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3

WORK

11

3.11

Mounting heel protector

Info

The operations are the same for the left and right sides.

S00808-10

Warning

Forfeiture of homologation and insurance cover

The vehicle is homologated

as 2-seater. If the heel protector is fitted instead of the footrest bracket, the
vehicle no longer conforms to the homologation and must not be operated in
this form without alterations to the registration papers.

Set up and operate the vehicle as a 2-seater or have changes made to
the registration papers.

Position the heel protector

. Mount and tighten screws

.

Guideline

Screw, heel protector

M8x12

5 Nm
(3.7 lbf ft)

Loctite

®

243™

3.12

Refueling

Danger

Fire hazard

Fuel is highly flammable.

Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.

The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.

Warning

Danger of poisoning

Fuel is poisonous and a health hazard.

Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with
the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with
soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel.

Note

Material damage

Premature clogging of the fuel filter.

In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with
the fuel system.

Only refuel with clean fuel that meets the specified standards.

Warning

Environmental hazard

Improper handling of fuel is a danger to the environment.

Do not allow fuel to get into the ground water, the ground, or the sewage system.

400405-10

Switch off the engine.

Open the filler cap. (

p. 9)

Fill the fuel tank with fuel up to measurement

.

Guideline

Measurement

20 mm (0.79 in)

Total fuel tank
capacity, approx.

12 l (3.2 US gal)

Super unleaded (ROZ 95/RON 95/PON
91) (

p. 15)

Close the filler cap. (

p. 9)

Summary of Contents for 690 SMC R 2016 Series

Page 1: ...SETUP INSTRUCTIONS 2016 690 SMC R Art no 3213429en ...

Page 2: ......

Page 3: ...olors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options devi ations from illustrations and descriptions misprints and other errors The models portrayed partly contain special equipment that does no...

Page 4: ...page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a protected name Brand Identifies a trademark Underlined terms Refe...

Page 5: ...hicle until you have finished work on the vehicle Remove the separate enclosure and unpack it Check the separate enclosure for completeness Check the vehicle for transport damage S00794 10 Remove the controls from the transport holder Remove the screws and handlebar clamps Remove the transport holder S00795 10 Remove screw of the right hand guard S00796 10 Position the controls on the right half o...

Page 6: ...e throttle grip for smooth operation Mount and tighten the screw of the right hand guard Tighten screws and Guideline Screw combination switch left M5 3 5 Nm 2 58 lbf ft Screw clutch assembly M6 5 Nm 3 7 lbf ft K00062 01 Mount and tighten the rear mirror adapter and rear mirror on both sides 100308 01 Mount the footrests with springs and pins Secure the pins using washers and cot ter pins Pliers f...

Page 7: ...unt rear footrest bracket p 10 Operation as a 1 seater only if requested by customer Warning Forfeiture of homologation and insurance cover The vehicle is homologated as 2 seater If the heel protector is fitted instead of the footrest bracket the vehicle no longer conforms to the homologation and must not be operated in this form without alterations to the registration papers Set up and operate th...

Page 8: ...rning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the e...

Page 9: ... The battery contains elements that are harmful to the environment Do not dispose of batteries with the household waste Dispose of a defective battery in an environmentally friendly manner Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel clean...

Page 10: ...battery Guideline The charge current charge voltage and charge time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Finishing work Install the battery p 8 Mount the seat p 6 Set the clock p 12 3 5 Installing the battery S00621 11 Main work Insert the battery into the battery compartment with the terminals facing rearward Battery YTZ10S Position retainin...

Page 11: ...eathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that has been contaminated with fuel Store fuel properly in a suitable canister and keep away from children Warning Environmental hazard Improper handli...

Page 12: ...own in the figure Fit and slightly tighten the screws of the grab handles Close the filler cap p 9 Fit and tighten the screws on the rear fairing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 100314 10 Mount and tighten screws Tighten the screws of the grab handles Guideline Screw grab handle M8 10 Nm 7 4 lbf ft Mount the seat p 6 3 10 Mounting rear footrest bracket Info The operations ar...

Page 13: ...rfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physici...

Page 14: ...the MODE button and the SET button pressed simultaneously The time display begins to flash Press the MODE button to set the hour Press the SET button to set the minute Keep the MODE button and the SET button pressed simultaneously The time is set 3 14 Setting the kilometers or miles Info If the unit is changed the value is retained and converted accordingly Make the setting according to the countr...

Page 15: ...ressure regulator M5 4 Nm 3 lbf ft Screw throttle grip M5 3 5 Nm 2 58 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws on fuel tank M6 5 Nm 3 7 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw connection foot brake cylinder M6 10 Nm 7 4 lbf ft Screw ABS control unit M6 5 Nm 3 7 lbf ft Screw air filter box top M6 2 Nm 1 5 lbf ft Screw ball joint of push rod on foot brake ...

Page 16: ... M8x16 25 Nm 18 4 lbf ft Screw side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw spring holder on side stand bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bot...

Page 17: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 18: ... 3213429en 3213429en 11 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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