KTM F9903RE Setup Instructions Download

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4 TECHNICAL DATA

Nut, rear axle, shock absorber side

M35x1.5

200 Nm (147.5 lbf ft)

Loctite

262™

/lock the locking wire

with locking varnish

Nut, rear axle

M50x1.5

250 Nm (184.4 lbf ft)

Thread greased/lock locking wire

with locking varnish

Summary of Contents for F9903RE

Page 1: ...SETUP INSTRUCTIONS 2018 1290 Super Duke GT Art no 3213784en ...

Page 2: ......

Page 3: ... prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from figures and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply 2017 KTM Sportmotorcycle Gm...

Page 4: ... or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 5: ...ther films on the vehicle until you have fin ished work on the vehicle Remove the separate enclosure and unpack it Check the sepa rate enclosure for completeness Check the vehicle for transport damage S01184 01 Remove the controls from the transport holder Remove the screws of the handlebar clamp Take off the handlebar clamp and transport holder S01185 10 Remove right hand handlebar weight 1 Posit...

Page 6: ...e of the handlebar clamp Center line B on the handlebar scale is aligned with the center of the handlebar clamp First bolt the handlebar clamp with screws 2 onto the longer higher side of the handlebar supports so that both parts touch Tighten screws 2 evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft S01186 10 Tighten screws 3 and 4 of the controls Guideline Remaining screws chassis M6 ...

Page 7: ...e plate holder 9 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft E00273 01 Take off the passenger seat p 7 Remove spare key and KEYCODECARD and keep in a safe place for the handover Secure the tool set with the rubber holder E00274 01 Remove the cable ties of the rider footrests Carefully loosen and remove the tension belt from the frame Info An assistant prevents the motorcycle from fallin...

Page 8: ...dlebar has been driven in fully after completing the work S01188 10 Position the front spoiler Mount and tighten screws bk with the washers Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S01189 10 Position metal sheets on the left and right Mount and tighten screws bl Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft E00280 10 Remove the front rider s seat p 7 Plug in the connector of ...

Page 9: ... 1 Lower the front of the passenger seat and push back Position locking pin 2 in the lock housing and push the pas senger seat down at the front The locking pin engages with an audible click Check that the passenger seat is correctly mounted 3 3 Removing the front rider s seat Preparatory work Take off the passenger seat p 7 S01104 10 Main work Press seat release 1 in the direction of the arrow an...

Page 10: ...228 10 Loosen nuts 1 Make sure that sufficient steering angle remains after finishing the work Info Do not unscrew screws fully The screw must be screwed in by at least five full turns Adjust the steering angle by turning adjusting screws 2 left and right Guideline Minimum spacing between the mirror bar and wind shield 9 mm 0 35 in Turn the adjusting screws 2 so that the left and right steering an...

Page 11: ...liance with the applicable regulations Info Even when there is no load on the battery it discharges steadily The charging level and the method of charging are very important for the service life of the battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current charging voltage and charging time are exceeded the battery will be destroyed I...

Page 12: ...y gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for...

Page 13: ...Keep sparks or open flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be d...

Page 14: ...poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material ...

Page 15: ...s spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of ...

Page 16: ... correctly after clos ing Change your clothing in case of fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Remove ignition key 2 and close cover 3 3 12 Clock Date F01247 01 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Pres...

Page 17: ...iller cap M5 3 Nm 2 2 lbf ft Screw fuel level indicator M5 3 Nm 2 2 lbf ft Screw suspension travel sensor M5x16 6 Nm 4 4 lbf ft Screw trim M5x12 3 5 Nm 2 58 lbf ft Cable disk nut exhaust valve con trol unit M6 14 Nm 10 3 lbf ft Ground fitting on frame M6 10 Nm 7 4 lbf ft Nut ABS module fastening M6 8 Nm 5 9 lbf ft Nut cable on starter motor M6 4 Nm 3 lbf ft Nut exhaust valve control unit throttle ...

Page 18: ...GT EU US CN M6 7 Nm 5 2 lbf ft Screw wheel speed sensor rear M6 4 Nm 3 lbf ft Cable disk nut exhaust valve M8 7 Nm 5 2 lbf ft Nut manifold on cylinder head M8 Tightening sequence Tighten the nuts evenly Do not warp the metal plate 25 Nm 18 4 lbf ft Nut rear sprocket M8 36 Nm 26 6 lbf ft Nut shift rod M8 12 Nm 8 9 lbf ft Nut shift rod M8LH 12 Nm 8 9 lbf ft Nut valve angled Super Duke GT JP M8 4 Nm ...

Page 19: ...0 45 Nm 33 2 lbf ft Loctite 243 Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw side stand M10 35 Nm 25 8 lbf ft Loctite 243 Screw side stand bracket M10 45 Nm 33 2 lbf ft Loctite 243 Screw side stand retaining plate M10 45 Nm 33 2 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ft Banjo bolt brake line conne...

Page 20: ...A 18 Nut rear axle shock absorber side M35x1 5 200 Nm 147 5 lbf ft Loctite 262 lock the locking wire with locking varnish Nut rear axle M50x1 5 250 Nm 184 4 lbf ft Thread greased lock locking wire with locking varnish ...

Page 21: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 22: ... 3213784en 3213784en 08 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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KTM F9903RE, Setup Instructions

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