KTM 65 SX 2006 Owner'S Manual Download

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KTM-Sportmotorcycle AG

A–5230 Mattighofen

www.ktm.at

KTM Group Partner

4/2005 FOTO: MITTERBAUER

Summary of Contents for 65 SX 2006

Page 1: ...65 SX OWNER S MANUAL 2006 ART NR 3 211 70EN ENGLISH...

Page 2: ...eliver illustrations descriptions printing and or other errors The illustrated mod els partly contain extra equipment which is not applied to standard models 2005 by KTM SPORTMOTORCYCLE AG Mattighofen...

Page 3: ...me any liability for other products or consequential damage resulting from the use of such products When special needs arise please contact a KTM dealer who will seek the assistance of the KTM importe...

Page 4: ...orded in the service manual otherwise claims under the warranty shall become void The fuels and lubricants specified in the Owner s Manual or automotive fluids with equivalent specifica tions must be...

Page 5: ...onents for proper operation see maintenance schedule Have your youngster perform these technical checks himself herself as well Whenever you go for a ride with your youngster keep in mind that the spe...

Page 6: ...er 18 To determine the sag of the shock absorber 18 To determine the sag of the telescopic fork 18 Page Checking chain tension 19 Correcting chain tension 19 Chain maintenance 19 General information a...

Page 7: ...utch lever The clutch lever 1 is located on the left side of the handlebar The adjust ing screw A is used to change the original position of the clutch lever see maintenance work on chassis and engine...

Page 8: ...knob all the way to the left Closing the fuel tap Turn the knob all the way to the right Choke The choke button 4 is located on the left side of the carburetor Pulling the choke button all the way ou...

Page 9: ...crease the damping turning in a coun terclockwise direction will decrease the damping STANDARD ADJUSTMENT Turn the knob all the way to the stop in a clockwise direction Turn the knob 2 clicks in a cou...

Page 10: ...ENGLISH 9...

Page 11: ...To improve his her riding skills your youngster should practise riding the motorcycle standing on the footpegs or to riding at the slowest possible speed Additionally you can arrange a series of obst...

Page 12: ...nd incorrect air pressure deteriorate the driving performance 5 BRAKES Check the correct functioning of the braking system Verify that there is sufficient brake fluid in the reservoir The reservoirs h...

Page 13: ...ine will immediately start off when the float chamber is filled with new fuel Starting when the engine is warm 1 Open fuel tap 2 Put the gear in neutral 3 Leave throttle closed and kick down kickstart...

Page 14: ...Stopping Brake motorcycle and shift gears to idling To switch off the engine depress short circuit switch until the engine stops Close fuel tap MOTORCYCLE ENGINES PRODUCE A GREAT AMOUNT OF HEAT WHILE...

Page 15: ...z arrangement and adjust and lubricate Check oil level of the clutch master cylinder z Clean air filter and air filter box z z Brakes Check brake fluid level lining thickness brake discs z z Check br...

Page 16: ...eaks z Drain and clean float chamber z Verify smooth operation of all controls z Treat exposed metal components except for the brake and exhaust systems z with wax based anti corrosion agents Treat al...

Page 17: ...A HIGH PRESSURE CLEANING UNIT IF POSSIBLE OTHERWISE WATER WILL PENETRATE THE BEARINGS CARBURETOR ELECTRIC CONNECTORS ETC WHEN TRANSPORTING YOUR KTM ENSURE THAT IT IS HELD UPRIGHT WITH RESTRAINING STRA...

Page 18: ...triple clamp 2 includes 2 bores arranged at a distance of 15 mm 0 6 in from one another The bores at the handlebar support 3 are offset from the cen ter by 3 5 mm 0 13 in Accordingly you can mount th...

Page 19: ...to establish dimension B The sag is the difference between dimensions A and B EXAMPLE Motorcycle jacked up dimension A 430 mm Motorcycle on ground with driver seated dimension B 340 mm Sag 90 mm The...

Page 20: ...sure that the chain adjuster 4 is properly resting against the tensioning screws 3 and that the rear wheel is properly aligned with the front wheel Tighten the hexagon nut 1 to 40 Nm IF YOU DON T HAP...

Page 21: ...ID TENDS TO ABSORB WATER THEREFORE VAPOR POCK ETS MAY FORM IN OLD BRAKE FLUIDS EVEN AT LOW TEMPERATURES CAUS ING THE BRAKE SYSTEM TO FAIL BRAKE DISCS Due to wear the thickness of the brake disc in the...

Page 22: ...VER USE DOT 5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PURPLE COLOR SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED TO IT STORE BRAKE FLUID OUT OF REACH OF CHILDREN BRAKE FLUID CAN CAUSE SKIN...

Page 23: ...ENSURE THAT THE BRAKE PADS WILL LIE AGAINST THE BRAKE DISK AND THE PRESSURE POINT IS ESTABLISHED DO NOT UNSCREW ANY OTHER SCREWS ON THE BRAKE CALIPER OR YOU WILL HAVE TO BLEED THE BRAKE SYSTEM Changin...

Page 24: ...ACTUATE THE FOOT BRAKE LEVER UNTIL YOU FEEL THE POINT OF PRESSURE AGAIN NEVER USE DOT5 BRAKE FLUID IT IS BASED ON SILICONE OIL AND OF A PUR PLE COLOR SEALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED...

Page 25: ...ts frame so that the front wheel no longer touches the ground Loosen the collar screw 3 Loosen the 2 clamping screws 4 on the fork fists Hold the front wheel pull out the wheel spindle 5 Remove front...

Page 26: ...IGHTEN THE HEXAGON NUT TO THE REQUIRED TORQUE A LOOSE WHEEL SPINDLE MAY LEAD TO AN UNSTABLE BEHAVIOR OF YOUR MOTORCYCLE Tires air pressure Tire type tire condition and air pressure level affect the wa...

Page 27: ...FILTER WITH FUEL OR PETROLEUM SINCE THESE DAM AGE THE FOAM KTM RECOMMENDS THE PRODUCTS OF THE COMPANY MOTOREX FOR AIR FILTER MAINTENANCE BIO DIRT REMOVER AND LIQUID BIO POWER NEVER START YOUR MOTORCYC...

Page 28: ...ose remove screws 6 and cover 7 together with the rubber boot 8 The oil level in the horizontal standing master cylinder should be 4 mm below the upper edge If necessary add SAE 10 biodegradable hydra...

Page 29: ...not be replaced by pure water FOR THE COOLING SYSTEM USE ONLY WITH HIGH GRADE ANTIFREEZE MOTOREX ANTI FREEZE USING LOWER GRADE ANTIFREEZE AGENTS CAN CAUSE CORRO SION AND COOLANT FOAMING Pressure indu...

Page 30: ...rottle valve This range is influenced by the position of the air control screw 1 and the air control screw 2 Only make adjust ments when the engine is hot To this end slightly increase the idling spee...

Page 31: ...ar oil level An inspection glass 2 on the left side of the engine allows easy checking of the gear oil level Warm up the engine then turn it off and wait two minutes until the oil has flown back into...

Page 32: ...p loosen fuel hose at carburettor lead into a basin and open fuel tap if fuel leaks out clean carburettor if no fuel leaks out check tank ventilation i e clean fuel tap Reduce electrode distance 0 60...

Page 33: ...examine tank aeration and clean Fit correct spark plug Check intake flange and carburettor if firmly setted Engine overheating Insufficient liquid in cooling system Radiator fins clogged Frothing in c...

Page 34: ...ods of time please observe the following instructions Clean motorcycle thoroughly see chapter CLEANING Change engine oil old engine oil contains aggressive contaminations Check antifreeze and amount o...

Page 35: ...7 lbs Rider s body height max 160 cm 63 in Rider s body weight max 50 kg 22 7 lbs Recommended age of rider 8 to 12 years Engine CR 65 STANDARD ADJUSTMENT FORK MARZOCCHI USD 35 Spring 3 14 N mm Preloa...

Page 36: ...rive straight cut spur gears 23 75 t Clutch multiple disc clutch in oil bath hydraulic operated Motorex Kupplungsfluid 75 Transmission 6 speed claw actuated Gear ratio 1st gear 13 37 2nd gear 16 34 3r...

Page 37: ...inder head M 7 15 Nm Collar nut cylinder base M 8 25 Nm Hexagon screw inner clutch hub M 10 Loctite 243 60 Nm Screw clutch M 6 12 Nm Oil drain screw M 8 12 Nm Screws clutch cover M 6 8 Nm Kickstarter...

Page 38: ...the carburetor 30 Driving instructions 11 Engine number 6 Exhaust system 27 Filler cap 7 Foot brake pedal 8 Fuel tap 7 Page General information about KTM disc brakes 20 General tips and warnings for s...

Page 39: ...ENGLISH 38...

Page 40: ...ENGLISH 39...

Page 41: ...ENGLISH 40...

Page 42: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner 4 2005 FOTO MITTERBAUER...

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