ENGLISH
18
PERIODIC MAINTENANCE SCHEDULE 2003
after / every
2500 km
or
25 hours
1. Service after
1000 km
or
10 hours
after / every
5000 km
or
once a year
IF MOTORCYCLE IS USED FOR COMPETITION 5000 KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S
ERVICE INTERVALLS SHOULD NEVER BE EXCEED BY MOOR THAN
5
HOURS OR
500
KM
.
M
AINTENANCE WORK DONE BY
KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER
!
A washed motorcycle can be checked more quickly which saves money!
Change engine oil, oil filter, and micro-filter
●
●
●
Clean oil screens and magnet of drain plug
●
●
●
Check oil lines for damage and kink-less arrangement
●
●
Check and adjust spark plug, replace every 10,000 km
●
Check and adjust valve clearance
●
●
Check engine fastening screws for tight fit
●
●
Make sure all engine screws accessible from the outside are screwed tight
●
●
Check carburetor connection boots for cracks and leaks
●
Check idle setting
●
●
Check bleeder hoses for damage and kink-free arrangement
●
●
Check cooling system for leaks, antifreeze protection
●
●
Check exhaust system for leaks and suspension
●
●
Check actuating cables for damage, smooth operation, and kink-less
●
●
arrangement, adjust and lubricate
Clean air filter and air filter box
●
Check cables for damage and kink-less arrangement
●
Check headlamp adjustment
●
Check electrical system for function; (low/high beams, stop light, turn indicators,
●
●
tell-tale lamps, horn, emergency-off switch)
Make sure all screws and nuts are tight
●
●
Check brake fluid level, lining thickness, and brake discs
●
●
Check brake lines for damage and leaks
●
●
Check/adjust smooth operation, free travel of handbrake/footbrake levers
●
●
Check screws of brake system for tight fit
●
●
Check suspension strut and fork for leaks and proper function
●
●
Check O-ring of suspension strut for wear
●
Clean dust sleeves
●
Bleed fork legs
●
●
Check swinging-fork pivot
●
Check/adjust steering-head bearing
●
●
Lubricate reversing lever
●
Check all chassis screws for tight fit (fork plates, fork leg, axle nuts/screws,
●
●
swinging-fork pivot, reversing lever, suspension strut)
Check spoke tension and rim join
●
●
Check tire condition and inflation pressure
●
●
Check chain and chain guides for wear, force fit and tension
●
●
Check screws on pinion and chain sprocket for locking devices and a tight fit
●
●
Lubricate chain
●
●
Check wheel bearings and jerk damper for play
●
IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
Perform complete fork maintenance
●
Perform complete suspension strut maintenance
●
Perform complete reversing lever maintenance
●
Replace glass-fiber yarn packing of main silencer
●
Clean and lubricate steering-head bearing and sealing elements
●
Clean and adjust the carburetor
●
Treat the electrical contacts and switches with contact spray
●
Change brake fluid
●
WHEELS
CHASSIS
BRAKES
ADD-ON-PARTS
CARBURATOR
ENGINE
660 SMC
every 2 years
or 20000 km
at least
once a year
every 2500 km
or 25 hours
Summary of Contents for 660 SMC 2003
Page 46: ...ENGLISH 45...
Page 52: ...ANHANG APPENDIX 1...
Page 53: ...ANHANG APPENDIX 2 660 SMC 2003...
Page 54: ...ANHANG APPENDIX 3 KTM 660 SMC 2003...
Page 55: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at 321054...
