30/ENGINE - WORK ON INDIVIDUAL PARTS
69
16.16
Preassembling the shift shaft
0
0
5
5
0
0
1
1
0
0
2
2
0
0
3
3
0
0
4
4
0
0
6
6
300803-01
–
Fix the short end of the shift shaft in a vise.
Guideline
Use soft jaws.
–
Mount preload spring
.
–
Push on spring guide
, push return spring
over the spring guide with the offset
end facing upward and lift the offset end over abutment bolt
.
–
Mount washer
.
–
Mount lock ring
.
–
Mount stop disk
.
16.17
Disassembling the main shaft
0
0
1
1
2
2
5
5
6
6
7
7
4
4
3
3
300800-01
–
Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws.
–
Remove stop disk
and second-gear fixed gear
.
–
Remove the sixth-gear idler gear
.
–
Remove lock ring
.
–
Remove the third/fourth-gear sliding gear
.
–
Remove lock ring
.
–
Remove the fifth-gear idler gear
.
16.18
Assembling the main shaft
Info
Use new lock rings in every repair job.
–
Oil all parts carefully before assembling.
–
Check the transmission. (
0
0
7
7
6
6
3
3
2
2
1
1
4
4
5
5
300800-02
–
Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Put on the fifth-gear idler gear
with the shifting claws facing upward.
–
Mount lock ring
.
–
Mount the third/fourth-gear sliding gear
with the small gear wheel facing upward and mount lock ring
.
–
Mount the sixth-gear idler gear
with the shifting claws facing downward.
–
Mount the second-gear fixed gear
and stop disk
.
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