background image

3

WORK

6

3.5

Installing the front fender

H00141-10

Position the fender with drill holes

in the holding lugs on the start number

plate.

The holding lugs engage in the drilled holes.

602674-11

Position the front fender. Mount and tighten screws

.

Guideline

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

3.6

Refueling

Danger

Fire hazard

Fuel is highly flammable.

Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.

The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.

Warning

Danger of poisoning

Fuel is poisonous and a health hazard.

Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with
the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with
soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel.

Warning

Environmental hazard

Improper handling of fuel is a danger to the environment.

Do not allow fuel to get into the ground water, the ground, or the sewage system.

Switch off the engine.

Open the filler cap. (

p. 7)

A

A

400382-10

Fill the fuel tank with fuel up to measurement

.

Guideline

Measurement of

35 mm (1.38 in)

Fuel tank capac-
ity, approx.

3.5 l (3.7 qt.)

Super unleaded (95 octane) mixed
with 2-stroke engine oil (1:60)

(

p. 9)

Engine oil, 2-stroke (

p. 9)

Close the filler cap. (

p. 7)

Summary of Contents for 65 SX 2016

Page 1: ...SETUP INSTRUCTIONS 2016 65 SX Art no 3213431en ...

Page 2: ......

Page 3: ...tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options devi ations from illustrations and descriptions misprints and other errors The models portrayed partly contain special equipmen...

Page 4: ...page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a protected name Brand Identifies a trademark Underlined terms Refe...

Page 5: ... p 4 Remove the protective film from the handlebar and start number plate K00344 10 Position the handlebar with handlebar clamps Mount and tighten the screws Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Check the handlebar position If the handlebar position is not adjusted as required by the customer Adjust the handlebar position p 5 Remove the screw of brake line guide Position the brake ...

Page 6: ...e lift stand Remove the lift stand To park the motorcycle insert plug in stand into the plug in stand bracket on the left side of the vehicle Info Remove the plug in stand before riding 3 3 Installing the front wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner whe...

Page 7: ...ent or straightened it will cause material fatigue and the handlebar can break Always replace handle bar 601951 11 Remove the screws Take off the handlebar clamps Remove the handlebar and lay it to one side Info Protect the motorcycle and its attachments from damage by covering them Do not bend the cables and lines Remove the screws Remove the handlebar support Place the handlebar support in the r...

Page 8: ...g Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated...

Page 9: ...pors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that has been contaminated with fuel Store fuel properly in a suitable canister and keep away from children Warning Environmental hazard Improper handling of fuel is a dang...

Page 10: ...w bottom triple clamp M8 15 Nm 11 1 lbf ft Screw brake caliper M8 20 Nm 14 8 lbf ft Loctite 243 Screw engine bracket M8 30 Nm 22 1 lbf ft Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw rear sprocket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Screw tail assembly M8 35 Nm 25 8 lbf ft Loctite 2701 Screw top triple clamp M8 20 Nm 14 8 lbf ft Remaining nuts chassis M10 ...

Page 11: ...eline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 Standard classification DIN EN 228 JASO FD p 11 1 60 Mixture ratio 1 60 Engine...

Page 12: ...6 AUXILIARY SUBSTANCES 10 Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 13: ...ification for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieved even under extreme operating conditions ...

Page 14: ... 3213431en 3213431en 11 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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