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KTM F7103R3, Setup Instructions

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KTM F7103R3 Setup Instructions Download Page 9

2 SETUP

7

E00852-01

–

Preassemble the hand guards on the left and right.

E00853-01

–

Mount the left hand guard.

–

Mount the right hand guard.

S01459-01

–

Secure the handlebar cushion with two cable ties.

–

Install front fender. (

p. 20)

–

Install the front wheel. (

p. 16)

(150 XC

‑

W US)

–

Recharge the battery. (

p. 18)

Summary of Contents for F7103R3

Page 1: ...SETUP INSTRUCTIONS 2018 125 XC W 150 XC W Art no 3213704en...

Page 2: ......

Page 3: ...aterials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...n assistant prevents the motorcycle from falling over 402050 01 Together with an assistant take the vehicle off the pallet Position the vehicle on a lift stand Check the vehicle and attachments for tr...

Page 6: ...E00788 10 150 XC W US Position the speedometer on the upper triple clamp Mount and tighten screws 1 with the collar bushings Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Route the clutch lin...

Page 7: ...lebar Info Make sure the cables and wiring are positioned cor rectly Position the handlebar clamps Mount and tighten the screws evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info The mar...

Page 8: ...aging V12 125 XC W EU Connect all plug in connectors to the plug in holder Route the cable without tension and secure with cable tie E00795 10 150 XC W US Connect all plug in connectors Connect light...

Page 9: ...uards on the left and right E00853 01 Mount the left hand guard Mount the right hand guard S01459 01 Secure the handlebar cushion with two cable ties Install front fender p 20 Install the front wheel...

Page 10: ...that the spring can still be mounted E00794 10 Position spring as shown Spring A engages in area B E00796 10 Press the spring with special tool 4 Pliers for footrest spring 79029083000 The special to...

Page 11: ...that the spring can still be mounted E00798 10 Position spring as shown Spring D engages in area E E00800 10 Press the spring with special tool 4 Pliers for footrest spring 79029083000 The special too...

Page 12: ...the cable tie s Unpack and mount the KTM PowerParts included in the deliv ery optional Info Read the accompanying KTM PowerParts fitting instruc tions Set kilometers or miles p 25 Adjust the combinati...

Page 13: ...ver 3 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle fro...

Page 14: ...off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling War...

Page 15: ...warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on h...

Page 16: ...E00774 10 Mount and tighten screws 2 with the collar bushings Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Connect the fuel hose Finishing work Mount the seat p 12 3 7 Checking throttle cab...

Page 17: ...Installing the shock absorber V00344 11 Main work Push splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock absorber M12 80 Nm 59 lbf ft L...

Page 18: ...triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft E00375 11 Position the brake caliper and mount and tighten screws 4 Guideline Screw front br...

Page 19: ...ated correctly against the brake disc Remove the motorcycle from the lift stand p 11 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 3 Guidelin...

Page 20: ...top 3 12 Recharging the battery 150 XC W US Warning Risk of injury Batteries contain harmful substances Keep batteries out of the reach of children Keep sparks and open flames away from the batteries...

Page 21: ...l fated destroying the battery The battery is maintenance free Preparatory work Remove the seat p 11 311910 10 Main work Connect the battery charger to the battery Set the battery charger Alternative...

Page 22: ...5 Nm 1 84 lbf ft Slide positive terminal cover 7 over the positive terminal Connect negative cable 4 to the battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Contact disks A must be mou...

Page 23: ...ops Detach the brake line and wiring harness from the headlight mask Release rubber bands 1 Slide the headlight mask up and swing it forward E00357 10 Detach plug in connector 2 and take off the headl...

Page 24: ...eck the headlight setting The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider If the light dark border does not meet specifications Adjust the headlight r...

Page 25: ...octor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel conta...

Page 26: ...lt a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel...

Page 27: ...iles Info If you change the unit the value ODO is retained and converted accordingly The values TR1 TR2 A1 A2 and S1 are cleared when the unit of measure is changed Condition The motorcycle is station...

Page 28: ...nd the setup menu is closed Repeatedly press the button briefly until the desired func tion flashes The selected function flashes Activating the function Press the button The symbol continues to appea...

Page 29: ...K 27 Info The seconds can only be set to zero If no button is pressed for 15 20 seconds or if an impulse comes from the wheel speed sensor the settings are automatically saved and the setup menu is cl...

Page 30: ...ke cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw chain sliding guard M6 14 Nm 10 3 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw manifold on silent block M6 6 Nm 4...

Page 31: ...3 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Screw top shock absorbe...

Page 32: ...ine Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g...

Page 33: ...6 AUXILIARY SUBSTANCES 31 Long life grease Recommended supplier Motorex Bike Grease 2000...

Page 34: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Page 35: ...3213704en 3213704en 04 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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