KTM 790 DUKE 2021 Page 44 Owner'S Manual Download | Manualshive

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8 ERGONOMICS

42

8.3

Adjusting the basic position of the clutch lever

V01187-11

–

Push the clutch lever forward.

–

Adjust the basic position of the clutch lever to your hand size
by turning adjusting screw

1

.

Info

Turn the adjusting screw clockwise to increase the
distance between the clutch lever and the handlebar.
Turn the adjusting screw counterclockwise to decrease
the distance between the clutch lever and the handle-
bar.
The range of adjustment is limited.
Only turn the adjusting screw by hand, and do not use
force.
Do not make any adjustments while riding.

8.4

Adjusting the basic position of the hand brake lever

V01188-11

–

Push the hand brake lever forward.

–

Adjust the basic position of the hand brake lever to your hand
size by turning adjusting screw

1

.

Info

Turn the adjusting screw clockwise to increase the
distance between the hand brake lever and the han-
dlebar.
Turn the adjusting screw counterclockwise to decrease
the distance between the hand brake lever and the han-
dlebar.
The range of adjustment is limited.
Only turn the adjusting screw by hand, and do not use
force.
Do not make any adjustments while riding.

8.5

Adjusting the basic position of the foot brake lever

Warning

Danger of accidents

The brake system fails in the event of overheating.

If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear
brake.

–

Set the free travel on the foot brake lever in accordance with the specification.

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Summary of Contents for 790 DUKE 2021

Page 1: ...OWNER S MANUAL 2021 790 DUKE Art no 3214299en...

Page 2: ......

Page 3: ...services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM acce...

Page 4: ...5 6 5 Switches on the right side of the handlebar 16 6 5 1 Start button emergency OFF switch 16 6 6 Ignition and steering lock 16 6 7 Opening fuel tank filler cap 16 6 8 Closing the fuel tank filler c...

Page 5: ...off the front lifting gear 62 13 5 Cleaning the dust boots of the fork legs 62 13 6 Removing the passenger seat 63 13 7 Mounting the passenger seat 63 13 8 Removing the front rider s seat 63 13 9 Mou...

Page 6: ...Checking the free travel of the clutch lever 109 19 5 Setting the free travel of the clutch lever 109 20 CLEANING CARE 110 20 1 Cleaning the motorcycle 110 20 2 Checks and maintenance steps for winte...

Page 7: ...ned experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a t...

Page 8: ...afely Therefore read this instruction and all further instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various info...

Page 9: ...nger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not oper...

Page 10: ...u use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environme...

Page 11: ...erequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual An incor...

Page 12: ...vehicle front left example V01494 10 1 Combination instrument p 20 2 Ignition and steering lock p 16 3 Clutch lever p 14 4 Passenger seat 5 Grab handle p 18 6 Seat lock p 18 7 Side stand p 19 8 Shift...

Page 13: ...e V01493 10 1 Tool set p 18 2 Fuel tank filler cap 3 Light switch p 15 3 Turn signal switch p 15 3 Horn button p 15 4 Start button emergency OFF switch p 16 5 Hand brake lever p 14 6 Level viewer engi...

Page 14: ...1 is located on the steering head on the left The type label Australia 2 is located on the frame behind the steering head at the top left 5 3 Key number V01200 10 The key number 1 can be found on the...

Page 15: ...on the inner side of the fork stub 5 6 Shock absorber article number V01201 10 Shock absorber article number 1 is on the left side of the shock absorber 5 7 Steering damper article number H02669 10 S...

Page 16: ...ake is engaged using the hand brake lever 6 3 Throttle grip V01189 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination...

Page 17: ...he UP button Button 2 is the DOWN button Button 3 is the SET button Button 4 is the BACK button 6 4 4 Turn signal switch V01192 11 The turn signal switch 1 is fitted on the left side of the handle bar...

Page 18: ...on and steering lock is located in front of the upper triple clamp Possible states Ignition off In this position the ignition circuit is interrupted a running engine stops and a non running engine wil...

Page 19: ...t cover 1 of the fuel tank filler cap and insert the ignition key into the lock Note Danger of damage The ignition key may break if overloaded Damaged ignition keys must be replaced Push down on the f...

Page 20: ...seat 6 11 Grab handle V01225 10 The grab handle 1 is used for maneuvering the motorcycle If you carry a passenger the passenger can hold onto the grab handles during the trip 6 12 Passenger foot pegs...

Page 21: ...d with the foot brake lever 6 15 Side stand 402029 10 The side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up dur...

Page 22: ...function check Info The malfunction indicator lamp always lights up as long as the engine is not running If the engine is running and the malfunction indicator lamp lights up stop taking care not to...

Page 23: ...sensor The display mode cannot be changed manually 7 4 Warnings H02619 01 If the general warning lamp lights up among the indicator lamps p 21 the corresponding message appears in the display Pressin...

Page 24: ...up yellow The OBD has detected a malfunction in the vehicle electronics Come safely to a halt and contact an authorized KTM workshop ABS warning lamp lights up yellow Status or error messages relatin...

Page 25: ...ed is still displayed 1 Gear display 2 Bluetooth optional 3 Ride Mode p 104 4 Unit for the speedometer 5 Fuel level display p 25 6 Coolant temperature indicator p 25 7 Range display 8 Speed 9 Odometer...

Page 26: ...splay In the Shift Light menu the engine speed for the shift warning light can be set The shift warning light is always active during the running in phase up to 1 000 km 600 mi The shift warn ing ligh...

Page 27: ...uages except for EN US The time 1 is displayed in 12 hour format if the language is set to EN US The time can be configured in the Clock Date menu Info The time must be reset if the 12 V battery was d...

Page 28: ...ed Pressing the SET button again opens the menu Press the UP or DOWN button to activate the menu item and select it with the SET button You can directly open five freely configurable menus in the Favo...

Page 29: ...Fuel range indicates the possible distance you can cover with the fuel reserve Press and hold the but ton for 3 5 seconds In the Trip 2 menu all entries apart from Fuel range are deleted 7 13 4 Genera...

Page 30: ...ettings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until Bluetooth is marked on the display Switch the Bluetooth on and off using the SET button In...

Page 31: ...the display Press the SET button to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until U...

Page 32: ...marked on the display Press the SET button to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN butt...

Page 33: ...DOWN button until DRL is marked on the dis play Press the SET button to switch the daytime running light on or off 7 13 14 TPMS warning V01141 01 Condition The motorcycle is stationary Model with TPM...

Page 34: ...opened by pressing the UP button Info In drive mode TRACK the UP button can be used to set the slip adjustment 7 13 16 Quick Selector 2 V01122 01 Condition The motorcycle is stationary Press the SET...

Page 35: ...the menu is closed Press the UP or DOWN button until the Trips Data menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until the Service menu is marked on...

Page 36: ...le trac tion control settings that are coordinated with each other SPORT homologated performance with very direct response the motorcycle traction control allows greater slip on the rear wheel STREET...

Page 37: ...i Wheelie Mode on and off using the SET button 7 13 24 Launch control V01143 01 Condition The drive mode TRACK is activated Press the SET button when the menu is closed Press the UP or DOWN button unt...

Page 38: ...ressed for 3 5 seconds to switch off the ABS Info Do not open the throttle during deactivation After the ignition is switched back on ABS is reacti vated 7 13 27 ABS Mode V01132 01 Condition The motor...

Page 39: ...the UP or DOWN button to select the function Use the SET button to set the engine speed for the gear shift recom mendation Once the engine speed reaches the engine speed specified at Lights up the sp...

Page 40: ...llphone can be paired with the KTM MY RIDE control unit In the submenu Headset a suitable headset can be paired with the KTM MY RIDE control unit Press the SET button to open the menu When pairing the...

Page 41: ...one volume which is low enough for you to still clearly hear acoustic signals Press the UP or DOWN button until Audio player is marked on the display Press the SET button to open the menu Press and ho...

Page 42: ...hone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the SET button to accept...

Page 43: ...handlebar may break as a result Change the handlebar if the handlebar is damaged or bent V01210 10 Remove screws 1 Take off the handlebar clamps 2 Posi tion the handlebar so that screws 3 are accessib...

Page 44: ...1 Push the hand brake lever forward Adjust the basic position of the hand brake lever to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance be...

Page 45: ...til the free travel A is present If necessary adjust the basic posi tion of the foot brake lever Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold screw 5 and tighten nut 4 Guideline R...

Page 46: ...ting the basic position of the shift lever H02668 10 Loosen nut 1 holding threaded rod 2 Loosen nut 3 holding threaded rod 2 Info Nut 3 has a left handed thread Turn threaded rod 2 to adjust the shift...

Page 47: ...els approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate...

Page 48: ...ording to the manufacturer s instructions Warning Danger of accidents Carrying luggage alters handling characteristics at high speed Adapt your speed to your payload Ride more slowly if your motorcycl...

Page 49: ...ge make sure you secure it firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed the maximum permissible weight a...

Page 50: ...motorcycle and check the rear mirror setting Check the fuel level 10 2 Starting the vehicle Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death...

Page 51: ...imultaneously open the throttle carefully 10 4 Launch Control H02000 01 Launch Control is a vehicle electronics function Launch control adjusts the engine speed in order to achieve the best possible a...

Page 52: ...ift up and down with out actuating the clutch Because there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check wheth...

Page 53: ...rate speed until the tires reach operating tem perature Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderat...

Page 54: ...ward gears in the figure The neutral or idle position is between the first and second gears First gear is used for starting off or for steep inclines The operating temperature is reached when 5 bars o...

Page 55: ...in the combination instrument you can shift down in the speed range shown without pulling the clutch lever Info The maximum engine speed before shifting down in revolutions per minute is shown in the...

Page 56: ...emove salt from the brake linings and the brake discs Warning Danger of accidents ABS may increase the stopping distance in certain situations Adjust application of the brakes to the respective riding...

Page 57: ...ng the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand Note Fire hazar...

Page 58: ...or refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of po...

Page 59: ...not allow fuel to enter the groundwater the soil or the sewage system V01463 10 Switch off the engine Open fuel tank filler cap p 16 Fill the fuel tank with fuel up to the lower edge A of the filler...

Page 60: ...cs p 71 Check the brake lines for damage and leakage Check the front brake fluid level p 71 Check the rear brake fluid level p 74 Change the front brake fluid Change the rear brake fluid Check the fre...

Page 61: ...000 km 620 mi Check the frame Check the link fork Check clean the oil nozzle for clutch lubrication Check the swingarm bearing for play Check the wheel bearing for play Change the coolant p 102 Empty...

Page 62: ...nfo The spring preload defines the initial status of the spring operation on the shock absorber The best spring preload setting is achieved when it is set for the weight of the rider and that of any l...

Page 63: ...parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402029 10 Secure the motorcycle against falling over Remove the rear lifting gear and lean the vehicle on side st...

Page 64: ...downward Info The dust boots remove dust and coarse dirt particles from the inside fork tubes Over time dirt can accumu late behind the dust boots If this dirt is not removed the oil seals behind can...

Page 65: ...to the storage compartment lower the rear and push forward Press passenger seat downward until it clicks into place Warning Danger of accidents The seat can come loose from the anchoring if it is not...

Page 66: ...n the tank The holding lugs 2 engage in the loops B on the frame V01239 11 Mount and tighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finally check that the front rider s seat i...

Page 67: ...h the rear lifting gear p 61 400725 01 Main work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 129 After drying apply chain spray Street ch...

Page 68: ...ion does not meet the specification Adjust the chain tension p 66 Finishing work Remove the rear of the motorcycle from the lifting gear p 61 13 13 Adjusting the chain tension Warning Danger of accide...

Page 69: ...nt chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread and contac...

Page 70: ...0 71 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear...

Page 71: ...chain sliding guard If the chain sliding guard is highly worn on the underside in the marked area E Replace the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sli...

Page 72: ...that prevents locking of the wheels when driving straight ahead without the influence of lateral forces Warning Danger of accidents Driving aids can reduce the probabil ity of a fall only within physi...

Page 73: ...ke linings Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in If the brake disc thickness is less than the specified value Change the front brake discs Change the rear brake disc Check...

Page 74: ...lothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately a...

Page 75: ...the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are de...

Page 76: ...nue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the f...

Page 77: ...is changed in accordance with the service schedule Your authorized KTM workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease fi...

Page 78: ...ng effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed C...

Page 79: ...iper has been removed Remove screws 4 Press back the brake linings by slightly tilting the right brake caliper laterally on the brake disc Pull the right brake caliper carefully back from the brake di...

Page 80: ...tact surfaces A of the spacers Long life grease p 129 V01246 10 Insert wide spacer 2 on the left in the direction of travel Insert narrow spacer 3 on the right in the direction of travel Info Arrow B...

Page 81: ...en screws 5 on both sides Guideline Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Position wheel speed sensor 6 in the hole Mount and tighten screw 7 Guideline Screw wheel speed sen...

Page 82: ...damage Hold the rear wheel and remove the wheel spindle Pull the rear wheel back until the brake caliper bracket is sus pended freely between the brake disc and rim Warning Danger of accidents Damaged...

Page 83: ...129 Clean the contact areas on the brake caliper bracket and link fork V01242 12 Engage the thrust bearing of brake caliper bracket B and the link fork Jack up the rear wheel into the link fork posit...

Page 84: ...ove the rear wheel p 79 V01252 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing of the rear sprocket carrier Check the damping rubber pieces 2 of the rear hub for dam...

Page 85: ...handling character istic Only use tires wheels approved by KTM with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not y...

Page 86: ...fe 400695 01 Remove the protection cap Check the tire pressure when the tires are cold Tire pressure when solo front 2 3 bar 33 psi rear 2 6 bar 38 psi Tire pressure with passenger full payload front...

Page 87: ...en down vehicle to the near est workshop instead of using tire repair spray Option With TPMS Note Material damage Tire repair spray damages the tire pressure sensor Note that after using tire repair s...

Page 88: ...are good Activate the daytime running light DRL in the combination instrument This is controlled by the ambient light sensor in the combination instrument When visibility conditions are good the low...

Page 89: ...d out of the battery compart ment 16 3 Installing the 12 V battery V01202 10 Main work Position the 12 V battery in the battery compartment 12 V battery HTZ12A BS p 121 The battery terminals face oppo...

Page 90: ...contain environmentally hazardous materials Do not dispose of 12 V batteries as household waste Dispose of 12 V batteries at a collection point for used batteries Note Environmental hazard Hazardous s...

Page 91: ...ty of the 12 V battery and to test the alternator In addition you cannot overcharge the 12 V battery with this device Info Charge the 12 V battery to a maximum of 10 of the capacity specified on the b...

Page 92: ...se is under the passen ger seat Preparatory work Remove the passenger seat p 63 V01205 10 Main work Remove protection cap 1 V01206 10 Remove faulty main fuse 2 Info A faulty fuse has a burned out fuse...

Page 93: ...01209 10 To change the fuse of the ABS hydraulic unit Remove the protection cap and fuse 1 Info A faulty fuse has a burned out fuse wire A Insert the spare fuse with the correct rating Fuse 7501108801...

Page 94: ...the faulty fuse Guideline Fuse 1 10 A ignition Fuse 2 10 A ignition engine control unit electronic fuel injection fuel vapor retention system lambda sensor immo bilizer alarm system Fuse 3 10 A fuel...

Page 95: ...t V01212 10 Completely unscrew adjusting screw 1 Info The adjusting screw is fastened to the headlight mask by a ball head holder Do not pull the adjusting screw out of the ball head adjuster V01217 1...

Page 96: ...sk rack must be removed in order to gain access to the ACC1 and ACC2 power supply Preparatory work Loosen the headlight mask with the headlight p 93 V01218 10 Main work Remove screws 1 Remove screws 2...

Page 97: ...tighten screws 2 Guideline Screw headlight EJOTPT K50x14 2 Nm 1 5 lbf ft Finishing work Mount the headlight mask with the headlight p 93 Check the headlight setting p 95 16 12 Checking the headlight s...

Page 98: ...t range If you have a payload you may have to correct the headlight range Screw 1 also secures the headlight Ensure the screw is always screwed in far enough 400726 11 Set the headlight to marking B G...

Page 99: ...location Power supplies ACC1 1 and ACC2 2 front are located under the cover of the headlight mask rack 16 16 ACC1 and ACC2 rear V01215 10 Installation location The rear power supplies ACC1 1 and ACC2...

Page 100: ...le operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating tempera...

Page 101: ...1 Mount cap 2 of the compensating tank Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level an...

Page 102: ...st be between MIN and MAX If the coolant level in the compensating tank is not at the required level but the tank is not empty Remove cap of the compensating tank Replenish coolant up to a level betwe...

Page 103: ...he engine Remove screw 1 with the seal ring Remove the radiator cap Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw plug water pump drain hole EJOTALtracs P...

Page 104: ...sary add coolant Check coolant level in the compensating tank p 99 17 6 Changing the coolant Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do n...

Page 105: ...ghten bleeder screw 3 immedi ately Coolant 1 4 l 1 5 qt Coolant p 127 Completely fill the radiator with coolant Mount radiator cap 2 Rest the vehicle on the side stand Danger Danger of poisoning Exhau...

Page 106: ...e The riding mode selected last appears in the display The riding mode can also be changed while riding with a closed throttle grip Info The riding mode selection does not influence the ABS 18 2 Motor...

Page 107: ...e slip adjustment can be set while riding with a closed menu using the UP or DOWN button Info The slip adjustment is only available in drive mode TRACK 18 4 Throttle response V01144 01 Possible states...

Page 108: ...l 19 2 Changing the engine oil and oil filter cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and s...

Page 109: ...e sealing surfaces V01237 10 Insert new oil filter 5 Info Only insert the oil filter by hand Oil the O ring of the oil filter cover Position oil filter cover 4 Mount and tighten screws 3 Guideline Scr...

Page 110: ...e wear of the engine H01066 10 Main work Remove filler plug 1 with the O ring and fill up with engine oil Fill engine oil to the middle of the level viewer Engine oil SAE 10W 50 p 127 Info In order to...

Page 111: ...ever until resistance is perceptible and deter mine the free travel A Free travel of clutch lever A 5 mm 0 2 in If the free travel of the clutch lever does not meet specifi cations Set the free travel...

Page 112: ...id direct sunshine when cleaning the motorcycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a no...

Page 113: ...nd maintenance steps for winter operation Info If you use the motorcycle in winter salt can be expected on the roads You should therefore take precau tions against aggressive road salt After riding on...

Page 114: ...ens p 106 Check the antifreeze and coolant level p 98 Check tire pressure p 84 Remove the 12 V battery p 86 Charge the 12 V battery p 88 Guideline Storage temperature of the 12 V battery without direc...

Page 115: ...motorcycle off the front lifting gear p 62 Remove the rear of the motorcycle from the lifting gear p 61 Charge the 12 V battery p 88 Install the 12 V battery p 87 Set the time and date Perform checks...

Page 116: ...rocedure p 48 Engine has too little power Air filter is very dirty Remove the air filter Install the air filter Fuel filter is very dirty Check the fuel pressure Malfunction in the electronic fuel inj...

Page 117: ...screens p 106 Headlight and position light are not functioning Fuse 6 blown Change the fuses of individual electri cal power consumers p 92 Turn signal brake light and horn are not functional Fuse 5...

Page 118: ...d light alloy Piston rings 1 compression ring 1 lower compression ring 1 oil ring with spring expander Engine lubrication Semi dry sump lubrication system with two trochoid pumps Primary transmission...

Page 119: ...shift drum retaining bracket M5 6 Nm 4 4 lbf ft Loctite 243 Screw shift shaft sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw thermostat case M5 6 Nm 4 4 lbf ft Loctite 243 Nut cable on starter motor M6...

Page 120: ...water pump cover M6 10 Nm 7 4 lbf ft Loctite 243 Screw water pump wheel M6 10 Nm 7 4 lbf ft Loctite 243 Nut exhaust flange M8 15 Nm 11 1 lbf ft Copper paste Oil nozzle for clutch lubrication M8 5 Nm...

Page 121: ...th stage 90 Collar greased thread oiled Screw plug cylinder head oil drain M12x1 5 15 Nm 11 1 lbf ft Screw rotor M12x1 5 90 Nm 66 4 lbf ft Thread greased Screw plug water jacket M16x1 5 20 Nm 14 8 lbf...

Page 122: ...oating Brake discs diameter front 300 mm 11 81 in rear 240 mm 9 45 in Brake discs wear limit front 4 5 mm 0 177 in rear 4 5 mm 0 177 in Tire pressure when solo front 2 3 bar 33 psi rear 2 6 bar 38 psi...

Page 123: ...specified represent one of the possible series production tires Additional information is available in the Service section under KTM com 23 7 Fork Fork article number 0636C126T301112 Fork WP Suspensio...

Page 124: ...5 2 Nm 1 5 lbf ft Screw combination switch right M5 5 Nm 3 7 lbf ft Screw engine sprocket cover M5 5 Nm 3 7 lbf ft Loctite 243 Screw headlight mask M5 5 Nm 3 7 lbf ft Loctite 243 Screw heat guard M5 5...

Page 125: ...ft shaft deflector on shift shaft M6 10 Nm 7 4 lbf ft Loctite 243 Screw wheel speed sensor M6 6 Nm 4 4 lbf ft Nut manifold on cylinder head M8 Tighten the nuts evenly Do not bend the metal 20 Nm 14 8...

Page 126: ...f ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw front footrest bracket M10x30 45 Nm 33 2...

Page 127: ...Adjusting screw swingarm M20LHx1 5 10 Nm 7 4 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread and contact area of wheel spindle greased Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf f...

Page 128: ...n website http www ktm com btrouter KTM AG hereby declares that the Immo641 wireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at the fol...

Page 129: ...Only use coolant that complies with the requirements stated see specifications on the container and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must...

Page 130: ...ard classification SAE p 130 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded R...

Page 131: ...Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine Preserving materials for paints metal and rubber Recommended supplier MOTOREX Moto Protect Special cleane...

Page 132: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 133: ...ts rear wheel locking with excessive engine braking effect by lightly opening the throttle valve KTM MY RIDE System for wireless communication with appropriate cellphones and headsets for telephony an...

Page 134: ...29 LIST OF ABBREVIATIONS 132 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 135: ...ectronics Come safely to a halt and contact an authorized KTM workshop ABS warning lamp lights up yellow Status or error messages relating to ABS TC indicator lamp lights up yellow MTC p 104 is not en...

Page 136: ...ng 66 checking 65 Clutch lever 14 basic position adjusting 42 Combination instrument 20 40 ABS 36 ABS Mode 36 activation and test 20 Anti wheelie mode 35 Audio player 39 Bluetooth 28 Clock Date 30 coo...

Page 137: ...rider s seat mounting 64 Front rider s seat removing 63 Front wheel installing 78 removing 77 Fuel tank filler cap closing 17 opening 16 Fuel oils etc 9 Fuse for individual electrical power consumers...

Page 138: ...fting 50 Shock absorber spring preload adjusting 60 Shock absorber article number 13 Side stand 19 Slip adjustment 105 Spare parts 9 Start button 16 Starting 48 Steering damper article number 13 Steer...

Page 139: ...3214299en 3214299en 03 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM com Photo Mitterbauer KISKA KTM...

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