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KTM F5303R1, Owner'S Manual

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KTM F5303R1 Owner'S Manual Download Page 213

TUNING THE ENGINE 18

211

18.1

Checking the clutch lever play

Note

Clutch damage

 

If there is no free travel by the clutch lever, the clutch will begin to slip.

–

Check the free travel of the clutch lever each time before using the motorcycle.

–

Adjust the free travel of the clutch lever when necessary in accordance with the specification.

K00697-13

(All standard models)

–

Check the clutch lever for smooth operation.

–

Move the handlebar to the straight-ahead position.

–

Pull the clutch lever until resistance is perceptible, and
determine the play in the clutch lever

A

.

Clutch lever play

A

1 … 3 mm (0.04 …
0.12 in)

» If the clutch lever play does not meet the specified

value:

–

Adjust play in the clutch lever.

(

p. 213)

–

Move the handlebar to and fro over the entire steering
range.

The clutch lever play must not change.

» If the clutch lever play changes:

–

Check the routing of the clutch cable.

Summary of Contents for F5303R1

Page 1: ...OWNER S MANUAL 2018 RC 390 Art no 3213777en...

Page 2: ......

Page 3: ...minor differences due to further developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete t...

Page 4: ...001 KTM uses quality assur ance processes that lead to the maximum possible quality of the products Issued by T V Management Service KTM Sportmotorcycle GmbH Stallhofnerstra e 3 5230 Mattighofen Austr...

Page 5: ...stances 18 3 3 Spare parts accessories 18 3 4 Service 19 3 5 Figures 19 3 6 Customer service 19 4 VIEW OF VEHICLE 22 4 1 View of vehicle front left example 22 4 2 View of vehicle rear right example 24...

Page 6: ...hift warning light 57 8 6 Display 59 8 7 Fuel level display 60 8 8 Coolant temperature indicator 61 8 9 Function buttons 62 8 10 TRIP F display 63 8 11 Error display 64 8 12 ODO display 65 8 12 1 Fuel...

Page 7: ...sorber 106 12 4 Compression damping of the shock absorber RC 390 R EU 107 12 5 Adjusting the high speed compression damping of the shock absorber RC 390 R EU 108 12 6 Adjusting the low speed compressi...

Page 8: ...el of the front brake 145 14 4 Adding front brake fluid 146 14 5 Checking the front brake linings 149 14 6 Checking the rear brake fluid level 150 14 7 Adding rear brake fluid 151 14 8 Checking the re...

Page 9: ...Draining the coolant 202 17 6 Filling bleeding the cooling system 204 17 7 Changing the coolant 207 18 TUNING THE ENGINE 211 18 1 Checking the clutch lever play 211 18 2 Adjusting play in the clutch...

Page 10: ...390 R EU 242 23 8 Shock absorber 243 23 8 1 All standard models 243 23 8 2 RC 390 R EU 244 23 9 Chassis tightening torques 245 24 SUBSTANCES 251 25 AUXILIARY SUBSTANCES 255 26 STANDARDS 257 27 INDEX...

Page 11: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 12: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 13: ...structed to withstand the usual demands of regular traffic and use on race courses This vehicle is not suitable for offroad use Info This vehicle is only authorized for operation on public roads in it...

Page 14: ...er instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in prominen...

Page 15: ...measures are not taken Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken Note Identifies a danger that will lead to considerable machine and materia...

Page 16: ...constitute tampering are the acts listed below 1 Removal or puncturing of the main silencer baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of parts of...

Page 17: ...own before you perform any work on the vehicle Only operate the vehicle when it is in perfect technical condition in accordance with its intended use and in a safe and environmentally compatible manne...

Page 18: ...ts that are to be reused and check them for damage and wear Change damaged or worn parts After completing a repair or service work check the operating safety of the vehicle 2 9 Environment If you use...

Page 19: ...use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have question...

Page 20: ...Warranty Booklet 3 2 Operating and auxiliary substances Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the se...

Page 21: ...of components such as the drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you...

Page 22: ...3 IMPORTANT NOTES 20 A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com...

Page 23: ...IMPORTANT NOTES 3 21...

Page 24: ...4 VIEW OF VEHICLE 22 4 1 View of vehicle front left example A00267 10...

Page 25: ...EW OF VEHICLE 4 23 1 High beam flasher button p 31 2 Light switch p 31 3 Horn button p 30 3 Turn signal switch p 32 4 Clutch lever p 28 5 Filler cap 6 Seat lock p 39 7 Shift lever p 41 8 Side stand p...

Page 26: ...4 VIEW OF VEHICLE 24 4 2 View of vehicle rear right example A00268 10...

Page 27: ...1 Grab handles p 40 2 Tool set p 39 3 Ignition steering lock p 34 4 Electric starter button p 33 5 Emergency OFF switch p 33 6 Throttle grip p 30 7 Hand brake lever p 29 8 Foot brake lever p 42 9 Pass...

Page 28: ...26 5 1 Chassis number 0 0 1 1 402174 10 The vehicle chassis number 1 is stamped on the frame behind the steering head on the right 5 2 Type label H01135 10 The type label 1 is located on the right si...

Page 29: ...The engine number 1 is stamped on the left side of the engine under the engine sprocket 5 4 Key number 402245 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order...

Page 30: ...6 CONTROLS 28 6 1 Clutch lever K00697 10 All standard models Clutch lever 1 is fitted on the handlebar on the left A00274 11 RC 390 R EU Clutch lever 1 is fitted on the handlebar on the left...

Page 31: ...03 10 All standard models The hand brake lever 1 is located on the right side of the handlebar A00275 11 RC 390 R EU The hand brake lever 1 is located on the right side of the handlebar The front brak...

Page 32: ...tle grip 1 is fitted on the right side of the handlebar 6 4 Horn button K00706 10 The horn button 1 is fitted on the left side of the handlebar Possible states Horn button in neutral position Horn but...

Page 33: ...re switched on High beam on The light switch is turned upwards In this position the low beam the high beam and the tail light are switched on 6 6 High beam flasher button K00697 11 The high beam flash...

Page 34: ...ignal left on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Turn signal right on Turn signal switch pressed to the right The tur...

Page 35: ...a running engine stops and a non running engine cannot be started Emergency OFF switch on This position is required for operation the ignition circuit is closed 6 9 Electric starter button K00707 10...

Page 36: ...triple clamp Possible states Ignition off OFF In this position the ignition circuit is interrupted a running engine stops and a non running engine will not start The ignition key can be removed Igniti...

Page 37: ...vehicle can roll away or fall over Park the vehicle on a firm and level surface 400732 01 Park the vehicle Turn the handlebar all the way to the left Insert the key into the ignition handlebar lock pr...

Page 38: ...r cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Sw...

Page 39: ...othing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Note Environmental hazard Improper handling of fuel is a danger to the environment Do...

Page 40: ...y flammable toxic and a health hazard Check the filler cap is locked correctly after clos ing Change your clothing in case of fuel spills on them Rinse the affected area immediately with plenty of wat...

Page 41: ...6 15 Seat lock K00708 10 The seat lock 1 is located to the left of the seat The seat lock can be unlocked using the ignition key 6 16 Tool set K00709 10 The tool set 1 is in the storage compartment u...

Page 42: ...carry a passenger the passenger can hold onto the grab handles during the trip 6 18 Passenger foot pegs K00702 01 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs...

Page 43: ...41 6 19 Shift lever 401950 10 Shift lever 1 is mounted on the left side of the engine 401950 11 The gear positions can be seen in the photograph The neutral or idle position is between the first and s...

Page 44: ...nd 402029 10 Side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use Side stand is coupled with...

Page 45: ...CONTROLS 6 43 Side stand folded in This position is mandatory when riding the motorcycle The safety start system is disabled...

Page 46: ...ze by turning adjusting wheel 1 Info Push the hand brake lever forward and turn the adjusting wheel Do not make any adjustments while riding A00275 10 RC 390 R EU Adjust the basic position of the hand...

Page 47: ...ize by turning adjusting wheel 1 Info Push the clutch lever forward and turn the adjust ing wheel Do not make any adjustments while riding A00274 10 RC 390 R EU Adjust the basic position of the clutch...

Page 48: ...ing threaded rod 2 Info Nut 1 has a left handed thread Loosen nut 3 holding threaded rod 2 Adjust the shift lever by turning shift rod 2 Guideline Shift rod adjustment range A 150 162 mm 5 91 6 38 in...

Page 49: ...shift lever 75 Tighten nut 3 while holding threaded rod 2 Guideline Nut shift rod M6 10 Nm 7 4 lbf ft Tighten nut 1 holding threaded rod 2 Guideline Nut shift rod M6LH 10 Nm 7 4 lbf ft Check the shif...

Page 50: ...8 COMBINATION INSTRUMENT 48 8 1 Combination instrument F01430 10 The combination instrument is attached in front of the handlebar 1 Indicator lamps p 55 2 Display p 59 3 Function buttons p 62...

Page 51: ...ent Test When the ignition is switched on all indicator lamps light up briefly except for the turn signal indicator lamp and immobilizer indicator lamp The segments of the tachometer and the gear disp...

Page 52: ...M workshop The ABS warning lamp lights up so long as a speed of approx 6 km h approx 4 mph or more has been reached 8 3 Warning notes Info All existing warning notes are displayed on the Error display...

Page 53: ...the CAN bus various warning notes appear on the display CAN FAILURE CAN ABS FAILURE and CAN EMS FAILURE can occur F01438 01 Transport Lock appears on the display if transport mode is acti vated Side S...

Page 54: ...emergency off switch is pressed Not Legal appears on the display if the approval for road use is invalidated by modifications F01438 03 ABS Failure appears on the display if the ABS is no longer acti...

Page 55: ...the display if the battery voltage falls below the specified value Battery voltage 10 5 V F01438 06 Coolant Sensor Failure appears on the display if the coolant temper ature sensor is faulty High Coo...

Page 56: ...OMBINATION INSTRUMENT 54 F01438 05 Fuel Level Sensor Failure appears on the display if the fuel level indicator is faulty Low Fuel Level appears on the display if the fuel level reaches the reserve ma...

Page 57: ...etected the general warning lamp also flashes Info The malfunction indicator lamp always lights up as long as the engine is not running If the engine is running and the malfunction indicator lamp ligh...

Page 58: ...ed The shift warning light lights up red when the set shift speed RPM2 is reached The idle indicator lamp lights up green The trans mission is in idle The high beam indicator lamp lights up blue The h...

Page 59: ...lways active during the running in phase up to 1 000 km 621 miles The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning lig...

Page 60: ...8 COMBINATION INSTRUMENT 58 Coolant temperature 35 C 95 F ODO 1 000 km 620 mi RPM1 shift warning light flashes RPM2 shift warning light lights up...

Page 61: ...km h or in miles per hour mph The fuel level display is displayed in the 4 area The display 5 shows additional information The time appears in area 6 The coolant temperature display appears in area 7...

Page 62: ...o appear on the display The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding The fuel level display is not updated while the side stand is folde...

Page 63: ...g is displayed stop imme diately and take care not to endanger yourself or other traffic participants in the process Allow the engine and cooling system to cool down Check and if necessary correct the...

Page 64: ...Error total distance traveled ODO distance 1 TRIP 1 and distance 2 TRIP 2 Press the SET button 2 to change menus within a display mode Note Voiding of the government approval for road use and the ins...

Page 65: ...on the display Pressing the MODE button briefly changes the display mode to to TRIP F and starts to count from 0 0 regardless of the previously active display mode In the TRIP F display the menus Fue...

Page 66: ...display is only shown if a message or warning is pending The warnings that have occurred are saved in the Error dis play until these are no longer active All warnings that have occurred are shown auto...

Page 67: ...s the SET button briefly to change to the next menu in the display Press the MODE button briefly to change to the next display mode in the display 8 12 1 Fuel Range F01440 02 Press the MODE button bri...

Page 68: ...ched on Press the SET button briefly Next menu on the display Press the MODE button briefly Next display mode on the display 8 12 2 Service F01441 01 Press the MODE button briefly and repeatedly until...

Page 69: ...riefly and repeatedly until the desired menu appears The Actual F C menu is identical on the display the TRIP F display and the ODO display Current fuel consumption is shown in this menu Info The curr...

Page 70: ...nts up to 9999 9 Press the SET button briefly to change to the next menu in the display Press the MODE button briefly to change to the next display mode in the display 8 13 1 Time Trip 1 F01444 01 Pre...

Page 71: ...Press the MODE button briefly and repeatedly until TRIP 1 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average speed 1 based on TRIP 1 is shown in...

Page 72: ...he display Press the SET button briefly and repeatedly until the desired menu appears Average fuel consumption 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the dis...

Page 73: ...and counts up to 9999 9 Press the SET button briefly to change to the next menu Press the MODE button briefly to change to the next display mode in the display 8 14 1 Time Trip 2 F01448 01 Press the...

Page 74: ...Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average speed 2 based on TRIP 2 is shown in...

Page 75: ...menu appears Average fuel consumption 2 based on TRIP 2 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 seconds Display of TRIP 2 is reset Press...

Page 76: ...Info The units display is shown on the ODO display for each menu by keeping the MODE button pressed Press the SET button briefly and repeatedly until the desired unit appears Do not actuate MODE butt...

Page 77: ...tton briefly and repeatedly until ODO appears on the display Press the MODE button and SET button simultaneously for 5 seconds The time display begins to flash Info The clock can be set in the ODO dis...

Page 78: ...lay appears in the TRIP 1 display for each menu by keeping the MODE button pressed RPM1 is the engine speed above which the shift warn ing light starts flashing The engine speed can be set at interval...

Page 79: ...2 appears on the display Press the MODE button for 5 seconds The RPM2 display appears Info The RPM2 display appears in the TRIP 2 display for each menu by keeping the MODE button pressed RPM2 is the e...

Page 80: ...TRUMENT 78 Info The MODE button increases the value The SET button decreases the value Press the MODE button and SET button simultaneously The RPM2 display disappears and the set shift speed RPM2 is a...

Page 81: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 82: ...pection work has been carried out by an authorized KTM workshop The delivery certificate and the Service and Manufacturer Warranty Booklet must be transferred with the vehicle Read the entire Owner s...

Page 83: ...warning light is set to a specified value and cannot be changed Avoid fully opening the throttle 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling...

Page 84: ...n mounting cases Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is covered you are less visible to traffic behind you especially when it is dark Check that...

Page 85: ...vehicle and ensure even weight distribution between the front and rear wheels Do not exceed maximum permissible weight and maximum permissible axle loads Guideline Maximum permissible overall weight...

Page 86: ...evel p 150 Check the front brake linings p 149 Check the rear brake linings p 154 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 196 Check for c...

Page 87: ...of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing Never operate the vehicle with a discharged battery or without a battery Note Engine dama...

Page 88: ...the ignition by turning the ignition key to the posi tion After you switch on the ignition you can hear the fuel pump working for about two seconds The function check of the combination instrument is...

Page 89: ...ds before trying again This motorcycle is equipped with a safety starting sys tem You can only start the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engage...

Page 90: ...g Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ign...

Page 91: ...ning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning...

Page 92: ...use Note Engine failure Overheating damages the engine If the coolant temperature warning is displayed stop immediately and take care not to endanger yourself or other traffic participants in the pro...

Page 93: ...rating temperature is reached when 4 bars of the temperature indicator light up Only open the throttle as much as the engine can handle abrupt throttle grip opening increases fuel consumption Accelera...

Page 94: ...y several times to dry out and remove dirt from the brake linings and the brake discs Warning Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency Check th...

Page 95: ...opping distance in certain situations Adjust application of the brakes to the respective riding situation and riding surface conditions Warning Danger of accidents Excessively forceful application of...

Page 96: ...end Shift down to a lower gear appropriate to your speed Use the braking effect of the engine on long downhill stretches Shift back one or two gears but do not over rev the engine when doing so This m...

Page 97: ...Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level sur...

Page 98: ...is intended for emergencies only Park the motorcycle on a firm surface Swing the side stand forward with your foot as far as it will go and lean the vehicle on it Lock the steering p 35 10 7 Transpor...

Page 99: ...ling Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Swi...

Page 100: ...the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available f...

Page 101: ...Fill the fuel tank with fuel up to the lower edge 1 of the fuel filler Total fuel tank capacity approx 9 5 l 2 51 US gal Super unleaded ROZ 95 RON 95 PON 91 p 254 EU AU JP AR CN CO MY PH Total fuel ta...

Page 102: ...up to date service schedule can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work Every two years Every year every 15 000 km 9 300 mi every 7...

Page 103: ...hock absorber service as needed and depending on how the vehicle is used RC 390 R EU Clean the dust boots of the fork legs p 116 Check the chain rear sprocket and engine sprocket p 128 Check the chain...

Page 104: ...bearing Check the low beam headlight setting p 188 Check the high beam headlight adjustment p 190 Final check Final check Check the vehicle for safe operation and take a test ride Read out the error...

Page 105: ...the swingarm bearing Check the wheel bearings Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hoses Check all hoses e g fuel cooling bleeder...

Page 106: ...uspension behavior A00278 10 Turn adjusting screws 1 clockwise all the way Info Adjusting screws 1 are located at the top end of the fork legs Turn counterclockwise by the number of clicks correspondi...

Page 107: ...mines the fork suspension behavior A00280 10 Turn adjusting screws 1 clockwise all the way Info Do not loosen screw caps 2 Turn counterclockwise by the number of clicks corresponding to the fork type...

Page 108: ...Info The spring preload defines the initial status of the spring operation on the shock absorber The best spring preload setting is achieved when it is set for the weight of the rider and that of any...

Page 109: ...ideline Spring preload Standard 8 mm 0 31 in Tighten screw 1 Guideline Screw shock absorber adjusting ring M6 3 5 Nm 2 58 lbf ft 12 4 Compression damping of the shock absorber RC 390 R EU The compress...

Page 110: ...low speed is grad ual Thus changes in the high speed range affect the compression damping in the low speed range and vice versa 12 5 Adjusting the high speed compression damping of the shock absorber...

Page 111: ...eed Standard 1 5 turns Info Turn clockwise to increase damping turn counterclock wise to reduce damping 12 6 Adjusting the low speed compression damping of the shock absorber RC 390 R EU Caution Risk...

Page 112: ...A00279 11 Turn adjusting screw 1 clockwise up to the last perceptible click Info Do not loosen fitting 2 Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guidelin...

Page 113: ...ber is filled with highly compressed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help A00279 12 Turn adjusting wheel 1 clockwise up to the last percept...

Page 114: ...of the lifting gear Insert the adapter in the rear lifting gear Universal V adapter with bushings 61029955244 Rear wheel work stand 69329955000 Stand the motorcycle upright align the lifting gear wit...

Page 115: ...ting gear and lean the vehicle on side stand 1 Remove bushings kit 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the...

Page 116: ...move protection cap 1 402345 01 Move the handlebar to the straight ahead position Position the lifting gear Mounting pin 69329965030 Front wheel work stand large 69329965000 Info Always raise the moto...

Page 117: ...the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402777 01 Main work Secure the motorcycle aga...

Page 118: ...ion cap 1 Finishing work Remove the rear of the motorcycle from the lifting gear p 112 13 5 Cleaning the dust boots of the fork legs Preparatory work Raise the motorcycle with the rear lifting gear p...

Page 119: ...oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs wit...

Page 120: ...e from the lifting gear p 112 13 6 Removing the front rider s seat K00708 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the rear of the front rider s seat pull it toward the re...

Page 121: ...h recesses 1 on the front rider s seat to the fuel tank push the front rider s seat forward and lower at the rear The pin 2 locks audibly in place Check that the front rider s seat is mounted correctl...

Page 122: ...SSIS 120 L02191 10 Main work Remove screw 1 with washer Lift and take off the passenger seat 13 9 Mounting the passenger seat K00021 10 Main work Attach hook 1 into bracket 2 Lower the front of the pa...

Page 123: ...r seat M6 7 Nm 5 2 lbf ft Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly After assembly check whether the seat is correctly locked and cannot be...

Page 124: ...in p 122 13 11 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip Remove the lubricant from the tires using a suitable cleaning agent Warning Danger of acc...

Page 125: ...Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with the rear lifting gear p 112 400725 01 Main work Clean the chain regularly Rinse off lo...

Page 126: ...rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket A...

Page 127: ...ingarm and determine chain tension A Info Upper chain section B must be taut Chain wear is not always even so you should repeat this measurement at different chain positions Chain tension 5 7 mm 0 2 0...

Page 128: ...ransmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the...

Page 129: ...he markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The upper part of the chain must be taut Ch...

Page 130: ...et and engine sprocket Preparatory work Raise the motorcycle with the rear lifting gear p 112 100132 10 Main work Shift gear to neutral Check the rear sprocket and engine sprocket for wear If the rear...

Page 131: ...wer chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 20 chain rollers at the longest chain section 304 mm 11...

Page 132: ...extent that in area C the drilled hole of screw 1 is visible from above Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten...

Page 133: ...SERVICE WORK ON THE CHASSIS 13 131 K00711 10 Main work Pull loop 1 toward the rear Pull battery cover 2 forward and take off toward the top...

Page 134: ...Mounting the battery cover K00712 10 Main work Position battery cover 1 and pull toward the rear The battery cover engages with an audible click Check the battery cover is seated correctly Finishing...

Page 135: ...SERVICE WORK ON THE CHASSIS 13 133 13 17 Removing the front spoiler K00715 10 Pull off holding lug in area A V00604 10 Remove screws 1...

Page 136: ...N THE CHASSIS 134 V00605 11 Remove screws 2 Take off the front spoiler 13 18 Fitting front spoiler V00605 10 Position the front spoiler Mount and tighten screws 1 Guideline Screw front spoiler rear M6...

Page 137: ...4 11 Mount and tighten screws 2 Guideline Screw front spoiler top front M6 7 Nm 5 2 lbf ft K00715 10 Press lightly on the side cover in the A area in order to snap the side cover on The holding lugs e...

Page 138: ...13 SERVICE WORK ON THE CHASSIS 136 13 19 Removing the left side cover K00713 10 Remove screws 1 Remove screws 2 Pull off holding lug in area A V00607 10 Remove expanding rivet 3...

Page 139: ...f hose guide 5 Detach active carbon filter 6 Info The assistance of a second person can be useful Take off the side cover 13 20 Installing the left side cover V00622 11 Position activated charcoal fil...

Page 140: ...ine Screw side cover M6 6 Nm 4 4 lbf ft Press lightly on the side cover in the A area in order to snap the side cover on The holding lug engages in the hole on the front spoiler Mount and tighten scre...

Page 141: ...ERVICE WORK ON THE CHASSIS 13 139 13 21 Removing the right side cover K00714 10 Remove screws 1 Remove screws 2 Pull off holding lug in area A V00606 10 Remove expanding rivet 3 Take off the side cove...

Page 142: ...ten screws 1 Guideline Screw side cover M6 6 Nm 4 4 lbf ft Press lightly on the side cover in the A area in order to snap the side cover on The holding lug engages in the hole on the front spoiler Mou...

Page 143: ...ir the function of the ABS Only allow the rear wheel to spin with the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only...

Page 144: ...arning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme riding situations for example with luggage loade...

Page 145: ...ly ABS control is not available The ABS indicator lamp may also light up if the rotating speeds of the front and rear wheels differ greatly under extreme riding con ditions for example when making whe...

Page 146: ...of the brake linings Brake discs wear limit front 4 0 mm 0 157 in rear 3 6 mm 0 142 in If the brake disc thickness is less than the specified value Change the front brake disc Change the rear brake d...

Page 147: ...nue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the f...

Page 148: ...l be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid...

Page 149: ...ubstances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It...

Page 150: ...o a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Add brake fluid to level A Guideline Level A 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 251 Position the cover with the membrane Mou...

Page 151: ...ng effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed C...

Page 152: ...d do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake f...

Page 153: ...be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid...

Page 154: ...ubstances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It...

Page 155: ...move screw 1 and take off the screw cap lock V00158 11 Stand the vehicle upright Remove screw cap 2 with membrane 3 Add brake fluid to level A Brake fluid DOT 4 DOT 5 1 p 251 Mount screw cap with memb...

Page 156: ...ts Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of accidents Damaged br...

Page 157: ...inings for damage and cracking If there is wear or tearing Change the rear brake linings 14 9 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the eve...

Page 158: ...d forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not meet spe...

Page 159: ...ver Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the f...

Page 160: ...etach spring 1 Release nut 2 and use screw 3 to adjust the specified free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Info The range of adjustment is limited Hold screw 3 and...

Page 161: ...ide Remove screw 2 and pull wheel speed sensor 3 out of the hole Loosen screw 4 Loosen screws 5 Unscrew screw 4 about 6 turns and press your hand on the screw to push the wheel spindle out of the axle...

Page 162: ...the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary V00608 10 Main work Remove spacers 1 Check the wheel bearing for damage a...

Page 163: ...ke linings are correctly positioned Tighten screws 4 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft Mount and tighten screw 3 Guideline Screw front wheel spindle M8 26 Nm 19 2 lbf ft Loosen screws 4 P...

Page 164: ...point Take the motorcycle off the front lifting gear p 115 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 4 Guideline Screw fork stub M8 15 N...

Page 165: ...with the washer and chain adjuster 6 Push the rear wheel forward as far as possible and take the chain off the rear sprocket Warning Danger of accidents Damaged brake discs reduce the braking effect A...

Page 166: ...braking effect to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Main work Check the...

Page 167: ...far as possible and lay the chain on the rear sprocket Pull rear wheel back and mount wheel spindle 4 with wash ers and chain adjusters 5 Info Mount left and right chain adjusters 5 in the same posit...

Page 168: ...Remove the rear of the motorcycle from the lifting gear p 112 15 5 Checking the rear hub rubber dampers Info The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber damp...

Page 169: ...ll rubber dampers in the rear hub L02152 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Lay the...

Page 170: ...dition Warning Danger of accidents If a tire bursts while riding the vehicle becomes uncontrollable Ensure that damaged or worn tires are replaced immediately Your authorized KTM workshop will be glad...

Page 171: ...impact on the handling of the motorcy cle Worn tires have a negative effect on handling characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and...

Page 172: ...anufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than 5 yea...

Page 173: ...en the tires are cold Tire air pressure solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire air pressure with passenger full payload front 2 0 bar 29 psi rear 2 1 bar 30 psi If the tire air pressure do...

Page 174: ...es Keep sparks or open flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse...

Page 175: ...l cover 2 Disconnect positive cable 3 from the battery Detach rubber band 4 Pull the battery up and out of the battery holder Info Never operate the motorcycle with a discharged battery or without a b...

Page 176: ...e terminals of the battery must face upwards Battery ETZ 9 BS p 241 Reconnect rubber band 1 Position positive cable 2 and mount and tighten the screw Position positive terminal cover 3 V00620 11 Posit...

Page 177: ...sparks or open flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes wi...

Page 178: ...afety valves This reduces the battery capacity If the battery is depleted by repeated starting the battery must be charged immediately If the battery is left in a discharged state for an extended peri...

Page 179: ...er nator It is impossible to overcharge the battery using this device Info Never remove cover 1 Switch off the battery charger after charging and disconnect from the battery Guideline The charging cur...

Page 180: ...es Info Two fuses for the ABS are located under the protective cap next to the negative terminal of the battery These fuses protect the return pump and the hydraulic unit of the ABS The third fuse whi...

Page 181: ...se has a burned out fuse wire A Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Use spare fuses with the...

Page 182: ...re hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Use spare fuses with the correct rating only Fuse 90111088025 p 241...

Page 183: ...and fuses of the individual power consumers is located next to the posi tive terminal of the battery Preparatory work Switch off the ignition by turning the ignition key to the posi tion Remove the fr...

Page 184: ...ke light turn signal high beam low beam parking light tail light license plate lamp Fuse 7 10 A combination instrument engine electronics control unit ABS control unit Fuse 8 10 A alarm system optiona...

Page 185: ...air fuses Use spare fuses with the correct rating only Fuse 75011088010 p 241 Fuse 75011088015 p 241 Fuse 75011088030 p 241 Tip Replace the spare fuse in the fuse box so that it is available if needed...

Page 186: ...e reflector reduces the brightness Grease on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your bar...

Page 187: ...1 counterclockwise Pull the socket with low beam bulb 2 out of the headlight housing Disconnect the socket with the low beam bulb from connec tor 3 and remove Connect the new socket with the low beam...

Page 188: ...he low beam headlight setting p 188 16 7 Changing the high beam bulb Note Damage to reflector Grease on the reflector reduces the brightness Grease on the bulb will evaporate due to the heat and be de...

Page 189: ...counterclockwise Pull the socket with high beam bulb 2 out of the headlight housing Disconnect the socket with the high beam bulb from connec tor 3 and remove Connect the new socket with the high bea...

Page 190: ...ment p 190 16 8 Checking the low beam headlight adjustment 0 0 A A 0 0 B B 400726 10 Position the vehicle upright on a horizontal surface in front of a light wall and make a marking at the height of t...

Page 191: ...icable Check the low beam headlight setting The light dark boundary must lie exactly on the lower mark ing when the motorcycle is ready to operate with the rider mounted along with any luggage and a p...

Page 192: ...sition the vehicle perpendicular to the wall at a distance A from the wall and switch on the high beam Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with luggage and passen ger if...

Page 193: ...eline For a motorcycle with rider and with luggage and a passen ger if applicable the light dark boundary must be exactly on the lower marking applied in Checking the low beam head light setting Info...

Page 194: ...line For a motorcycle with rider and with luggage and a passen ger if applicable the light dark boundary must be exactly on the lower marking applied in Checking the high beam headlight setting Info T...

Page 195: ...ostics connector H01911 10 Diagnostics connector 1 is located under the front rider s seat 16 13 Front ACC1 and ACC2 E01197 10 Installation location Power supplies ACC1 1 and ACC2 2 front are located...

Page 196: ...ing of the cooling system is regulated by a valve in radiator cap 2 Heat expansion causes excess coolant to flow into compensating tank 3 When the tem perature falls this surplus coolant is sucked bac...

Page 197: ...17 195 402242 10 The coolant is cooled by the air stream and a radiator fan 4 which is controlled by a thermoswitch The lower the speed the less the cooling effect Dirty cooling fins also reduce the...

Page 198: ...of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach o...

Page 199: ...ant level must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks Info Do not start up the motorcycle Fill bleed the cooling system p 204 If the...

Page 200: ...system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do n...

Page 201: ...he coolant 25 45 C 13 49 F If the antifreeze in the coolant does not match the speci fied value Correct the antifreeze in the coolant Check the coolant level in the compensating tank The coolant level...

Page 202: ...e in the coolant Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the l...

Page 203: ...of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to...

Page 204: ...rcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating tem...

Page 205: ...immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if...

Page 206: ...bleeding the cooling system Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes...

Page 207: ...uideline 3 turns Tilt the vehicle slightly to the right Pour in coolant until it emerges without bubbles at the bleeder screw and then mount and tighten the bleeder screw immedi ately Coolant p 251 Co...

Page 208: ...running the engine in an enclosed space Start the engine and let it warm up V00178 12 Stop the engine and allow it to cool down When the engine is cool check the coolant level in the radiator and if n...

Page 209: ...n the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow...

Page 210: ...139 V00146 10 Main work Position the motorcycle upright Place a suitable container under the engine Remove screw 1 V00144 11 Remove radiator cap 2 Completely drain the coolant Mount and tighten screw...

Page 211: ...ely Coolant p 251 Completely fill the radiator with coolant Mount the radiator cap Rest the vehicle on the side stand Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result i...

Page 212: ...he coolant level in the radiator and if necessary add coolant Remove the cover of compensating tank 4 and top up the coolant level up to the MAX marking Mount the cover of the compensating tank Finish...

Page 213: ...K00697 13 All standard models Check the clutch lever for smooth operation Move the handlebar to the straight ahead position Pull the clutch lever until resistance is perceptible and determine the pla...

Page 214: ...stance is perceptible and determine the play in the clutch lever A Clutch lever play A 1 3 mm 0 04 0 12 in If the clutch lever play does not meet the specified value Adjust play in the clutch lever p...

Page 215: ...616 10 All standard models Move the handlebar to the straight ahead position Push back sleeve 1 Loosen lock nut 2 Adjust the play in the clutch level A by turning adjusting screw 3 Guideline Clutch le...

Page 216: ...EU Move the handlebar to the straight ahead position Push back sleeve 1 Loosen lock nut 2 Adjust the play in the clutch level A by turning adjusting screw 3 Guideline Clutch lever play A 1 3 mm 0 04 0...

Page 217: ...right on a horizontal surface K00720 10 Main work Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil must be between the A and B ma...

Page 218: ...nt of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents bra...

Page 219: ...move screw plug 3 with oil screen 4 Completely drain the engine oil Thoroughly clean the oil drain plugs and oil screens Position oil screen 2 and mount and tighten oil drain plug 1 with the O ring Gu...

Page 220: ...mpletely drain the engine oil Thoroughly clean the parts and sealing surface L02271 10 Insert new oil filter 7 Oil the O ring of the oil filter cover Mount oil filter cover 6 Mount and tighten the scr...

Page 221: ...ether with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the en...

Page 222: ...1066 10 Main work Remove the oil filler plug 1 with the O ring from the clutch cover and fill up with engine oil Engine oil SAE 15W 50 p 252 Info In order to achieve optimal engine performance it is n...

Page 223: ...y result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an encl...

Page 224: ...ter jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23...

Page 225: ...nd a soft sponge Never apply motorcycle cleaner to a dry motorcycle always rinse the vehicle with water first Clean the motorcycle with cold water if it has been used on salted roads Warm water enhanc...

Page 226: ...penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and pivot points Clean the chain p 122 Treat bare metal except for brake discs and the exhaust sys tem with a cor...

Page 227: ...p 256 Oil the ignition steering lock Universal oil spray p 256 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You sh...

Page 228: ...ake calipers and brake linings while cooled and installed with cold water and dry carefully Treat the engine the swingarm and all other bare or zinc plated parts except brake discs with a wax based co...

Page 229: ...can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 255 Refue...

Page 230: ...the motorcycle with the front lifting gear p 113 Cover the motorcycle with a tarp or similar cover that is perme able to air Info Do not use non porous materials since they prevent humidity from escap...

Page 231: ...01059 01 Take the motorcycle off the front lifting gear p 115 Remove the rear of the motorcycle from the lifting gear p 112 Install the battery p 174 Set the clock p 75 Perform checks and maintenance...

Page 232: ...cle is in gear and the side stand is folded out Shift gear to neutral Engine turns but does not start Operating error Carry out the start procedure p 85 Fault in fuel injection system Read out the fau...

Page 233: ...fault memory using the KTM diagnostics tool Engine dies during the trip Lack of fuel Refuel p 97 Fuse 1 3 4 or 7 is blown Change the fuses of individual power consumers p 181 The ABS warning lamp ligh...

Page 234: ...rrectly dis played Fuse 7 is blown Change the fuses of individual power consumers p 181 Set the clock p 75 Battery discharged Ignition was not switched off when vehicle was parked Recharge the battery...

Page 235: ...in Valve clearance intake cold 0 10 0 15 mm 0 0039 0 0059 in Valve clearance exhaust cold 0 15 0 20 mm 0 0059 0 0079 in Crankshaft bearing 2 slide bearings Conrod bearing Sleeve bearing Pistons Forged...

Page 236: ...trolled fully electronic ignition with digital ignition adjustment Alternator 12 V 296 W Spark plug BOSCHVR5NEU Spark plug electrode gap 1 mm 0 04 in Cooling Water cooling permanent circulation of coo...

Page 237: ...m 8 9 lbf ft Nut water pump impeller M6 10 Nm 7 4 lbf ft Loctite 243 Oil nozzle M6 6 Nm 4 4 lbf ft Loctite 243 Screw plug water pump drain hole M6 10 Nm 7 4 lbf ft Screw alternator cover M6 12 Nm 8 9...

Page 238: ...lock washer engine sprocket M6 12 Nm 8 9 lbf ft Loctite 243 Screw locking lever M6 12 Nm 8 9 lbf ft Loctite 243 Screw oil filter cover M6 10 Nm 7 4 lbf ft Screw oil pump M6 12 Nm 8 9 lbf ft Loctite 24...

Page 239: ...w plug M8 12 Nm 8 9 lbf ft Loctite 243 Screw balancer shaft gear M8 40 Nm 29 5 lbf ft Loctite 243 Screw return spring quick shifter M8 20 Nm 14 8 lbf ft Loctite 243 Stud exhaust flange M8 22 Nm 16 2 l...

Page 240: ...8 5 lbf ft Loctite 243 Nut primary gear timing chain sprocket M16x1 5 120 Nm 88 5 lbf ft Loctite 243 Oil screen screw plug small M17x1 5 12 Nm 8 9 lbf ft Screw plug alternator cover M18x1 5 10 Nm 7 4...

Page 241: ...ON 95 p 253 RC 390 TH Fuel reserve approx 1 5 l 1 6 qt 23 4 Chassis Frame Lattice frame of steel tubes powder coated Fork WP Suspension Shock absorber WP Suspension Brake system front Disc brake with...

Page 242: ...bar 29 psi rear 2 1 bar 30 psi Secondary ratio 15 45 Chain 5 8 x 1 4 520 O ring Steering head angle 66 5 Wheelbase 1 340 15 mm 52 76 0 59 in Seat height unloaded 820 mm 32 28 in Ground clearance unloa...

Page 243: ...nce free Fuse 75011088005 5 A Fuse 75011088010 10 A Fuse 75011088015 15 A Fuse 90111088025 25 A Fuse 75011088030 30 A Low beam H11 socket PGJ19 2 12 V 55 W High beam H9 socket PGJ19 5 12 V 65 W Parkin...

Page 244: ...Pilot Power Street The tires specified represent one of the possible series production tires Additional information is available in the Service section under http www ktm com 23 7 Fork 23 7 1 All sta...

Page 245: ...40 lb in Weight of rider 75 85 kg 165 187 lb 7 5 N mm 42 8 lb in Weight of rider 85 95 kg 187 209 lb 8 N mm 46 lb in Air chamber length 100 mm 3 94 in Fork length 746 mm 29 37 in Fork oil per fork leg...

Page 246: ...ber WP Performance Systems DCC RC Compression damping low speed Standard 14 clicks Compression damping high speed Standard 1 5 turns Rebound damping Standard 14 clicks Spring preload Standard 8 mm 0 3...

Page 247: ...ts chassis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw anti rotation lock handle bar stub All standard models M5 4 Nm 3 lbf ft Screw battery compartment M5 4 Nm 3 lbf ft Screw...

Page 248: ...M6 6 Nm 4 4 lbf ft Screw battery compartment M6 6 Nm 4 4 lbf ft Screw brake fluid reservoir rear brake M6 8 Nm 5 9 lbf ft Screw brake hose clamp M6 6 Nm 4 4 lbf ft Screw brake line guide on bottom tr...

Page 249: ...t M6 7 Nm 5 2 lbf ft Screw fuel tank trim M6 6 Nm 4 4 lbf ft Screw ground cable on frame M6 7 Nm 5 2 lbf ft Screw handlebar stub All stan dard models M6 8 Nm 5 9 lbf ft Loctite 243 Screw handlebar stu...

Page 250: ...6 6 Nm 4 4 lbf ft Screw side cover on front fairing M6 6 Nm 4 4 lbf ft Screw side cover retaining bracket M6 7 Nm 5 2 lbf ft Screw steering stop RC 390 R EU M6 8 Nm 5 9 lbf ft Screw wheel speed sensor...

Page 251: ...pegs bracket M8 20 Nm 14 8 lbf ft Loctite 243 Screw presilencer on frame M8 24 Nm 17 7 lbf ft Screw rear brake disc M8 21 Nm 15 5 lbf ft Loctite 243 Screw retaining bracket on fuel tank M8 13 Nm 9 6...

Page 252: ...rew side stand bracket M10x1 25 33 Nm 24 3 lbf ft Loctite 243 Nut rear wheel spindle M14x1 5 90 Nm 66 4 lbf ft Nut swingarm pivot M14x1 5 100 Nm 73 8 lbf ft Screw steering head top M16x1 5 53 Nm 39 1...

Page 253: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 254: ...for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier Motorex COOLANT M3 0 Engine oil SAE 15W 50 Standard classification JASO T903 MA2 p 257 SAE p 2...

Page 255: ...g Fork Oil Fork oil SAE 4 48601166S1 Standard classification SAE p 257 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the c...

Page 256: ...E30 E85 E100 Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grad...

Page 257: ...Recommended supplier Motorex Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Reco...

Page 258: ...ts Recommended supplier Motorex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal a...

Page 259: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 260: ...BS ABS Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces OBD On board diagnosis Vehicle system which monitors the specified parame t...

Page 261: ...LIST OF ABBREVIATIONS 28 259 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 262: ...an authorized KTM workshop ABS warning lamp lights up yellow Status or error messages relating to ABS The general warning lamp flashes yellow An operating safety warning note was detected This is also...

Page 263: ...175 removing 172 Battery cover mounting 132 removing 130 Brake discs checking 143 Brake fluid front brake adding 146 rear brake adding 151 Brake fluid level front brake checking 145 rear brake checki...

Page 264: ...unction buttons 62 indicator lamps 55 ODO display 65 overview 48 Service 66 shift warning light 57 Time Trip 1 68 Time Trip 2 71 TRIP 1 display 68 TRIP 2 display 71 TRIP F display 63 warning notes 50...

Page 265: ...ting 105 Fork legs dust boots cleaning 116 Front rider s seat mounting 119 removing 118 Front spoiler installing 134 removing 133 Front wheel installing 160 removing 159 Fuse individual power consumer...

Page 266: ...lifting gear 113 raising with the rear lifting gear 112 removing the rear from the lifting gear 112 taking off front lifting gear 115 O Oil filter changing 216 Oil screens cleaning 216 Operating subs...

Page 267: ...ule 100 103 Shift lever 41 adjusting 46 Shift speed RPM1 adjusting 76 Shift speed RPM2 adjusting 77 Shifting 88 Shock absorber compression damping general 107 high speed compression damping adjusting...

Page 268: ...bsorber 243 tires 242 Throttle grip 30 Time adjusting 75 Tire air pressure checking 170 Tire condition checking 168 Tool set 39 Transport 96 Troubleshooting 230 232 Turn signal switch 32 Type label 26...

Page 269: ...3213777en 3213777en 01 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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