ENGLISH
4
Page
SERIAL NUMBER LOCATIONS.............................................5
Chassis number................................................................5
Engine number, engine type.............................................5
OPERATION INSTRUMENTS ...............................................5
Clutch lever......................................................................5
Hand decompression lever................................................5
Hand brake lever..............................................................5
Indicator lamps.................................................................6
Electronic speedometer.....................................................6
Tripmaster switch.............................................................7
Overview of tripmaster functions...................................10
Ignition lock...................................................................11
Combination switch........................................................11
Flasher switch.................................................................11
Emergency OFF button..................................................11
Filler cap.........................................................................11
Fuel tap..........................................................................12
Choke............................................................................12
Hot start device..............................................................12
Shift lever.......................................................................12
Kickstarter......................................................................13
Foot brake pedal............................................................13
Handlebar lock...............................................................13
Compression damping of fork........................................14
Rebound damping of fork..............................................14
Compression damping of shock absorber.......................14
Rebound damping of shock absorber.............................14
GENERAL TIPS AND WARNINGS FOR STARTING THE
MOTORCYCLE...................................................................16
DRIVING INSTRUCTIONS..................................................17
PERIODIC MAINTENANCE-SCHEDULE..............................20
MAINTENANCE WORK ON CHASSIS AND ENGINE..........22
Removal of seat..............................................................22
Tool set..........................................................................22
Check and adjust steering head bearing.........................23
Breather plugs front fork................................................23
Cleaning the dust sleeves of the telescopic fork..............23
How to change the handlebar position...........................24
Changing the spring preloading of the shock absorber...24
Checking rubber ring on the WP rear shock absorber.....25
Lubricate rear suspension linkage...................................25
Checking chain tension...................................................25
Correct chain tension......................................................25
Chain maintenance.........................................................26
Chain wear.....................................................................26
General informations about KTMdisc brakes
..................27
Adjusting of free travel at the hand brake lever..............28
Checking brake fluid level - front brake..........................28
Refilling the front brake fluid reservoir............................28
Check the front brake pads............................................28
Replacing front brake pads.............................................29
Check the rear brake fluid level......................................29
Refilling the rear brake fluid reservoir.............................29
Page
Changing the basic position of the brake pedal..............30
Checking the rear brake pads.........................................30
Replacing the rear brake pads.........................................30
Dismounting and mounting the front wheel...................31
Dismounting and mounting the rear wheel.....................31
Tires, air pressure............................................................32
Checking spoke tension..................................................32
Battery for digital speedometer.......................................32
Kilometers or miles.........................................................32
Check/set distance of the magnetic sensor.....................33
Setting the clock.............................................................33
Activating/deactivating the display modes......................33
Battery...........................................................................34
Charging the battery......................................................34
Fuses..............................................................................35
Replacing headlight lamp/parking light lamp..................35
Exchanging the brake light and tail light bulb.................36
Cooling system...............................................................36
Checking the coolant level..............................................37
Cleaning air filter............................................................37
Exhaust system...............................................................38
Cleaning the spark arrester (USA)...................................38
Adjusting the throttle cable............................................39
Checking the adjustment of the hand decompression cable..39
Checking the oil level of the hydraulic clutch..................40
Bleeding of the hydraulic clutch......................................40
Draining the float chamber of the carburetor..................40
Carburetor – Adjust idling (Keihin FCR-MX41)...............41
Adjusting the mixture control screw...............................41
Checking the float level (Keihin FCR-MX41)...................41
Carburetor – Adjust idling (Mikuni BST40)......................42
Checking the float level (Mikuni BST40).........................42
Engine oil.......................................................................43
Checking the engine oil level..........................................43
Oil circuit........................................................................43
Changing the engine oil.................................................44
Changing and bleeding the microfilter............................44
Changing oil filter...........................................................45
TROUBLE SHOOTING........................................................46
CLEANING..........................................................................49
CONSERVATION FOR WINTER OPERATION....................49
STORAGE...........................................................................49
Re-initation after time of storage....................................49
TECHNICAL SPECIFICATIONS - ENGINE...........................50
TECHNICAL SPECIFICATIONS - CHASSIS...........................52
CONSUMER INFORMATION FOR USA ONLY...................54
HEAD WORD INDEX..........................................................57
WIRING DIAGRAMME..........................................APPENDIX
Index
