KTM 60 SX 1999 Owner'S Handbook Manual Download

Page: 28 / 28

K T M - S P O R T M O T O R C Y C L E A G

A - 5 2 3 0   M a t t i g h o f e n   •   P o s t f a c h   9 1   •   A u s t r i a
I n t e r n e t :   h t t p : / / w w w . k t m . c o . a t
F N   1 0 2 0 1 9   d   -   L a n d e s g e r i c h t   R i e d   i m   I n n k r e i s

3.205.59

Summary of Contents for 60 SX 1999

Page 1: ...S H H H HA A A AN N N ND D D DB B B BO O O OO O O OK K K K M M M MA A A AN N N NU U U UE E E EL L L L D D D D U U U UT T T TI I I IL L L LI I I IS S S SA A A AT T T TI I I IO O O ON N N N M M M MA A...

Page 2: ......

Page 3: ...COMMENDATIONS THAT WILL HELP YOU AND YOUR YOUNGSTER TO OPERATE AND HANDLE THE MOTORCYCLE PROPERLY IN THE INTEREST OF EVERYBODY INVOLVED WE URGE YOU TO PAY PARTI CULAR ATTENTION TO INSTRUCTIONS AND INF...

Page 4: ...s depends on the efforts made by the parents to ensure that the motorcycle is kept in good working order and only used on safe terrains Nevertheless driving the motorcycle like driving any other vehic...

Page 5: ...about KTM disc brakes 12 Adjusting of free travel at the hand brake lever 12 Checking of brake fluid level front brake 12 Refilling the front brake fluid reservoir 12 Checking the front brake pads 13...

Page 6: ...he speed should be adjusted to your youngster and not the other way around Your youngster must understand that all instructions he or she receives from you or any other supervising adult must be follo...

Page 7: ...0 mm 0 4 in at this lever measured at outer edge CAUTION IF THERE IS NO PLAY ON THE CLUTCH LEVER THE CLUTCH WILL START TO SLIP THE CLUTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand brake le...

Page 8: ...EXHAUST PIPE WHILE THE ENGINE IS HOT WIPE UP SPILLS PROMPTLY IF GASOLINE IS SWALLOWED OR SPLASHED IN THE EYES SEEK A DOCTOR S ADVICE IMMEDIATELY CAUTION ONLY USE PREMIUM GRADE GASOLINE ROZ 95 MIXED W...

Page 9: ...HEN KICKING NOT VEHEMENTLY ENOUGH Rebound damping function of the shock absorber The damping effect of the rebound damping mechanism can be adjusted to 14 different levels by means of the setting whee...

Page 10: ...uld check before each start When you start off the motorcycle must be in a perfect technbical condition For safety reasons you should make it a habit to perform an overall check of your motorcycle bef...

Page 11: ...HIGH SPEED WILL REDUCE THE LIFE OF THE ENGINE WE RECOMMEND TO WARM THE ENGINE UP AT A MEDIUM ENGINE SPEED FOR SEVERAL MINUTES BEFORE SWITCHING TO FULL LOAD NEVER HAVE THE THROTTLE WIDE OPEN WHEN CHANG...

Page 12: ...r Check thickness of disc brake pads front Check brake drum and brake disc Check freeplay and operation of hand brake lever and foot brake lever Inspect condition and installation of brake hose Check...

Page 13: ...D CAN GET OUT OF CONTROL CAUTION THE HANDLEBAR MUST MOVE EASILY OTHERWISE THE BEARINGS WILL BE DAMAGED IF YOU DRIVE WITH PLAY IN THE STEERING HEAD BEARING FOR LONGER PERIODS THE BEARINGS AND SUBSEQUEN...

Page 14: ...GREATER RESISTANCE OF THE HAND BRAKE LEVER IF THIS FREE TRAVEL IS NOT PROVI DED PRESSURE WILL BUILD UP IN THE BRAKING SYSTEM AND THE FRONT WHEEL BRAKE MAY FAIL DUE TO OVERHEATING Checking of brake fl...

Page 15: ...he brake caliper Then remo ve the brake pads by pulling them downwards Before installing the new brake pads push the brake pistons backwards with an appropriate screwdriver Insert the brake pads into...

Page 16: ...e brake shoes Before mounting new brake shoes check the brake cam 2 for smooth ope ration and apply a thin coat of copper paste to the contact surfaces for the brake shoes Slightly roughen the new bra...

Page 17: ...RAKING EFFECTS WOULD BE STRONGLY REDUCED Removing and installing the rear wheel Jack the motorcycle up by the frame Remove the hexagon nut 3 of the wheel spindle together with the was her 4 and remove...

Page 18: ...e counter nuts 2 Before tightening the two hexagon nuts 1 make sure that the chain adjuster 4 is properly resting against the tensioning screws 3 and that the rear wheel is properly aligned with the f...

Page 19: ...l to become unba lanced and before long other spokes will have come loose Check spoke ten sion especially on a new motorcycle in regular intervals For checking tap on each spoke with the blade of a sc...

Page 20: ...ure they are centered B and lock into place with the filter holder 1 Adjusting the clutch cable When the engine is cold the play of the clutch lever should be 10 mm mea sure play at the outer end of t...

Page 21: ...be possible to achieve a reliable result If necessary add engine oil 10W40 e g Shell Advance Ultra 4 CAUTION NOT ENOUGH OIL OR A POOR OIL QUALITY LEAD TO PREMATURE WEAR OF THE TRANS MISSION THEREFORE...

Page 22: ...HE CAP AND OPEN SLOWLY TO RELEASE PRESSURE Exhaust system The main silencer is filled with glass fiber yarn Heat however causes the glass fiber yarn filling to disintegrate which can reduce the overal...

Page 23: ...wear may cause carbu retor malfunction e g overly rich mixture Therefore these parts should be replaced after 1000 hours of using Idling range A Operation with closed throttle valve This range is infl...

Page 24: ...ystem you should treat the short circuit button with a contact spray If you want to put your motorcycle away for longer periods of time please observe the following instructions Clean motorcycle thoro...

Page 25: ...dy height max 160 cm 63 in Rider s body weight max 50 kg 110 lbs Recommended age of rider 8 to 12 years Engine CR 60 CR63 TECHNICAL SPECIFICATIONS CHASSIS 60 SX 65 SX 99 Hexagon screw brake caliper M...

Page 26: ...e ball bearing Connecting rod bearing needle bearing Piston pin bearing needle bearing Piston rings 1 compression ring Primary drive straight cut spur gears 23 75 t Transmission 6 speed claw actuated...

Page 27: ...ng end gap max 0 15 mm 0 00590 in Clutch springs length min 27 mm 1 06 in Transmission shafts end float 0 10 0 20 mm 0 00394 0 00787 in TOLERANCES AND FITTING CLEARANCES Hexagon nut primary gear M 10...

Page 28: ...T M S P O R T M O T O R C Y C L E A G A 5 2 3 0 M a t t i g h o f e n P o s t f a c h 9 1 A u s t r i a I n t e r n e t h t t p w w w k t m c o a t FN 102019 d Landesgericht Ried im Innkreis 3 205 59...

Search results

Summary of Contents for 60 SX 1999

Reviews:

Related manuals for 60 SX 1999

Brands by name

Popular brands

KTM 60 SX 1999, Owner'S Handbook Manual

Search results

Summary of Contents for 60 SX 1999

Reviews:

Related manuals for 60 SX 1999

Brands by name

Popular brands