KTM 400 SUPER COMPETITION 1999, Spare Parts Manual

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Check engine oil level Change engine oil Clean oil scr
een and magnet of the drain plugs whenever you exchange the engine oil
Change oil filter unit Change micr
ofilter
Check oil lines for leakage and pr
oper instalment
Check valve clearance Clean spark plug and adjust electr
ode gap
Change spark plug after 10 000 kilometers (6 200 miles) Check valve clearance Drain and clean carburator float bowl Adjust idling Check br
eather hoses of engine gase and gas tank for corr
ect position without buckles
Clean air filter and air filter box Check spr
ockets, chain guides and chain for wear
Clean and lube chain Check chain tension Check cooling liquid level Check quality of antifr
eeze
Check cooling system for leaks Check exhaust system for leakage Change exhaust muf
fler packing (aluminium-muf
fler)
Check exhaust brackets Disassemble and clean spark arr
estor discs (USA
models)
Check brake fluid level fr
ont and r
ear
Change brake fluid Check brake pad thickness Check brake discs Check condition and corr
ect instalment of brake hoses
Check fr
eeplay and easy operation of hand brake lever and foot brake lever
Check adjustment and function of fork Check fork for leaks Loosen br
eather scr
ews at fork legs (overpr
essur
e)
Change fork oil Perform a full maintenance job for the telescopic fork Clean dust scrabber on forks Check steering head bearing clearance / adjust Clean and gr
ease steering head bearings and its seals
Check adjustment and funktion of shock absorber Check O-ring of the shock absorber for wear Servicing the shock absorber Gr
ease lubricating nipple of the Pr
o Lever suspension system
Disassemble the Pr
o Lever suspension system and perform a full maintenance job on it
Servicing swingarm pivots Check tightness of spokes and rim join Check wheel bearings for clearance Check tir
e condition and air pr
essur
e
Check cables for damage and easy working Lube and adjust cables Check the electrical system Check adjustment of head light Spray ignition lock, emer
gency OFF
switch, short cir
cuit button, and light switch with contact spray
Check all scr
ews, nuts and hose clamps for pr
oper tightness
Gr
ease or lube all pivot points and sliding components
PERIODIC MAINTENANCE SCHEDULE
before each start
after washing
1st service, after
1000 km (600 miles)
or 10 hours
after 2500 km
(1500 miles)
or 25 hours
after 5000 km
(3000 miles) or
once a year
at least once a year
KTM
rider
KTM
dealer
IF THE MOTORCYCLE IS USED PRIMARILI FOR OFF ROAD RIDING OR COMPETITI-
VE RACING, THE 5000 KM (3000 MILES) SER
VICE NEEDS TO BE CARRIED OUT
AFTER EACH RIDE OR RACE
2.99
620 SX
400/540 SXC
400/620 SC
37