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TECHNICAL DATA - CHASSIS TIGHTENING TORQUES

9

4TECHNICAL DATA - CHASSIS TIGHTENING TORQUES

Screw, combination instrument

1

 

Nm (0.7

 

lbf

 

ft)

Screw, combination instrument holder

1

 

Nm (0.7

 

lbf

 

ft)

Screw, side stand switch

M4

2

 

Nm (1.5

 

lbf

 

ft)

Loctite

®

243™

Spoke nipple, front wheel
(690

 

SUPERMOTO)

M4,5

5

 

Nm (3.7

 

lbf

 

ft)

Remaining screws, chassis

M5

4

 

Nm (3

 

lbf

 

ft)

Screw, exhaust heat shield

M5

5

 

Nm (3.7

 

lbf

 

ft)

Loctite

®

243™

Screw, pressure regulator

M5

4

 

Nm (3

 

lbf

 

ft)

Screw, footbrake pedal foothold

M5

6

 

Nm (4.4

 

lbf

 

ft)

Loctite

®

243™

Screw, plastic clamp of brake line on
fork leg

M5

2

 

Nm (1.5

 

lbf

 

ft)

Screw, fuel pump

M5

4

 

Nm (3

 

lbf

 

ft)

Screw, fuel level indicator

M5

3

 

Nm (2.2

 

lbf

 

ft)

Screw, side cover

M5

2

 

Nm (1.5

 

lbf

 

ft)

Screw, seat lock

M5

3

 

Nm (2.2

 

lbf

 

ft)

Loctite

®

222

Screw, starter cable on starter

M5

3

 

Nm (2.2

 

lbf

 

ft)

Spoke nipple, rear wheel (690

 

SUPER-

MOTO)

M5

5

 

Nm (3.7

 

lbf

 

ft)

Remaining nuts, chassis

M6

15

 

Nm (11.1

 

lbf

 

ft)

Remaining screws on fuel tank

M6

6

 

Nm (4.4

 

lbf

 

ft)

Remaining screws, chassis

M6

10

 

Nm (7.4

 

lbf

 

ft)

Screw, brake fluid reservoir of rear
brake

M6

5

 

Nm (3.7

 

lbf

 

ft)

Screw, battery holder

M6

3

 

Nm (2.2

 

lbf

 

ft)

Screw, rear brake disc (690

 

SUPER-

MOTO)

M6

14

 

Nm (10.3

 

lbf

 

ft)

Loctite

®

243™

Screw, front brake disc (690

 

SUPER-

MOTO)

M6

14

 

Nm (10.3

 

lbf

 

ft)

Loctite

®

243™

Screw, footbrake cylinder

M6

10

 

Nm (7.4

 

lbf

 

ft)

Loctite

®

243™

Screw, horn

M6

6

 

Nm (4.4

 

lbf

 

ft)

Loctite

®

243™

Screw, license plate holder

M6

8

 

Nm (5.9

 

lbf

 

ft)

Screw, ball joint of push rod on foot-
brake cylinder

M6

10

 

Nm (7.4

 

lbf

 

ft)

Loctite

®

243™

Screw, lower radiator bracket

M6

5

 

Nm (3.7

 

lbf

 

ft)

Screw, fuel tap

M6

Tightening sequence:
tighten in parallel
6

 

Nm (4.4

 

lbf

 

ft)

Screw, magnetic holder on side stand

M6

10

 

Nm (7.4

 

lbf

 

ft)

Loctite

®

243™

Screw, voltage regulator/rectifier

M6

8

 

Nm (5.9

 

lbf

 

ft)

Screw, SLS valve

M6

6

 

Nm (4.4

 

lbf

 

ft)

Screw, headlight mask

M6

5

 

Nm (3.7

 

lbf

 

ft)

Screw, side stand bracket

M6

10

 

Nm (7.4

 

lbf

 

ft)

Loctite

®

243™

Screw, control unit holder

M6

3

 

Nm (2.2

 

lbf

 

ft)

Nut, rear sprocket screw

M8

35

 

Nm (25.8

 

lbf

 

ft)

Loctite

®

243™

Nut, manifold on cylinder head

M8

25

 

Nm (18.4

 

lbf

 

ft)

Copper paste

Remaining nuts, chassis

M8

30

 

Nm (22.1

 

lbf

 

ft)

Remaining screws, chassis

M8

25

 

Nm (18.4

 

lbf

 

ft)

Screw, exhaust clamp on main silencer M8

25

 

Nm (18.4

 

lbf

 

ft)

Screw, exhaust clamp on manifold

M8

25

 

Nm (18.4

 

lbf

 

ft)

Copper paste

Screw, rear brake disc (690

 

SUPER-

MOTO

 

R)

M8

30

 

Nm (22.1

 

lbf

 

ft)

Loctite

®

243™

Screw, front brake disc (690

 

SUPER-

MOTO

 

R)

M8

30

 

Nm (22.1

 

lbf

 

ft)

Loctite

®

243™

Screw, spring holder on side stand
bracket

M8

25

 

Nm (18.4

 

lbf

 

ft)

Loctite

®

243™

Summary of Contents for 690 SUPERMOTO AUS Packaging 5 2008

Page 1: ...SETUP INSTRUCTIONS 2008 Packaging 5 690 SUPERMOTO EU 690 SUPERMOTO AUS UK 690 SUPERMOTO R EU 690 SUPERMOTO R AUS UK 690 SUPERMOTO R USA ART NO 3211381en...

Page 2: ......

Page 3: ...s the right to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local condi...

Page 4: ...function Indicates an unexpected reaction e g of a work step or a function Identifies a page reference more information is provided on the specified page Formats used The typographical and other forma...

Page 5: ...the transport holder 100321 01 Position the operating elements on the right half of the handlebar Position the handlebar Position the handlebar clamps Fit and slightly tighten the four screws 100322...

Page 6: ...ive plastic Carefully loosen and remove the tensioning belt over the link fork Info An assistant prevents the motorcycle from falling over Carefully loosen and remove the tensioning belts around the l...

Page 7: ...place with an audible click Remove the ignition key from the seat lock Finally check that the seat is correctly mounted 3 3 Reinstalling the fuel tank Remove the seat S 5 100173 10 Remove screw Info T...

Page 8: ...e defective or used batteries to a battery recycling operator Warning Environmental hazard Problem materials cause environmental damage Dispose of oil grease filters fuel cleaning substances brake flu...

Page 9: ...115 10 Switch on the ignition by turning the ignition key to the position 690 SUPER MOTO R USA Press the MODE button several times until the ODO display mode is active Keep the MODE button and the SET...

Page 10: ...allowed contact a doctor immediately Change clothing that has come into contact with fuel Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get...

Page 11: ...TO M6 14 Nm 10 3 lbf ft Loctite 243 Screw front brake disc 690 SUPER MOTO M6 14 Nm 10 3 lbf ft Loctite 243 Screw footbrake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw horn M6 6 Nm 4 4 lbf ft Loctit...

Page 12: ...brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Screw lower subframe M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 50 N...

Page 13: ...SUBSTANCES 11 5 SUBSTANCES Super unleaded ROZ 95 RON 95 PON 91 according to DIN EN 228 ROZ 95 RON 95 PON 91...

Page 14: ...3211381en 3211381en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 04 2008 Photo Mitterbauer...

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