KTM 85 SX, Owner'S Manual

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ENGLISH
15
PERIODIC MAINTENANCE SCHEDULE
»
85/105 SX/XC 2008
IMPORTANT SERVICE WORK THAT MUST BE PERFORMED BY AN AUTHORIZED KTM WORKSHOP
UNDER A SEPARATE ORDER
Every 20 hours Every 40 hours At least once a year Every 2 years
Clean and adjust carburetor z
Check the reed-type intake valve for wear
z z
Check the wear on the clutch disks and length of the clutch springs
z z
Check the cylinder and piston for wear z z
Check function of exhaust control z z
Check piston pin bearing z
Replace the crankshaft main bearings
z
Replace the conrod bearings z
Check the entire transmission, the shift mechanism and bearings z
Complete maintenance of fork z z
Complete maintenance of shock absorber
z
Clean and grease steering head bearings and gasket elements z
Replace the sealing cup for the foot brake cylinder z z
Replace the glass-fiber yarn filling in the silencer z z
Treat electric contacts and switches with contact grease
z
Change break fluid
z z z
Change hydraulic clutch fluid z
Change the hydraulic clutch oil
85/105 SX/XC 2008
IMPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDER OR THE MECHANIC
before each start after every cleaning for cross country use once a year
Check gear box oil level z
Check brake fluid level z
Check brake pads for wear z
Lubricate and adjust cables and nipples z
Bleed fork legs regulary
z
Remove and clean dust bellows regularly
z
Clean and lubricate chain, check tension and adjust if necessary z z
Clean air filter and filter box z z
Check tires for pressure and wear z
Check cooling liquid level z
Check fuel lines for leaks z
Empty and clean float chamber
z z
Remove, clean and oil the throttle slide
z
Check all control elements for smooth operation z
Check brake performance z z
Treat blank metal parts (with the exception of brake and exhaust systems) z
with wax-based anti corrosion agent
Check tightness of screws, nuts and hose clamps regularly z
Note: If the inspection establishes that permissible tolerances are exceeded, the respective components must be replaced.