KTM F9903U4 Page 16 Owner'S Manual Download

Page: 16 / 192

5 SERIAL NUMBERS

5.5

Shock absorber article number

402339-10

The shock absorber article number

is stamped on the top of

the shock absorber.

5.6

Steering damper article number

H02023-10

Steering damper article number

is embossed on the underside

of the steering damper.

Summary of Contents for F9903U4

Page 1: ...OWNER S MANUAL 2021 1290 SUPER ADVENTURE S Art no 3214295en...

Page 2: ......

Page 3: ...ithout prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM accepts no liability for delivery op...

Page 4: ...22 6 14 C1 and C2 switch 22 6 15 RACE ON button 23 6 16 Start button emergency OFF switch 23 6 17 Steering lock antenna 23 6 18 Immobilizer 24 6 19 RACE ON key 24 6 20 Anti relay attack ARA 24 6 21 So...

Page 5: ...54 Units Pressure 67 7 27 55 Settings Heating 67 7 27 56 Settings Heating Grips 67 7 27 57 Settings Heating Rider Seat 68 7 27 58 Settings Heating Pillion Seat 68 7 27 59 Extra Functions 68 7 27 60 S...

Page 6: ...Installing oil plug cover 116 13 34 Removing front fender 117 13 35 Installing front fender 117 13 36 Cleaning the dust boots of the fork legs 117 14 BRAKE SYSTEM 119 14 1 Anti lock braking system AB...

Page 7: ...3 5 Electrical system 169 23 6 Tires 169 23 7 Fork 169 23 8 Shock absorber 170 23 9 Chassis tightening torques 170 24 DECLARATIONS OF CONFORMITY 174 24 1 Declarations of conformity 174 24 2 Country sp...

Page 8: ...ned experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a t...

Page 9: ...nd all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached...

Page 10: ...A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you ar...

Page 11: ...your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environmental...

Page 12: ...Website http www ktm com 3 4 Service A prerequisite for perfect operation and the prevention of premature wear is that the service care and tuning work on the engine and chassis are properly carried...

Page 13: ...electrical accessories p 25 2 Clutch lever p 15 3 Passenger seat unlocking p 29 4 Grab handles p 29 5 Luggage rack plate p 29 6 Passenger foot pegs p 30 7 Center stand p 31 8 Rider footrests p 74 9 Si...

Page 14: ...296 10 1 Fuel tank filler cap 2 Combination switch left side p 15 3 Storage compartment 4 Combination switch right p 22 5 Throttle grip p 15 6 Handbrake lever p 15 7 Cooling system compensating tank 8...

Page 15: ...head The vehicle identification number is also shown on the type label 5 2 Type label 402293 10 Type label 1 is affixed to the top left of the frame behind the steering head 5 3 Engine number 402296 1...

Page 16: ...r article number 402339 10 The shock absorber article number 1 is stamped on the top of the shock absorber 5 6 Steering damper article number H02023 10 Steering damper article number 1 is embossed on...

Page 17: ...ont brake and rear brake at the same time Info When the ABS modeOffroad is switched on only the front brake is applied 6 3 Throttle grip E02215 10 The throttle grip 1 is fitted on the right side of th...

Page 18: ...e CC Only Cruise control buttons 1 2 and 3 are located on the left side of the combination switch Possible states Cruise control button is pressed briefly The cruise control function is switched on or...

Page 19: ...tton briefly If there is a sharp incline and the engine braking effect is not sufficient to maintain the set cruise speed the system brakes actively If the set target speed is significantly below the...

Page 20: ...n the dash RES button is pressed briefly The last saved speed is reapplied Every subsequent brief pressing increases the target speed by 1 km h or 1 mph RES button is pressed and held The target speed...

Page 21: ...ontrol function ACC the throttle can be turned back to the basic position The selected speed is maintained vehicles ahead are detected and the set distance from the vehi cle ahead is maintained The mo...

Page 22: ...ed below 1 500 rpm First gear engaged or transmission in neutral position Ride Mode OFFROAD or RALLY activated Motorcycle traction control MTC is switched off ABS mode Offroad is activated The adaptiv...

Page 23: ...cally to the central position after use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns automatically to the central position after use Info An automatic tu...

Page 24: ...indicate emergency situa tions Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off Only keep the ha...

Page 25: ...this position the ignition circuit is inter rupted a running engine stops and a non running engine cannot be started A message appears on the display Start button emergency OFF switch on middle posi...

Page 26: ...ns in which the RACE ON key is not available Like the RACE ON key the RACE ON chip can be used to start the vehicle by holding the chip directly to the vehicle antenna p 23 Info The ignition keys cont...

Page 27: ...can be used for example before the RACE ON key is stored in the rider s motorcycle clothing If no vehicle start occurs within this period the RACE ON key s anti relay attack mode is reactivated Regard...

Page 28: ...refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In...

Page 29: ...h it down The fuel tank filler cap locks audibly in place 6 25 Fuel petcocks E02325 01 A fuel petcock 1 is located on each side of the fuel tank The lower fuel tank fairing must be removed to reach th...

Page 30: ...Push the 1 lock forwards Open storage compartment Info A USB socket 2 p 26 is located in the storage compartment for supplying power to external devices 6 27 Closing storage compartment E02227 10 Clo...

Page 31: ...cy release E02229 10 The passenger seat emergency release 1 is located on the right side of the vehicle below the 2 cover The emergency passenger seat release is used if the seat release tip switch do...

Page 32: ...ot pegs folded down For operation with a pas senger 6 33 Shift lever 402299 10 The shift lever 1 is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idl...

Page 33: ...d with the safety starting system See the instructions in the section on Stopping parking Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting syste...

Page 34: ...eriods e g at a traffic light or in direct sunlight Do not touch the combination instrument with bare hands in the situations referred to Where appropriate protective clothing If you have been burned...

Page 35: ...ocess and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4 mph or more has been reached 7 3 Day night mode E02047 01 Day mode is shown...

Page 36: ...is highlighted in yellow The ice warning appears on the display when the ambient tem perature drops below the specified value Temperature 4 C 39 F The ice warning goes out on the display when the ambi...

Page 37: ...ys lights up as long as the engine is not running If the engine is run ning and the oil pressure warning lamp lights up stop immediately taking care not to endanger yourself or other road users in the...

Page 38: ...ted The cruise control indicator light lights up green The cruise control function is switched on in CC Only mode and cruise control is activated The ACC cruise control indicator light lights up yello...

Page 39: ...rpm gauge display 2 Unit for the engine speed display 3 Gear indicator 4 Coolant temperature indicator p 41 5 Fuel level display p 42 6 Ride Mode display p 41 7 Fuel range display 8 Seat heating optio...

Page 40: ...vel display 2 Engine speed display 2 Shift light The shift light is integrated in the rpm gauge display 3 Coolant temperature indicator 4 Speedometer 5 Unit of speed 6 Throttle Response optional p 152...

Page 41: ...r RPM1 and RPM2 can only be adjusted after this At RPM1 the engine speed display flashes red and at RPM2 the entire display flashes red Info In sixth gear the shift light is deactivated when the engin...

Page 42: ...cle ahead The time interval to the vehicle ahead can be set in the ACC Distance menu The activated ACC mode is symbolized by a letter to the left of the time interval display S stands for ACC mode Spo...

Page 43: ...18 Coolant temperature indicator E02055 15 The coolant temperature is shown in area 1 of the display Info If the coolant temperature indicator shows HOT the indica tor also starts to flash Possible s...

Page 44: ...n be configured in the Heating menu 7 22 Seat heating optional E02055 19 The status of the seat heating is shown in the 1 area of the dis play The seat heating can be configured in the Heating menu In...

Page 45: ...switched on the fuel level display is next updated after 2 minutes If the dash does not receive a signal from the fuel level sensor all fuel level display bars will flash 7 24 Favourites display E020...

Page 46: ...the cellphone settings the contact is shown by name You cannot navigate in the menu during an active phone conversation 7 27 Menu S03759 11 Info Press the SET button 1 in the start screen to open the...

Page 47: ...ayed in the New Pairing submenu Press the SET button to start the pairing Info The cellphone must be visible via Bluetooth for the vehicle to find the cellphone A message appears on the dash indicatin...

Page 48: ...UP or DOWN button until Delete Pairing is marked The paired device can be deleted by pressing the SET button Not every headset is suitable for pairing with the vehi cle Move the previously paired devi...

Page 49: ...ton until Navigation is marked Press the SET or the RIGHT button to open the menu The volume of the voice navigation can be configured in Naviga tion Info The Audio function can be used with the navig...

Page 50: ...r of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the...

Page 51: ...Bike Info E02074 01 Press the SET button when the menu is closed Press the UP button or DOWN button until Info is marked Press the SET button to open the menu Press the UP button or DOWN button until...

Page 52: ...ion based on Distance Speed1 indicates the average speed based on Distance and Trip Time Trip Time displays the trip time on the basis of Distance and runs as soon as the dash receives a speed signal...

Page 53: ...ional are available Info The Suspension ModeAuto optional automatically adjusts the damping of the fork and shock absorbers to the riding style of the rider The Suspension ModeAdvanced optional can be...

Page 54: ...8 Fork E02081 01 Condition Model with Suspension Pro The Suspension ModeAdvanced optional is activated Press the SET button or RIGHT button when the menu is closed Press the UP button or DOWN button u...

Page 55: ...Press the UP button or DOWN button until Motorcycle is marked Press the SET or the RIGHT button to open the menu Warning Danger of accidents An incorrectly selected riding mode makes control of the ve...

Page 56: ...utton or DOWN button until Motorcycle is marked Press the SET or the RIGHT button to open the menu Press the UP button or DOWN button until MTC is marked Press the RIGHT or LEFT button to switch the M...

Page 57: ...menu Warning Danger of accidents An incorrectly selected ABS mode makes control of the vehicle considerably more diffi cult The ABS modes are each only suitable for certain conditions Always select a...

Page 58: ...EFT Throttle Responsebutton to select Mode STREET Balanced response SPORT Very direct response RALLY Extremely direct response OFFROAD Gentle response Info Do not open the throttle when setting the th...

Page 59: ...r menu can be used to adjust the Slip Adjuster Info The spin adjuster is only available in RALLY ride mode optional The spin adjuster is only available when motorcycle traction control is activated 7...

Page 60: ...lected cruise speed will be exceeded if the engine braking effect and the ACC brake power are not sufficient on an incline ACC detects vehicles ahead less well when the vehi cle is at a sharp incline...

Page 61: ...RALLY optional ACC Comfort and ACC Sport are not available In order to use the speed control function in the Ride ModeOFFROAD and RALLY the CC Only mode must be activated 7 27 29 ACC Distance E02128...

Page 62: ...veral functions can be enabled or disabled 7 27 31 Custom Switch E02090 01 Condition The motorcycle is stationary Press the SET button or RIGHT button when the menu is closed Press the UP button or DO...

Page 63: ...T button or RIGHT button when the menu is closed Press the UP button or DOWN button until Settings is marked Press the SET or the RIGHT button to open the menu Press the UP button or DOWN button until...

Page 64: ...fault mode A second wheel set can be programmed via the KTM diag nostics tool Your authorized KTM workshop will be glad to help 7 27 36 Anti Relay Attack E02099 01 Condition The motorcycle is stationa...

Page 65: ...fo After the ignition is switched back on the daytime run ning light is reactivated 7 27 40 Bluetooth E02096 01 Condition The motorcycle is stationary Press the SET button or RIGHT button when the men...

Page 66: ...ed for the shift light can be set in Shift Light 7 27 44 Shift Light State E02103 01 Condition The motorcycle is stationary Press the SET button or RIGHT button when the menu is closed Press the UP bu...

Page 67: ...If the engine speed does not reach the set value RPM2 the entire display flashes red 7 27 47 Clock Date E02113 01 Condition The motorcycle is stationary Press the SET button or RIGHT button when the m...

Page 68: ...the menu Units allows settings to be made for units or various values 7 27 51 Units Distance E02107 01 Condition The motorcycle is stationary Press the SET button or RIGHT button when the menu is clos...

Page 69: ...on or DOWN button until Pressure is marked Press the RIGHT or LEFT button to set the pressure unit 7 27 55 Settings Heating E02123 01 Condition The motorcycle is stationary Press the SET button or RIG...

Page 70: ...is closed Press the UP button or DOWN button until Settings is marked Press the SET or the RIGHT button to open the menu Press the UP button or DOWN button until Heating is marked Press the SET butto...

Page 71: ...s the RIGHT or LEFT button until the current hour is set Press the UP or DOWN button until Minutes is marked Press the RIGHT or LEFT button until the current minute is set Press the BACK button to exi...

Page 72: ...e RIGHT button to open the menu Press the UP button or DOWN button until Grips is marked Press the RIGHT or LEFT button to select the heating level or switch the heated grips on or off 7 27 63 Heating...

Page 73: ...front rider s seat is correctly mounted Finishing work Mount the passenger seat p 97 8 2 Handlebar position 401666 11 The holes on the handlebar support are placed at a distance of A from the center...

Page 74: ...tighten screws 2 Guideline Screw handle bar mount M10x35 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly E02242 10 Position the handlebar Info Make sure the ca...

Page 75: ...lever to your hand size by turning adjusting wheel 1 Info Push the clutch lever forward and turn the adjusting wheel Do not make any adjustments while riding 8 6 Adjusting the basic position of the h...

Page 76: ...Info The operations on the footrest brackets are the same for the left and right sides E02280 10 Remove screw 1 The foot brake lever swings up to the stop E02281 10 Remove lock ring 2 with washer 3 C...

Page 77: ...t washer 3 and lock ring 2 E02280 10 Position the rear brake lever Mount and tighten screw 1 Guideline Screw ball joint of push rod on foot brake cylin der M6 10 Nm 7 4 lbf ft Loctite 243 8 9 Checking...

Page 78: ...76 8 10 Adjusting the basic position of the shift lever 402299 12 Remove screw 1 with the washers and take off shift lever 2 402300 10 Clean gear teeth A of the shift lever and shift shaft Mount the s...

Page 79: ...e basic position of the foot brake lever M00828 10 Detach spring 1 Loosen nut 2 Remove screw 3 To adjust the basic position of the foot brake lever to individ ual requirements turn ball joint 4 accord...

Page 80: ...8 ERGONOMICS 78 8 13 Adjusting the tilt of the combination instrument E02398 10 To move the dash to the desired position press the dash upward or downward on the lower edge...

Page 81: ...y use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tire...

Page 82: ...t and secure cases and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Carrying luggage alters handling characteristics at high speed Adapt your speed to your pa...

Page 83: ...s carried ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed maximum permissible weight and...

Page 84: ...rated smoothly Check that the electrical system is functioning properly Check that luggage is properly secured Check the setting of the rear mirror Check the fuel level 10 2 Starting Danger Danger of...

Page 85: ...on ignition to do this briefly press the RACE ON but ton maximum of 1 second The steering is unlocked The function check of the combination instrument is run The ABS warning lamp goes out when starti...

Page 86: ...y for each shift 10 5 Starting with HHC optional 402422 01 The HHC is an optional auxiliary function of the brake system The HHC prevents accidental rolling back of the motorcycle on hills The HHC rec...

Page 87: ...ngers in your country Warning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as e...

Page 88: ...n the permitted speed range shown Info If you hear unusual noises while riding stop immediately switch off the engine and contact an autho rized KTM workshop 402299 11 Shift into a higher gear when co...

Page 89: ...e shown without pulling the clutch lever Info The minimum engine speed before shifting up in revolutions per minute is shown in the figure Pull the shift lever to the stop quickly without changing the...

Page 90: ...pairs the brake system Brake carefully several times to remove salt from the brake linings and the brake discs Warning Danger of accidents ABS may increase the stopping distance in certain situations...

Page 91: ...are close to the vehi cle Protect the vehicle against access by unauthorized persons Lock the steering if you leave the vehicle unattended Warning Danger of burns Some vehicle components become very...

Page 92: ...does not engage move the handlebar slightly 10 10 Transporting Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot ve...

Page 93: ...at meets the specified standards Your authorized KTM workshop will be glad to help Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the gro...

Page 94: ...inings p 123 Check the rear brake linings p 125 Check the brake discs p 120 Check the brake lines for damage and tightness Change the front brake fluid Change the rear brake fluid Change the hydraulic...

Page 95: ...ths every 30 000 km 18 600 mi every 15 000 km 9 300 mi after 1 000 km 620 mi Check the frame Check the link fork Check clean the oil nozzle for clutch lubrication Check the swingarm bearing for play C...

Page 96: ...senger and a rider s weight up to 85 kg 40 Setting for rides without luggage and a passenger and a rider s weight up to 95 kg 50 60 Setting for rides with luggage but without a passenger 70 80 Setting...

Page 97: ...tting flashes until the new setting is adopted 12 3 Suspension Mode E02077 01 Possible states Auto Tuning of the suspension components is automatically adjusted to the riding style of the rider Sport...

Page 98: ...the center stand while pulling the vehicle up at the left grab handle The center stand is folded out to the stop 13 2 Removing the vehicle from the center stand Note Danger of damage The parked vehic...

Page 99: ...ocking pin engages with an audi ble click Check that the passenger seat is mounted correctly 13 5 Removing the front rider s seat Preparatory work Remove the passenger seat p 96 M00856 10 Main work Li...

Page 100: ...oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents bra...

Page 101: ...aut Chain wear is not always even so you should repeat this measurement at different chain positions The chain tension is correctly set when the screwdriver is parallel to the ground If the screwdrive...

Page 102: ...ways even so you should check the setting at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guideline Nut rear wheel...

Page 103: ...hould also be changed New chains wear out faster on old worn sprock ets For safety reasons the chain has no chain joint E02324 10 Check chain sliding guard for wear at the recess Info When the chain s...

Page 104: ...zard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info The fluid leve...

Page 105: ...f the vehicle The front wheel is not in contact with the ground Move the handlebar to the straight ahead position Move the fork legs back and forth in the direction of travel Play should not be detect...

Page 106: ...chassis M6 10 Nm 7 4 lbf ft 13 16 Removing the windshield E02252 10 Remove screws 1 with rubber bushing and windshield 2 13 17 Installing the windshield E02252 11 Position windshield 1 Mount and tight...

Page 107: ...ake off storage compartment 13 19 Installing storage compartment E02301 11 Join plug in connector 1 of the USB power outlet Position storage compartment E02303 10 Mount and tighten screws 2 Guideline...

Page 108: ...A and remove in an upwards direction 13 21 Installing the top fuel tank fairing E02306 10 Main work Position the fuel tank fairing and hook it in areas A B and C The fuel tank fairing engages with an...

Page 109: ...p 109 E02309 10 Main work Remove screws 1 Remove screws 2 E02310 10 Remove screws 3 Push the lower fuel tank fairings forward and take them off 13 23 Installing the bottom fuel tank fairing E02311 10...

Page 110: ...f the right fuel tank fairing E02310 10 Mount and tighten screws 3 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft E02309 11 Mount and tighten screws 4 Guideline Screw engine guard M6 10 Nm 7 4 lbf f...

Page 111: ...ws 2 Detach and take off the left side spoiler in area C 13 25 Installing the front side spoiler E02308 10 Position the right side spoiler and attach in area A and B Mount and tighten screws 1 Guideli...

Page 112: ...ing p 107 Remove the passenger seat p 96 Remove the front rider s seat p 97 Remove the storage compartment p 104 Remove the top fuel tank fairing p 106 E02314 10 Main work Remove screws 1 Remove screw...

Page 113: ...lbf ft E02314 11 Position the left side fairing Guideline The side fairing is located in area B under the mask spoiler Mount and tighten screws 3 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Mount...

Page 114: ...the bottom fuel tank fairing p 107 Remove the passenger seat p 96 Remove the front rider s seat p 97 Remove the storage compartment p 104 Remove the top fuel tank fairing p 106 Remove the front side c...

Page 115: ...ask spoiler toward the front Disconnect plug in connection 7 of the turn signal Repeat these steps on the opposite side 13 29 Installing the mask spoiler E02320 11 Main work Join plug in connector 1 P...

Page 116: ...uideline Remaining screws chassis M5 5 Nm 3 7 lbf ft E02318 10 Mount and tighten screws 4 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Mount and tighten screw 5 Guideline Screw cover part M5 3 5 N...

Page 117: ...to place in the D area The cover engages with an audible click Finishing work Install the windshield p 104 Install the front side cover p 111 Install the bottom fuel tank fairing p 107 Install the oil...

Page 118: ...d E02254 11 Position engine guard 1 mount screws 2 with bushings and tighten Guideline Screw engine guard M6 10 Nm 7 4 lbf ft 13 32 Removing the oil plug cover E02274 10 Pull cover 1 in area A back Ta...

Page 119: ...e the holder 13 36 Cleaning the dust boots of the fork legs Preparatory work Raise the vehicle with the center stand p 96 Remove front fender p 117 E02251 10 Main work Push dust boots 1 of both fork l...

Page 120: ...ORK ON THE CHASSIS 118 Universal oil spray p 180 Press dust boots 1 back into their installation position Remove excess oil Finishing work Install front fender p 117 Remove the vehicle from the center...

Page 121: ...of accidents Driving aids can reduce the probabil ity of a fall only within physical limits It is not always possible to compensate for extreme riding situations for example with luggage loaded with...

Page 122: ...ate the ABS stop the vehicle and switch off the ignition The ABS is reactivated when the vehicle is switched on again The ABS warning lamp goes out after starting off MSC The MSC is a supplementary fu...

Page 123: ...luid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the bra...

Page 124: ...If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed...

Page 125: ...they have the minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake linings Check all brake linings on both brake calipers for dam...

Page 126: ...the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake...

Page 127: ...reservoir with the lock washer 2 Tighten screw 1 Guideline Screw brake reservoir rear brake M5 3 5 Nm 2 58 lbf ft Loctite 243 14 8 Checking the rear brake linings Warning Danger of accidents Worn out...

Page 128: ...inings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there i...

Page 129: ...rake calipers carefully back from the brake discs and hang to the side loosely Info Do not operate the hand brake lever if the brake calipers have been removed E02264 10 Loosen screw 4 by several rota...

Page 130: ...the right in the direction of travel Info Arrow B indicates the direction of travel of the front wheel The wheel speed sensor wheel is on the left viewed in the direction of travel Insert the wide sp...

Page 131: ...e caliper M10x1 5x55 45 Nm 33 2 lbf ft Loctite 243 Remove locking piece of the hand brake lever V00767 11 Position wheel speed sensor 6 in the hole Mount and tighten screw 7 Guideline Remaining screws...

Page 132: ...h a way that the brake disc is not damaged Hold the rear wheel and remove the wheel spindle Take the rear wheel out of the link fork Info Do not operate the foot brake when the rear wheel is removed R...

Page 133: ...e link fork and engage the brake disc in the brake caliper E02268 10 Mount wheel spindle 2 but do not push it in all the way Push the rear wheel forward as far as possible and lay the chain on the rea...

Page 134: ...ear sprocket carrier and the rear hub will be damaged Preparatory work Raise the vehicle with the center stand p 96 Remove the rear wheel p 129 V00777 10 Main work Check the damping rubber pieces 1 of...

Page 135: ...nd wheels impact the handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface...

Page 136: ...eck the tire pressure when the tires are cold Tire pressure solo with passenger full payload front with cold tires 2 4 bar 35 psi rear with cold tires 2 9 bar 42 psi If the tire pressure does not meet...

Page 137: ...HEELS TIRES 15 135 SUPER ADVENTURE EU CN Note Material damage Tire repair spray damages the tire pressure sensor Note that after using tire repair spray the tire pressure sensor may need to be replace...

Page 138: ...ehicles with a narrow silhouette e g bicycles The selected cruise speed will not be reached if the engine power is not sufficient for a gradient The selected cruise speed will be exceeded if the engin...

Page 139: ...reet and Rain As the incline increases the maximum acceleration and deceleration is reduced to the cruise speed in all ACC modes In the ACC modes Comfort and CC only the speed is reduced on the open r...

Page 140: ...necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulations regarding the daytime r...

Page 141: ...es Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the s...

Page 142: ...kin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devi...

Page 143: ...s grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even when there is no load on the 12 V battery it discharges steadily each day Th...

Page 144: ...ty of the 12 V battery and to test the alternator In addition you cannot over charge the 12 V battery with this device Charge the 12 V battery to a maximum of 10 of the capacity specified on the batte...

Page 145: ...lowed or ingested Seek medical attention immediately if button cells are swallowed or ingested Do not expose button cells to extreme temperatures or mechanical loads Permissible temperature 20 50 C 4...

Page 146: ...fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Preparatory work Remove the passenger seat p 96 Rem...

Page 147: ...nging the fuses in the fuse box Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The fuse box contain...

Page 148: ...function of the electrical power consumer Close the fuse box cover Finishing work Mount the front rider s seat p 97 Mount the passenger seat p 97 16 12 Checking the headlight setting 400726 10 Park t...

Page 149: ...ust lie exactly on lower mark ing B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable 16 14 Diagnostics connector E02236 10 The diagno...

Page 150: ...is switched on 16 16 Accessories circuit 1 and accessories circuit 2 rear E02235 10 Installation location Accessories circuit 1 1 and accessories circuit 2 2 at the rear are located under the baggage...

Page 151: ...tely if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold The radiator is completely full E02272 11 Park the motorcycle on a horizontal surfa...

Page 152: ...consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold The radiator is completely full Preparatory work Check the...

Page 153: ...re difficult The riding modes are each only suitable for certain condi tions Always select a riding mode that suits the surface on which you are riding the weather and the riding situa tion Various ve...

Page 154: ...minimum The spin adjuster can be set when the cruise control is deactivated using the RES or SET button Info The spin adjuster is only available in RALLY ride mode optional The spin adjuster is only a...

Page 155: ...wer Do not add engine oil When the engine oil level is in area B of the engine oil level viewer Engine oil can be added When the engine oil level is in area C of the engine oil level viewer Add engine...

Page 156: ...e screws 2 Take off oil filter cover 3 with the O ring E02287 10 Pull oil filter 4 out of the oil filter housing Lock ring plier 51012011000 Allow the engine oil to drain completely Thoroughly clean t...

Page 157: ...40 p 179 Add the oil quantity in two steps Remove filler plug 5 with the O ring and fill up with the first partial quantity Engine oil 1st par tial quantity approx Ambient temperature 0 C 32 F 3 0 l 3...

Page 158: ...gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or ru...

Page 159: ...ieve optimal engine oil performance it is not advisable to mix different engine oils KTM recommends changing the engine oil Mount the filler plug with the O ring Danger Danger of poisoning Exhaust gas...

Page 160: ...id direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a no...

Page 161: ...steering lock tank lock and seat lock Universal oil spray p 180 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You sh...

Page 162: ...20 CLEANING CARE 160 Clean the chain p 98...

Page 163: ...ove the 12 V battery p 139 Guideline Storage temperature of the 12 V battery without direct sunlight 0 35 C 32 95 F Charge the 12 V battery p 141 Store the vehicle in a dry location that is not subjec...

Page 164: ...vehicle antenna p 23 RACE ON indicator lamp flashes three times 12 V battery discharged Charge the 12 V battery p 141 Check the open circuit current RACE ON indicator lamp flashes four times Steering...

Page 165: ...function in the electronic fuel injection Read out the fault memory using the KTM diagnostics tool Malfunction indicator lamp lights up Malfunction in the electronic fuel injection Read out the fault...

Page 166: ...1 compression ring 1 scraper ring 1 oil control ring Engine lubrication Dry sump lubrication system with 3 trochoidal pumps Primary transmission 40 76 Clutch Antihopping clutch in oil bath hydraulica...

Page 167: ...3 Screw cable duct on the engine fixing arm M5x12 5 Nm 3 7 lbf ft Screw crankshaft speed sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw engine oil level viewer M5 4 Nm 3 lbf ft Loctite 243 Screw gear pos...

Page 168: ...6 8 Nm 5 9 lbf ft Screw swingarm sensor M6x20 10 Nm 7 4 lbf ft Loctite 243 Screw tube for oil cooler M6x16 10 Nm 7 4 lbf ft Loctite 243 Screw valve cover M6 10 Nm 7 4 lbf ft Screw water pump cover M6...

Page 169: ...Step 3 90 Step 4 90 Lubricated with engine oil Screw swingarm deflector M12x90 80 Nm 59 lbf ft Screw ignition rotor Expansion screw M12x1 5 115 Nm 84 8 lbf ft Spark plug central M12x1 5 18 Nm 13 3 lb...

Page 170: ...ston brake calipers floating brake discs rear Single disc brake with dual piston brake caliper float ing brake disc Brake discs diameter front 320 mm 12 6 in rear 267 mm 10 51 in Brake discs wear limi...

Page 171: ...se plate lamp LED 23 6 Tires Front tire Rear tire 120 70 ZR 19 M C 60W TL Mitas Terra Force R 170 60 ZR 17 M C 72W TL Mitas Terra Force R The tires specified represent one of the possible series produ...

Page 172: ...7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw brake hose bracket M5 2 Nm 1 5 lbf ft Screw brake line guide cable bracket on swingarm M5x10 5 Nm 3 7 lbf ft Screw brake reservoir rear brake...

Page 173: ...4 4 lbf ft Nut windshield holder on sliding seat shaft M6 5 Nm 3 7 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw 6 D sensor M6x15 6 Nm 4 4 lbf f...

Page 174: ...1 lbf ft Screw engine brace on frame M8x20 25 Nm 18 4 lbf ft Loctite 243 Screw footrest bracket rear M8x25 25 Nm 18 4 lbf ft Loctite 243 Screw fork shoe M8x20 15 Nm 11 1 lbf ft Screw front footrest br...

Page 175: ...243 Nut turn signal M10x1 25 4 Nm 3 lbf ft Screw front brake caliper M10x1 5x55 45 Nm 33 2 lbf ft Loctite 243 Lambda sensor M12x1 25 25 Nm 18 4 lbf ft Screw bottom shock absorber M14x1 5 80 Nm 59 lbf...

Page 176: ...guide lines The full text of the Declaration of Conformity is available at the following Internet address Certification website http www ktm com frs Polaris hereby declares that the Connectivity Contr...

Page 177: ...DECLARATIONS OF CONFORMITY 24 175 24 3 Country specific declarations of conformity KTM RACE ON system 2 E02326 01 24 4 Country specific declarations of conformity CCU 2 E02299 01...

Page 178: ...24 DECLARATIONS OF CONFORMITY 176 24 5 Country specific declarations of conformity front radar sensor E02297 01...

Page 179: ...nents use open source software The source code of the software used and other information are available online Overview http www ktm com ktm oss Info Due to the file size the download may time a long...

Page 180: ...Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must...

Page 181: ...il SAE 4 48601166S1 Standard classification SAE p 181 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding prop...

Page 182: ...Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleane...

Page 183: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 184: ...ace ETTC Engine traction torque control Auxiliary function of the engine control which pre vents rear wheel locking with excessive engine braking effect by lightly opening the throttle valve Front rad...

Page 185: ...LIST OF ABBREVIATIONS 30 183 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 186: ...if TC actively engages The cruise control system indicator lamp lights up yellow The cruise control function is switched on in CC Only mode but cruise control is not activated The ACC cruise control...

Page 187: ...il 155 167 fuel 91 168 Center stand 31 Chain checking 100 checking for dirt 98 cleaning 98 Chain tension adjusting 99 checking 99 Clutch fluid level checking correcting 102 Clutch lever 15 basic posit...

Page 188: ...8 shift light 39 Shift Light 64 Shift Light RPM1 64 Shift Light RPM2 65 Shift Light State 64 Shock 52 Slip Adjuster optional 152 Slip Adjuster optional 56 speed 40 Suspension 51 Suspension Mode 51 95...

Page 189: ...ing 146 High beam 138 Horn button 21 I Ice warning 34 Immobilizer 24 Implied warranty 10 Indicator lamps 35 Intended use 7 L Light switch 16 Low beam 137 Luggage 80 Luggage rack plate 29 M Main fuse c...

Page 190: ...button 23 Starting 82 Steering damper article number 14 Steering head bearing play checking 103 Steering lock 23 Stopping 89 Storage 161 Storage compartment closing 28 installing 105 opening 28 removi...

Page 191: ...INDEX 189 View of vehicle front left 11 rear right 12 W Windshield adjusting 73 installing 104 removing 104 Winter operation checks and maintenance steps 159 Work rules 9...

Page 192: ...3214295en 3214295en 01 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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KTM F9903U4, Owner'S Manual

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