heating is activated the Heated Sea...

Page 87: ...warning ENGINE TEMP HIGH also appears Possible states The engine is cold None of the eight bars light up Engine warm Four bars light up Engine hot Five to eight bars light up Engine very hot all eigh...

Page 88: ...off switch is switched off Once the side stand is folded up and the emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level display flashes if the co...

Page 89: ...st be set if the power supply has been inter rupted 7 26 Favourites display S03782 10 A range of information can be configured in the FAVORITES widget Up to four pieces of information can be configure...

Page 90: ...lso displays the arrival time and the distance to the destination The volume of the navigation can also be adjusted in the large widget In the KTM MY RIDE menu under Navigation you can access infor ma...

Page 91: ...to close the current menu or the menu overview 7 28 1 KTM MY RIDE optional S03789 01 Condition Function KTM MY RIDE optional activated Bluetooth is activated Press the RIGHT button when the menu is cl...

Page 92: ...instrument is connected to a suitable cell phone The combination instrument is connected to a suitable Blue tooth headset The cellphone music player is open Press the RIGHT button when the menu is clo...

Page 93: ...riefly pressing the LEFT button twice changes to the pre vious audio title or plays the current audio title from the start depending on the cellphone model Press the ENTER button to play or pause the...

Page 94: ...ell phone The GPS function is activated on the connected cellphone For voice navigation The combination instrument is connected to a suitable headset and an appropriate language package has been downl...

Page 95: ...nected the GPS symbol appears in the display of the combination instrument 7 28 4 Navigation information optional S03793 01 Condition Function KTM MY RIDE optional activated The KTM MY RIDE app option...

Page 96: ...ellphone Distance to Target shows the distance to the destination Information on the current navigation can be viewed in the NAVI GATION widget 7 28 5 Volume optional S03792 01 Condition Function KTM...

Page 97: ...ton until Navigation is marked Press the RIGHT button to confirm the selection Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select he...

Page 98: ...ed Press the UP or DOWN button until KTM MY RIDE is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Pairing is marked Press the RIGHT button to open the menu Press the...

Page 99: ...fo When pairing the combination instrument to a cellphone A message appears on the combination instrument indicating that this is now ready for pairing The pairing is completed successfully by confirm...

Page 100: ...bination instrument and has not been deleted previously while the Bluetooth function is active The device is automatically paired with the combination instrument If the device is not automatically pai...

Page 101: ...ning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals...

Page 102: ...strument display when the navigation function is active 7 28 8 Trip 1 S03798 01 Press the RIGHT button when the menu is closed Press the UP or DOWN button until Trips Data is marked Press the RIGHT bu...

Page 103: ...menu is closed Press the UP or DOWN button until Trips Data is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Trip 2 is marked Press the RIGHT button to open the men...

Page 104: ...10 General Info S03797 01 Press the RIGHT button when the menu is closed Press the UP or DOWN button until Trips Data is marked Press the RIGHT button to open the menu Press the UP or DOWN button unti...

Page 105: ...oes not eliminate the necessity to check the tires before going on a ride To avoid false alarms the tire pressure values are evaluated over a period of several minutes Check the tire pressure before e...

Page 106: ...at the front PRESS REAR indicates the tire pressure at the rear 7 28 12 Warnings S03802 01 Condition Message or warning is present Press the RIGHT button when the menu is closed Press the UP or DOWN...

Page 107: ...n to open the menu The next service due is shown in the Service menu 7 28 14 Extra Functions S03804 01 Press the RIGHT button when the menu is closed Press the UP or DOWN button until Trips Data is ma...

Page 108: ...nd motorcycle trac tion control settings that are coordinated with each other Guideline Do not open the throttle during the selection TRACK Optional setting available with homologated per formance and...

Page 109: ...ability the motorcycle traction control allows normal slip on the rear wheel 7 28 16 Track optional S03825 01 Condition The drive mode TRACK optional is activated Press the RIGHT button when the menu...

Page 110: ...K is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Throttle Response is marked Press the RIGHT button to open the menu Press the UP or DOWN button until the required...

Page 111: ...tton to open the menu Press the UP or DOWN button until Anti Wheelie Mode is marked Press the RIGHT button to open the menu Warning Danger of accidents When Anti Wheelie Mode is dis abled the motorcyc...

Page 112: ...ton to open the menu Press the UP or DOWN button until Launch Control is marked Press the RIGHT button to open the menu Warning Danger of accidents Launch control enables very pow erful acceleration w...

Page 113: ...ntrol and extra functions 7 28 21 Heated Grips optional S03806 01 Condition The Heated Grips menu activated Press the RIGHT button when the menu is closed Press the UP or DOWN button until Motorcycle...

Page 114: ...on when the menu is closed Press the UP or DOWN button until Motorcycle is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Heated Seat is marked Press the RIGHT button...

Page 115: ...IGHT button to open the menu Press the UP or DOWN button until MTC MSR is marked Press the RIGHT button to open the menu Press the UP or DOWN button until MTC MSROFF or ON is marked Press the ENTER bu...

Page 116: ...ess the UP or DOWN button until ABS is marked Press the RIGHT button to open the menu Press the UP or DOWN button to select the desired ABS mode Press the ENTER button to confirm the selection Info Wh...

Page 117: ...open the menu Press the UP or DOWN button until Quickshifter OFF or ON is marked Press the ENTER button to confirm the selection 7 28 26 Settings S03811 01 Condition The motorcycle is stationary Press...

Page 118: ...P or DOWN button until Custom Switch 1 or Cus tom Switch 2 is marked Press the RIGHT button to open the menu Press the UP or DOWN button to select the desired button and press the ENTER button to conf...

Page 119: ...N button until Bluetooth OFF or ON is marked Press the ENTER button to confirm the selection Info The Bluetooth function can only be used in conjunction with KTM MY RIDE optional When the Bluetooth fu...

Page 120: ...ess the UP or DOWN button until Headset Type is marked Press the RIGHT button to open the menu Press the UP or DOWN button until BT HEADSET or CORDED HEADSET is marked Press the ENTER button to confir...

Page 121: ...ss the UP or DOWN button until Display Theme is marked Press the RIGHT button to open the menu Press the UP or DOWN button until AUTOMATIC or NIGHT is marked Press the ENTER button to confirm the sele...

Page 122: ...the RIGHT button to open the menu Press the UP or DOWN button until Button Illumination is marked Press the RIGHT button to open the menu Press the UP or DOWN button until the desired menu item BRIGH...

Page 123: ...e RIGHT button to open the menu Press the UP or DOWN button to select the desired menu subitems Press the RIGHT button to open the menu Press the UP or DOWN button to adjust the value for RPM1 and RPM...

Page 124: ...y time running light is not a substitute for the low beam Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired d...

Page 125: ...N is marked Press the ENTER button to switch the daytime running light on or off 7 29 Setting the time and date Condition The motorcycle is stationary S03821 01 Press RIGHT button when the menu is clo...

Page 126: ...WN button until the current minute is set Press the ENTER button The time is stored S03822 01 Setting the date Press the UP or DOWN button until the date is marked Press the ENTER button The day next...

Page 127: ...icle is stationary Press the RIGHT button when the menu is closed Press the UP or DOWN button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Units i...

Page 128: ...N button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Units is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Di...

Page 129: ...N button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Units is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Te...

Page 130: ...OWN button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Units is marked Press the RIGHT button to open the menu Press UP or DOWNbutton until Press...

Page 131: ...OWN button until Settings is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Units is marked Press the RIGHT button to open the menu Press UP or DOWNbutton until Consu...

Page 132: ...e RIGHT button to open the menu Press the UP or DOWN button until Units is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Language is marked Press the RIGHT button to...

Page 133: ...IGHT button to open the menu Press the UP or DOWN button until Heated Grips is marked Press the RIGHT button to open the menu Press the UP or DOWN button until NOT AVAILABLE or AVAILABLE is marked Pre...

Page 134: ...utton to open the menu Press the UP or DOWN button until Heated Seat is marked Press the RIGHT button to open the menu Press the UP or DOWN button until Heated SeatNOT AVAILABLE or AVAILABLE is marked...

Page 135: ...widgets All widgets dependent on optional menus and func tions are only available if the corresponding option is installed in the vehicle 7 39 Large widget S03788 01 Press the UP button twice when the...

Page 136: ...he ENTER button to open the large widget The KTM MY RIDE widget displays various status information on the cellphone battery status cellphone reception and the Bluetooth connection to the headset Info...

Page 137: ...dget is displayed Press the ENTER button to open the large widget Info The NAVIGATION widget is only available if the naviga tion app is active and the TRACKmode is deactivated The large NAVIGATION wi...

Page 138: ...with different information types can be configured Use the LEFTor RIGHT button to change between the individual areas until the desired area is highlighted Press the UP or DOWN button to select the d...

Page 139: ...between the informa tion displays until the INFO widget is displayed Press the ENTER button to open the large widget Info The small INFO widget displays the fuel level indicator the coolant temperatu...

Page 140: ...en the large widget Press the LEFT or RIGHT button to select the heating level or the heated grip Press the UP or DOWN button to select the desired heating intensity Info The HEATING widget is only av...

Page 141: ...Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the ENTER button to open the large widget Press the UP button to increase the volume Press the...

Page 142: ...ailable if a cellphone and a headset are connected via Bluetooth with the motorcy cle With some cellphones the cellphone s audio player needs to be started before playback is possible For easier opera...

Page 143: ...lebar can be mounted in the most comfortable posi tion for the rider Info KTM recommends the front handlebar position when using the vehicle on a race track 8 2 Adjusting the handlebar position Warnin...

Page 144: ...s Remove screws 3 Take off handlebar supports 4 Move the handlebar supports into the desired position A or B Mount and tighten screws 3 Guideline Mount the left and right handlebar supports in the sam...

Page 145: ...ver to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar Turn the adjusting screw counterclockwise...

Page 146: ...turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the han dlebar Turn the adjusting screw counterclockwise to decrease the dis...

Page 147: ...to the desired posi tion Guideline Standard Step plate positioned to the front Info The step plate of the foot brake lever can be freely rotated through 360 The basic position of the foot brake lever...

Page 148: ...ching the boot the transmission will be subject to excessive load this can cause a malfunction of the quickshifter 400692 10 Sit on the vehicle in the riding position and determine distance A between...

Page 149: ...ver stub to the desired position Guideline Standard Step plate positioned to the front Info The shift lever stub can be freely rotated through 360 The shift lever stud is set at the factory and does n...

Page 150: ...position normal switching scheme or a sporty upper footrest position reverse switching scheme The footrest support position and switching scheme can only be changed together S04086 10 Remove screws 1...

Page 151: ...est bracket M8 25 Nm 18 4 lbf ft Loctite 243 Tighten screw 2 Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft S04088 10 Remove screw 3 of the shift linkage Remove screws 4 on the left footrest...

Page 152: ...he shift linkage is set at the factory It is not neces sary to adjust the shift linkage When the footrest support is returned to the standard position the shift linkage on the shift lever must be moun...

Page 153: ...ift power low long shift path Inner position Shift power high short shift path Info When the footrest support is returned to the standard position one of the lower positions on the shift shaft must be...

Page 154: ...ting the tilt of the combination instrument Info The tilt of the combination instrument can be continuously adjusted using clamping on the handlebar S03897 10 Remove screws 1 and take off the cover S0...

Page 155: ...of the combination instrument Guideline The combination instrument must also not touch any other components following completion of the work Tighten screw 3 Guideline Screw combination instrument clam...

Page 156: ...8 ERGONOMICS 154 S03897 10 Position the cover mount and tighten screws 1...

Page 157: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 158: ...emember that others may feel disturbed by excessive noise Make sure that the pre sales inspection work has been carried out by an authorized KTM workshop You will receive a delivery certificate when t...

Page 159: ...ter first 1 000 km 620 mi 10 250 rpm Avoid fully opening the throttle 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling characteristic The total we...

Page 160: ...load Ride more slowly if your motorcycle is loaded with cases or other luggage Maximum speed with luggage 130 km h 80 8 mph Warning Danger of accidents Overloading will destroy the baggage system Obse...

Page 161: ...hazard The hot exhaust system may burn luggage Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system If luggage is carried ensure it is fixed firmly as close a...

Page 162: ...fluid level p 242 Check the front brake linings p 241 Check the brake linings of the rear brake p 246 Check that the brake system is functioning properly Check the coolant level in the compensating t...

Page 163: ...ective exhaust extraction when starting or running the engine in an enclosed space Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is dis charg...

Page 164: ...tery volt age of the RACE ON key and by interfering radio waves If the battery voltage of the RACE ON key is too low one of the ignition keys must be placed in the area of the steering lock p 48 and m...

Page 165: ...ower position when the combination instrument function check has been completed When starting DO NOT open the throttle Press the emergency OFF switch electric starter button into the lower position fo...

Page 166: ...activated after the third starting off in order to protect the engine transmis sion and cooling system from overloading Launch control is also deactivated if all conditions for activation are no longe...

Page 167: ...H02000 01 Condition The drive mode TRACK optional is activated First gear is engaged The TC indicator lamp does not light up Coolant temperature 60 C 140 F Total riding distance covered 1 000 km 620 m...

Page 168: ...e there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a co...

Page 169: ...ces Do not change into a low gear at high engine speed Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all adjustments when the vehicle is at a sta...

Page 170: ...e tires reach operating tem perature Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alterna...

Page 171: ...e Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air fi...

Page 172: ...n autho rized KTM workshop All specifications regarding the switching direction refer to the standard switching scheme 402299 11 Shift into a higher gear when conditions allow incline road situation e...

Page 173: ...the engine stalls e g at a crossroads just pull clutch lever and press emergency OFF switch electric starter button into the lower position The transmission must not be shifted into neutral Switch off...

Page 174: ...ditions H01997 10 Condition The quickshifter optional is enabled If the quickshifter is enabled in the combination instru ment one can shift up in the engine speed range shown without pulling the clut...

Page 175: ...position 10 8 MSR optional 402423 01 The MSR is an optional auxiliary function of the engine control If the engine braking effect is too great the MSR prevents the rear wheel from locking or sliding a...

Page 176: ...ted Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag cont...

Page 177: ...t Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme riding situations for example with luggage lo...

Page 178: ...d speed Use the braking effect of the engine on long downhill stretches Change down one or two gears but do not over rev the engine In this way you have to brake far less and the brakes do not overhea...

Page 179: ...if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on...

Page 180: ...N button the emergency OFF switch is intended for emergencies only Park the motorcycle on a firm surface Swing side stand forward with your foot as far as it will go and lean the vehicle on it Move ha...

Page 181: ...nd explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401475 01 Switch off the engine Use tension belts...

Page 182: ...lled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consul...

Page 183: ...t This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized KTM workshop will be glad to help Note Environmental hazard Improper...

Page 184: ...off the engine Open fuel tank filler cap p 51 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 16 l 4 2 US gal Super unleaded ROZ 95 RON 95 PON 9...

Page 185: ...lways be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work every 24 months every 12 months every 30 000 km 18 600 mi every 15 000 km 9 300 mi after 1 00...

Page 186: ...hydraulic clutch p 230 Check the shock absorber and fork for leaks Perform service as needed and depending on how the vehicle is used Clean dust boots of the fork legs p 205 Check the steering head be...

Page 187: ...removed Check the coolant level in the compensating tank p 282 Change the air filter clean the air filter box Check the fuel pressure Check the headlight setting p 277 Check that the radiator fan is f...

Page 188: ...Check the fork bearing Check the wheel bearings Check the shock absorber linkage for play Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hose...

Page 189: ...SERVICE SCHEDULE 11 187 One time interval Periodic interval...

Page 190: ...on the underside of the front rider s seat These adjustments are guidelines and should always be the basis for a suspension setting If the guidelines are not adhered to the riding characteristics coul...

Page 191: ...ad turn counterclockwise to reduce the spring preload Adjusting the spring preload has no influence on the absorption setting of the rebound Basically however you should set the rebound damp ing highe...

Page 192: ...is located in left fork leg COMP white adjusting screw The rebound damping is located in right fork leg REB red adjusting screw Turn counterclockwise by the number of clicks corresponding to the fork...

Page 193: ...ill go Info Adjusting screw 1 is located at the upper end of the right fork leg The rebound damping is located in right fork leg REB red adjusting screw The compression damping is located in left fork...

Page 194: ...ing 12 5 Bleeding the fork legs Preparatory work Raise motorcycle with the work stand inserted p 202 S03908 13 Main work Release bleeder screws 1 Any excess pressure escapes from the interior of the f...

Page 195: ...high speed compression adjuster for example has an effect when riding over an asphalt edge the rear wheel suspension com presses quickly The low speed compression adjuster has an effect for example w...

Page 196: ...15 Minimum 5 12 8 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incorrectly Th...

Page 197: ...click Info Do not loosen fitting 2 Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Low speed compression damping Comfort 21 clicks Standard 12 clicks...

Page 198: ...rber is filled with highly compressed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help Info The high speed compression adjuster takes effect during fas...

Page 199: ...amping turn counterclock wise to reduce damping 12 10 Adjusting the rebound damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is d...

Page 200: ...rceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound damping Comfort 21 clicks Standard 15 clicks Sport 10 clicks Full payload 10 cl...

Page 201: ...vel surface E00695 01 Place the adapter into the rear lifting gear Rear wheel work stand for single sided swing arm 61329955000 Position the motorcycle upright place the lifting gear in the axle and r...

Page 202: ...he rear wheel stand and lean the vehicle on side stand 1 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on...

Page 203: ...ifting gear with the fork legs Front wheel work stand small 61129965000 Info Always raise the motorcycle at the rear first Lift the motorcycle at the front 13 4 Taking the motorcycle off the front lif...

Page 204: ...Secure the motorcycle against falling over Remove the front lifting gear 13 5 Raising the motorcycle with the work stand inserted Note Danger of damage The parked vehicle can roll away or fall over P...

Page 205: ...stic caps on both sides The plastic bushing of the work stand should engage in the opening of the swingarm pivot Select the right height and width of the work stand Work stand 62529055200 Raise the mo...

Page 206: ...SERVICE WORK ON THE CHASSIS 204 13 6 Removing the motorcycle from the work stand inserted Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surfa...

Page 207: ...d and rest it on the side stand Remove the work stand Work stand 62529055200 Insert the plastic caps on both sides 13 7 Cleaning the dust boots of the fork legs Preparatory work Lift the motorcycle wi...

Page 208: ...he oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs w...

Page 209: ...lifting gear p 199 13 8 Removing the passenger seat S03911 10 Insert the RACE ON key or the black ignition key into seat lock 1 and turn clockwise Lift passenger seat at the front and pull it out of t...

Page 210: ...recesses 1 of the passenger seat in guides 2 and lower the front seat while pushing it back Position the locking pin in the lock housing and push the pas senger seat down at the front The locking pin...

Page 211: ...13 10 Removing the front rider s seat Preparatory work Remove the passenger seat p 207 S03913 10 Main work Unlock the front rider s seat with loop 1 underneath the pas senger seat Raise the front ride...

Page 212: ...front rider s seat into guide 2 lower it at the rear and push it forward Position the locking pin in the lock housing and push the pas senger seat down at the front The locking pin engages with an au...

Page 213: ...SERVICE WORK ON THE CHASSIS 13 211 13 12 Removing left fuel tank spoiler S04082 10 Raise fuel tank cover 1 in area A and remove in the upward direction...

Page 214: ...13 SERVICE WORK ON THE CHASSIS 212 S04083 10 Remove screws 2 Raise the fuel tank spoiler in area B and remove it toward the front...

Page 215: ...SERVICE WORK ON THE CHASSIS 13 213 13 13 Installing the left fuel tank spoiler S04084 10 Position the fuel tank spoiler on holding lugs A B and C and slide from front to rear...

Page 216: ...13 SERVICE WORK ON THE CHASSIS 214 S04083 11 Press right fuel tank spoiler in the rubber bushing in area D Mount screws 1 Guideline Screw trim M5 3 5 Nm 2 58 lbf ft...

Page 217: ...SERVICE WORK ON THE CHASSIS 13 215 S04085 10 Position fuel tank cover 2 on the fuel tank cap and press it in from the rear to the front...

Page 218: ...lencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle S03915 10 Remove screws 1 and...

Page 219: ...rning Risk of injury Moving parts of the exhaust valve con stitute a risk of injury Do not touch the exhaust valve if the main silencer has been removed Make sure that nobody gets caught when the exha...

Page 220: ...ing parts of the exhaust valve con stitute a risk of injury Do not touch the exhaust valve if the main silencer has been removed Make sure that nobody gets caught when the exhaust valve is actuated Mo...

Page 221: ...clamp Mount and tighten screw 3 Guideline Screw exhaust clamp on main silencer M6 8 Nm 5 9 lbf ft Tighten screw 2 Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft Position the cover Tighten scr...

Page 222: ...p 220 13 17 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents O...

Page 223: ...vice life of the chain depends largely on its maintenance Regular cleaning increases the service life of the chain Preparatory work Lift the motorcycle with the rear lifting gear p 199 400725 01 Main...

Page 224: ...off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification...

Page 225: ...nsion does not meet the specification Adjust the chain tension p 224 H00380 11 Check protection caps 1 for damage and tightness If the protection caps are damaged or loose Replace the protection caps...

Page 226: ...break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension reg...

Page 227: ...ain tension matches the specified value Info Chain wear is not always even so you should repeat this measurement at different chain positions Tighten screw 1 Guideline Screw eccentric M16 70 Nm 51 6 l...

Page 228: ...10 Main work Check the chain rear sprocket and engine sprocket for wear If the chain rear sprocket or motor sprocket is worn Change the drivetrain kit Info The engine sprocket the rear sprocket and th...

Page 229: ...n wear measure ment 15 kg 33 lb Measure distance B of 18 chain rollers in the upper chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions...

Page 230: ...cket or engine sprocket For safety reasons the chain has no chain joint S04102 01 Check the chain sliding guard for wear If the chain sliding guard shows a lot of wear Change the chain sliding guard C...

Page 231: ...th or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten screw on the chain sliding piece Guid...

Page 232: ...lothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately a...

Page 233: ...he clutch facing discs Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and pain...

Page 234: ...luid level must be between MIN and MAX markings If the fluid level does not meet specifications Remove screw cap 1 with membrane 2 and the shim Correct the fluid level of the hydraulic clutch Brake fl...

Page 235: ...ar wheel to spin with the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake system which h...

Page 236: ...ing ability ABS has two operating modes the Road ABS mode and ABS mode Supermoto In the Road ABS mode the ABS controls both wheels In ABS mode Supermoto the ABS only controls the front wheel There is...

Page 237: ...rotating speeds of the front and rear wheels differ greatly under extreme riding con ditions for example when making wheelies or if the rear wheel spins This causes the ABS to switch off To reactivat...

Page 238: ...10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear will reduce the thickness of the brake disc at con tact surface 1 of the brake linings Brake discs we...

Page 239: ...If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Yo...

Page 240: ...king A Add front brake fluid p 238 14 4 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below...

Page 241: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 242: ...use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 241 S03922 10 Main work Move the brake reservoir mounted on the handlebar to a hori zontal position Remov...

Page 243: ...not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly S0...

Page 244: ...nd do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake...

Page 245: ...be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid...

Page 246: ...ces cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is si...

Page 247: ...cap 2 with the washer and membrane 3 Add brake fluid up to the MAX marking A Brake fluid DOT 4 DOT 5 1 p 336 Mount and tighten screw cap 2 with the shim and mem brane 3 Position the screw cap lock an...

Page 248: ...braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destro...

Page 249: ...ipers Press back the brake linings by slightly tilting the brake calipers laterally on the brake disc Pull the brake calipers carefully back from the brake discs and hang to the side Info Do not opera...

Page 250: ...dents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not damaged Hold the front wheel and remove the wheel spindle Take the front wheel...

Page 251: ...lean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 340 S03929 10 Insert wide spacer 2 on the left in the direction of travel Info Arrow B indicates the directi...

Page 252: ...ee of oil and grease Clean the brake discs with brake cleaner when nec essary Clean screw 3 and wheel spindle 4 Grease wheel spindle 4 lightly Long life grease p 340 Jack up the front wheel into the f...

Page 253: ...ings are in contact with the brake disc and there is a pressure point Secure the hand brake lever in the activated position The brake calipers straighten Tighten screws 5 on both brake calipers Guide...

Page 254: ...The fork legs straighten Tighten screws 6 Guideline Screw axle clamp M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Lift the motorcycle with the rear lifting gear p 199 Remove main...

Page 255: ...3 and remove it with washer 4 Take off the rear wheel 15 4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake disc...

Page 256: ...lean and grease the threads of the wheel axle and axle nut Long life grease p 340 Slide the rear wheel onto the axle Driving pins 1 engage in drilled holes A of the rim S03932 11 Mount washer 2 and nu...

Page 257: ...heel axle Finishing work Remove the rear of the motorcycle from the lifting gear p 199 Install the main silencer p 218 15 5 Checking the tire condition Warning Danger of accidents If a tire bursts whi...

Page 258: ...f accidents Non approved or non recommended tires and wheels impact the handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents Ne...

Page 259: ...ad depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 01 Check tire age Info The tire date of manufacture is usually contained in the tire label and is...

Page 260: ...t and maximum tire service life 400695 01 Remove the protection cap Check the tire pressure when the tires are cold Tire pressure when solo front with cold tires 2 5 bar 36 psi rear with cold tires 2...

Page 261: ...f the tire repair spray After repairing a tire with tire repair spray ride slowly and carefully Ride no further than to the nearest workshop and have the tire changed Tire repair spray should only be...

Page 262: ...ng is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulation...

Page 263: ...ildren Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well v...

Page 264: ...n work Remove control unit 1 and hang to the side Disconnect negative cable 2 from the 12 V battery Remove positive terminal cover 3 and disconnect the posi tive cable from the 12 V battery S03935 10...

Page 265: ...away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for...

Page 266: ...M5 5 Nm 3 7 lbf ft Join connector 3 S03937 10 Position the positive cable and mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft Mount positive terminal cover 4 Positi...

Page 267: ...r open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes w...

Page 268: ...exceeded electrolyte escapes through the safety valves This reduces the capacity of the 12 V battery If the 12 V battery is depleted from starting the vehicle repeatedly the battery must be charged i...

Page 269: ...12 V battery Switch on the battery charger Battery charger 58429074000 You can also use the battery charger to test the open circuit voltage and starting ability of the 12 V battery and to test the al...

Page 270: ...regularly when the motorcy cle is not being used 3 months S03938 10 Mount positive terminal cover 3 Position negative cable 2 and mount and tighten the screw Guideline Screw battery termi nal M6 4 5...

Page 271: ...e key bit of the RACE ON key Push lower half of the RACE ON key in the direction of the arrow and take off S01739 10 Remove battery cover 1 Remove RACE ON key battery 2 Insert new the RACE ON key batt...

Page 272: ...e in the direction of the arrow 16 6 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fus...

Page 273: ...y main fuse 2 Info A faulty fuse has a burned out fuse wire A A spare fuse 3 is located in the starter relay The main fuse protects all power consumers of the vehicle Insert a new main fuse Fuse 58011...

Page 274: ...208 Set time and date 16 7 Changing the fuses in the fuse box Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair...

Page 275: ...ELECTRICAL SYSTEM 16 273 S03941 10 Main work Open fuse box cover 1 S03942 10 Check the fuses Info A faulty fuse has a burned out fuse wire A Remove the faulty fuse...

Page 276: ...ent positive for headlight Fuse 5 10 A control unit Fuse 6 25 A ABS return pump Fuse 7 15 A ABS hydraulic unit Fuse 8 10 A ACC2 USB socket Fuse 9 not assigned Fuse 10 not assigned Fuse res 10 A spare...

Page 277: ...inishing work Mount the front rider s seat p 210 Mount the passenger seat p 208 16 8 Changing the turn signal bulb Note Damage to reflector Grease on the reflector reduces the light intensity Grease o...

Page 278: ...o Do not touch the reflector with your fingers and keep it free from grease Push the new bulb gently into the socket and turn it clockwise all the way in Turn signal RY10W socket BAU15s p 323 Check th...

Page 279: ...he vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with luggage and passen ger if applicab...

Page 280: ...nge turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range Screw 1 also secures the headlight Ensure the screw is always screwed in far e...

Page 281: ...ocket cover 1 Connect a suitable USB cable to the USB socket 2 Connect the USB cable to the device Route the cable on the handlebar and secure with the cable ties Guideline Use the shortest possible U...

Page 282: ...ecting the USB cable S03944 10 Disconnect USB cable from the device Disconnect USB cable from the USB socket 1 Close USB socket cover 2 16 13 Diagnostics connector H01949 01 Diagnostics connector 1 is...

Page 283: ...Installation location Front power supplies ACC1 1 and ACC2 2 are located behind the fuel tank spoiler on the left between the triple clamps 16 15 ACC1 and ACC2 rear S03954 10 Installation location Pow...

Page 284: ...of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach o...

Page 285: ...el must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks Info Do not start up the motorcycle Add the coolant bleed the cooling system If the co...

Page 286: ...of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to...

Page 287: ...COOLING SYSTEM 17 285 S03956 10 Main work Remove cover 1 of the compensating tank Add coolant to the MAX marking Coolant p 336 Mount cover 1 of the compensating tank...

Page 288: ...tion can be used SPORT Homologated performance with very direct response the motorcycle traction control allows greater slip on the rear wheel STREET Homologated performance with balanced response the...

Page 289: ...during strong acceleration and on surfaces with low grip resulting in a risk of falling After the ignition is switched on motorcycle traction con trol is enabled again The motorcycle traction control...

Page 290: ...ting 18 4 Slip adjustment optional 402790 01 The slip adjustment is an optional motorcycle traction control function The slip adjustment allows the motorcycle traction control to be tuned through nine...

Page 291: ...ACK Extremely direct response SPORT Very direct response STREET Balanced response The characteristic map of the throttle response can be adjusted in the Throttle Response menu The Throttle Response ca...

Page 292: ...a horizontal surface S03957 10 Main work Check the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level sh...

Page 293: ...of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewar...

Page 294: ...the side stand Place an appropriate container under the engine In order to prevent oil from running over the exhaust system use a mouldable funnel if necessary Remove oil drain plugs 1 with the magne...

Page 295: ...l filter housing Lock ring plier 51012011000 Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces S03961 10 Insert new oil filter 4 Info Only insert the oil fil...

Page 296: ...9 SERVICE WORK ON THE ENGINE 294 S03959 11 Mount and tighten screws 2 Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs...

Page 297: ...M20x1 5 20 Nm 14 8 lbf ft S03962 10 Have the entire filling quantity available Engine oil Ambient temperature 0 C 32 F 3 50 l 3 7 qt Engine oil SAE 10W 50 p 337 Engine oil Ambient temperature 0 C 32 F...

Page 298: ...C 32 F Engine oil SAE 5W 40 p 338 Mount filler plug 5 with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure the...

Page 299: ...oil SAE 10W 50 p 337 Engine oil 2nd par tial quantity approx Ambient temperature 0 C 32 F Engine oil SAE 5W 40 p 338 Mount the filler plug with the O ring Danger Danger of poisoning Exhaust gases are...

Page 300: ...poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is too high Condition The engine is at operating temperature Preparatory work Stand th...

Page 301: ...timal engine oil performance it is not advisable to mix different engine oils KTM recommends changing the engine oil Mount the filler plug with the O ring Danger Danger of poisoning Exhaust gases are...

Page 302: ...19 SERVICE WORK ON THE ENGINE 300 Finishing work Check the engine oil level p 290...

Page 303: ...ter jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23...

Page 304: ...ft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle has been used on salted roads use cold water for cleaning after riding Warm water enh...

Page 305: ...pivot points Clean the chain p 220 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 341 Treat the painted...

Page 306: ...take precau tions against aggressive road salt If the vehicle has been used on salted roads use cold water for cleaning after riding Warm water enhances the corrosive effects of salt 401060 01 Clean t...

Page 307: ...fork and all other bare or zinc plated parts except the brake discs with a wax based corrosion inhibitor Info Corrosion inhibitor must not come into contact with the brake discs This would severely l...

Page 308: ...s allows you to avoid long waiting periods when the next season starts 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 340 Refu...

Page 309: ...t the motorcycle with the front lifting gear p 200 Cover the motorcycle with a tarp or cover that is permeable to air Info Do not use non porous materials since they prevent humidity from escaping thu...

Page 310: ...e off the front lifting gear p 201 Remove the rear of the motorcycle from the lifting gear p 199 Install the 12 V battery p 263 Info If the 12 V battery was removed the time and date must be set Perfo...

Page 311: ...seconds after the RACE ON button is actuated Info Blink codes referring to KTM RACE ON are only displayed once and not repeated Faults Possible cause Action No response if the RACE ON button is press...

Page 312: ...269 Use black ignition key RACE ON indicator lamp flashes three times 12 V battery discharged Charge the 12 V battery p 265 Check the open circuit current RACE ON indicator lamp flashes four times St...

Page 313: ...ng system Read out the fault memory using the KTM diagnostics tool The engine turns although a gear is engaged Faulty safety starting system Read out the fault memory using the KTM diagnostics tool Th...

Page 314: ...agnostics tool High oil consumption The engine oil level is too high Check the engine oil level p 290 The engine oil is too thin low viscosity Change the engine oil and the oil filter clean the oil sc...

Page 315: ...nder chain driven Valve valve plate diameter Intake 42 mm 1 65 in Exhaust 34 mm 1 34 in Valve clearance Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 011...

Page 316: ...gear 20 27 5th gear 24 27 6th gear 27 26 Mixture preparation Electronic fuel injection Ignition system Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V...

Page 317: ...ngine screws M5 6 Nm 4 4 lbf ft Screw bearing retainer M5 5 Nm 3 7 lbf ft Loctite 243 Screw bearing shells retaining bracket M5 6 Nm 4 4 lbf ft Loctite 243 Screw crankshaft speed sensor M5 6 Nm 4 4 lb...

Page 318: ...gine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw locking lever M6 10 Nm 7 4 lbf ft Loctite 243 Screw oil pump cover M6 10 Nm 7 4...

Page 319: ...bf ft Loctite 243 Crankshaft locking bolt M8 12 Nm 8 9 lbf ft Screw camshaft bearing support M8 10 9 Step 1 10 Nm 7 4 lbf ft Step 2 18 Nm 13 3 lbf ft Screw camshaft bearing support M8 10 9 Step 1 8 5...

Page 320: ...crew plug cam lever axis M10x1 12 Nm 8 9 lbf ft Screw plug clutch lubrication M10x1 8 Nm 5 9 lbf ft Screw plug spreading transmis sion lock M10x1 12 Nm 8 9 lbf ft Screw conrod bearing M10x1 Step 1 25...

Page 321: ...5 12 Nm 8 9 lbf ft Rotor screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nu...

Page 322: ...3 50 l 3 7 qt Engine oil SAE 10W 50 p 337 Engine oil Ambient temperature 0 C 32 F Engine oil SAE 5W 40 p 338 23 3 2 Coolant Coolant 3 20 l 3 38 qt Coolant p 336 23 3 3 Fuel Total fuel tank capacity ap...

Page 323: ...25 mm 4 92 in rear 140 mm 5 51 in Brake system front Double disc brake with radially mounted four piston brake calipers floating brake discs rear Single disc brake with dual piston brake caliper fixed...

Page 324: ...160 mm 6 3 in Weight without fuel approx 192 kg 423 lb Maximum permissible front axle load 165 kg 364 lb Maximum permissible rear axle load 260 kg 573 lb Maximum permissible overall weight 425 kg 937...

Page 325: ...t LED License plate lamp LED 23 6 Tires Front tire Rear tire 120 70 ZR 17 M C 58W TL Bridgestone Battlax Hypersport S22 F 200 55 ZR 17 M C 75W TL Bridgestone Battlax Hypersport S22 R The tires specifi...

Page 326: ...g Comfort 21 clicks Standard 15 clicks Sport 7 clicks Full payload 7 clicks Spring length with preload spacer s 303 mm 11 93 in Spring rate Soft 8 5 N mm 48 5 lb in Medium standard 9 N mm 51 lb in Har...

Page 327: ...5746 Low speed compression damping Comfort 21 clicks Standard 12 clicks Sport 7 clicks Full payload 7 clicks High speed compression damping Comfort 1 5 turns Standard 1 5 turns Sport 1 turn Full paylo...

Page 328: ...9 lb 95 N mm 542 lb in Spring length 195 mm 7 68 in Gas pressure 10 bar 145 psi Static sag 20 mm 0 79 in Riding sag 45 mm 1 77 in Fitted length 356 mm 14 02 in Shock absorber fluid p 338 SAE 2 5 23 9...

Page 329: ...5 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw for throttle grip M5 3 5 Nm 2 58 lbf ft screw absorbing element combi nation instrument M5 2 Nm 1...

Page 330: ...Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw ABS module fastening M6 8 Nm 5 9 lbf ft Screw angle sensor cover M6 6 Nm 4 4 lbf ft Loctite 243 Screw ball joint of push rod on foot brake cylinder M...

Page 331: ...r wheel speed sensor M6 4 Nm 3 lbf ft Screw shift lever stub M6 10 Nm 7 4 lbf ft Screw shift rod M6 5 Nm 3 7 lbf ft Loctite 243 Screw shift shaft deflector on shift shaft M6 18 Nm 13 3 lbf ft Loctite...

Page 332: ...f ft Loctite 243 Screw front brake disc M8 28 Nm 20 7 lbf ft Loctite 2701 Screw front rider footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw ignition...

Page 333: ...M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 18 Nm 13 3 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw engine bearer M10 45 Nm 3...

Page 334: ...M14x1 5 80 Nm 59 lbf ft Loctite 243 Screw eccentric M16 70 Nm 51 6 lbf ft Nut fork pivot M19x1 5 130 Nm 95 9 lbf ft Thread greased Screw steering head top M20x1 5 12 Nm 8 9 lbf ft Nut seat lock M22x1...

Page 335: ...ON system Active Key FCC ID VFZKLGKZADI01 IC 22239 KLGKZADI01 KTM RACE ON system Main Unit FCC ID VFZKLGMZADI01 IC 22239 KLGMZADI01 Tyre Pressure Monitoring System Receiver MC34MA4 FCC ID MRXMC34MA4 I...

Page 336: ...ar to other antennas or transmitters or operated in conjunction with other antennas or transmitters Note on digital devices of Class B according to the FCC regulations This device has been tested and...

Page 337: ...and radio receiver Connect the device and the radio receiver to separate electric circuits Consult your dealer or a radio TV technician CAN ICES 3 B NMB 3 B This digital device of Class B fulfills th...

Page 338: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 339: ...for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA2 p 342 SAE p 3...

Page 340: ...and that possess the corresponding properties Fully synthetic engine oil Recommended supplier MOTOREX Power Synt 4T Fork oil SAE 4 48601166S1 Standard classification SAE p 342 SAE 4 Guideline Use only...

Page 341: ...ies Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel wi...

Page 342: ...Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect fini...

Page 343: ...er MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTO...

Page 344: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 345: ...e vents rear wheel locking with excessive engine braking effect by lightly opening the throttle valve KTM RACE ON System that releases the ignition steering lock and fuel tank filler cap via a remote...

Page 346: ...ter Engine electronics function for shifting up and down without clutch actuation TPMS Tire pressure monitoring system A safety system that monitors the tire pressure with the assistance of sensors in...

Page 347: ...LIST OF ABBREVIATIONS 29 345 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 348: ...ing to Race on system alarm system The general warning lamp lights up yellow A note warning note on operating safety has been detected This is also shown in the display The ABS warning lamp lights up...

Page 349: ...icator lamp flashes green with a steady rhythmic flash The left turn signal is switched on The high beam indicator lamp lights up blue The high beam is switched on The cruise control system indicator...

Page 350: ...ystem 233 Applying the brakes 174 Auxiliary substances 26 B Brake discs checking 236 Brake fluid front brake adding 238 of rear brake adding 243 Brake fluid level front brake checking 237 rear brake c...

Page 351: ...ation 120 C1 and C2 buttons 116 Consumption 129 coolant temperature indicator 85 cruise control indicator 81 day night mode 63 Daytime Runn Light 122 display 70 Display Theme 119 Distance 126 engine s...

Page 352: ...4 Service 105 Settings 115 shift warning light 80 slip adjustment 288 small widget 76 133 speed 82 telephony 99 Temperature 127 Throttle Response 108 289 time 87 TPMS 103 Track 107 TRACK Display optio...

Page 353: ...trol 173 Environment 24 F Figures 27 Foot brake lever 57 setting the step plate 145 Footrests adjusting 148 Fork 188 compression damping adjusting 189 rebound adjusting 191 spring preload adjusting 18...

Page 354: ...orn button 41 I Ice warning 65 Immobilizer 49 Implied warranty 26 Indicator lamps 66 Intended use 12 K Key number 33 L Labels overview 14 Launch Control 164 Light switch 38 Luggage 157 M Main fuse cha...

Page 355: ...or use advice on preparing for first use 155 after storage 308 checks and maintenance measures when preparing for use 160 Protective clothing 23 Q Quickshifter 166 R RACE ON button 47 RACE ON key 50 R...

Page 356: ...tton 46 Starting 161 Steering damper article number 35 Steering lock 48 Stopping 176 Storage 306 Supporting strap 55 Suspension setting 188 198 T Technical data capacities 320 chassis 321 chassis tigh...

Page 357: ...USB cable connecting 279 disconnecting 280 Use definition 12 V Vehicle loading 157 Vehicle identification number 32 View of vehicle front left 28 rear right 30 W Winter operation checks and maintenanc...

Page 358: ...3214111en 3214111en 01 2020 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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