KTM 390 DUKE 2017 Owner'S Manual Download Page 121

Page: 121 / 255

12 SERVICE WORK ON THE CHASSIS

119

F00795-10

–

Mount protection cap

Finishing work

–

Remove the rear of the motorcycle from the lifting gear.
(

p. 115)

12.5

Cleaning the dust boots of the fork legs

Preparatory work

–

Raise the motorcycle with the rear lifting gear. (

p. 115)

–

Lift the motorcycle with the front lifting gear. (

p. 116)

Summary of Contents for 390 DUKE 2017

Page 1: ...OWNER S MANUAL 2017 390 Duke Art no 3213566en ...

Page 2: ......

Page 3: ...nor differences due to further developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production ...

Page 4: ... 9001 12 100 6061 According to the international quality management standard ISO 9001 KTM uses quality assur ance processes that lead to the maximum possible quality of the products Issued by TÜV Management Service KTM Sportmotorcycle GmbH Stallhofnerstraße 3 5230 Mattighofen Austria This document is valid for the following models 390 Duke US F4375Q1 F4375Q2 ...

Page 5: ...nt 22 2 15 Owner s Manual 22 3 IMPORTANT NOTES 23 3 1 Manufacturer and implied warranty 23 3 2 Operating and auxiliary substances 23 3 3 Spare parts accessories 23 3 4 Service 24 3 5 Figures 24 3 6 Customer service 24 4 VIEW OF VEHICLE 26 4 1 View of vehicle front left example 26 4 2 View of vehicle rear right example 28 5 SERIAL NUMBERS 30 5 1 Chassis number 30 5 2 Type label 30 5 3 Engine number...

Page 6: ...7 3 Day Night mode 49 7 4 Warning notes 50 7 5 Indicator lamps 52 7 6 Display 54 7 7 Speed 56 7 8 Shift warning light 57 7 9 Speed 58 7 10 ODO display 59 7 11 Coolant temperature indicator 59 7 12 Fuel level display 60 7 13 Time 61 7 14 Favourites display 61 7 15 Quick Selector 1 display 62 7 16 Quick Selector 2 display 62 7 17 Menu 63 7 17 1 KTM MY RIDE optional 63 7 17 2 Info 64 7 17 3 Motorcycl...

Page 7: ... 9 8 Refueling 105 10 SERVICE SCHEDULE 108 10 1 Additional information 108 10 2 Required work 108 10 3 Recommended work 111 11 TUNING THE CHASSIS 112 11 1 Adjusting the spring pretension of the shock absorber 112 11 2 Adjusting the shift lever 113 12 SERVICE WORK ON THE CHASSIS 115 12 1 Raising the motorcycle with the rear lifting gear 115 12 2 Removing the rear of the motorcycle from the lifting ...

Page 8: ...g the free travel of foot brake lever 144 13 8 Adjusting the free travel of the foot brake lever 146 13 9 Checking the rear brake fluid level 148 13 10 Adding rear brake fluid 149 13 11 Checking the rear brake linings 152 14 WHEELS TIRES 154 14 1 Removing the front wheel 154 14 2 Installing the front wheel 155 14 3 Removing the rear wheel 157 14 4 Installing the rear wheel 159 14 5 Checking the re...

Page 9: ... 2 Changing the engine oil and oil filter cleaning the oil screens 200 18 3 Adding engine oil 204 19 CLEANING CARE 206 19 1 Cleaning the motorcycle 206 19 2 Checks and maintenance steps for winter operation 209 20 STORAGE 211 20 1 Storage 211 20 2 Preparing for use after storage 213 21 TROUBLESHOOTING 214 22 TECHNICAL DATA 217 22 1 Engine 217 22 2 Engine tightening torques 218 22 3 Capacities 223 ...

Page 10: ...5 AUXILIARY SUBSTANCES 240 26 STANDARDS 242 27 INDEX OF SPECIAL TERMS 243 28 LIST OF ABBREVIATIONS 244 29 LIST OF SYMBOLS 245 29 1 Red symbols 245 29 2 Yellow and orange symbols 245 29 3 Green and blue symbols 245 INDEX 247 ...

Page 11: ...with this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or...

Page 12: ...ypographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms which are explained in the glossary ...

Page 13: ...e beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use 2 3 Safety advice A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instructions are highlighted in the text and are referred to at ...

Page 14: ... that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken Warning Indicates a danger that will lead to environmental damage if the appropri...

Page 15: ...2 SAFETY ADVICE 13 ...

Page 16: ...2 SAFETY ADVICE 14 2 5 Overview of labels V00697 10 ...

Page 17: ...2 SAFETY ADVICE 15 1 Type label for Canada 2 Information on emissions control 3 Information on preparations for use 4 Type label for USA 5 Information on noise emissions F00992 01 Type label for Canada ...

Page 18: ...2 SAFETY ADVICE 16 F00994 01 Information on emissions control F00491 01 Information on preparations for use ...

Page 19: ...ts Warranty claims should be submitted to a KTM workshop If you are not satisfied please contact KTM North America Inc Customer Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www ktmusa com KTM Canada Inc Customer Support 1375 1 Marie Victorin Saint Bruno QC J3V 6B7 Phone 450 441 4451 x 4250 ...

Page 20: ...A Federal noise standards This warranty extends to the first person who buys this exhaust system for purposes other than resale and to all subsequent buyers Warranty claims should be directed to KTM North America Inc Customer Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www ktmusa com KTM Canada Inc Customer Support 1375 1 Marie Victorin Saint Bruno QC J3V 6B7 Phone 450 441 4451 ...

Page 21: ...deral law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replace ment of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such devi...

Page 22: ...rting or running the engine in an enclosed space Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Only operate the vehicle when it is in perfe...

Page 23: ...g 2 13 Work rules Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in parentheses Example bearing puller 15112017000 During assembly use new parts to replace parts which cannot be reused e g self locking screws and nuts seals sealing rings O rings pins and lock washers In the case of certain screws a thread locker e g Lo...

Page 24: ...sal of an end of life motorcycle Your authorized KTM dealer will be glad to advise you 2 15 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Own er s Manual contains useful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for you...

Page 25: ...anty Booklet 3 2 Operating and auxiliary substances Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use operating and auxiliary substances such as fuel and lubricants as specified in the Owner s Manual 3 3 Spare parts accessories For your own safety only use spare parts and accessory prod...

Page 26: ...r of components such as the drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained in the manua...

Page 27: ...3 IMPORTANT NOTES 25 A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com ...

Page 28: ...4 VIEW OF VEHICLE 26 4 1 View of vehicle front left example V00696 10 ...

Page 29: ...4 VIEW OF VEHICLE 27 1 Combination instrument 2 Clutch lever p 33 3 Front rider s seat 4 Passenger seat 5 Grab handles p 44 6 Seat lock p 43 7 Shift lever p 45 8 Side stand p 46 9 Engine number p 31 ...

Page 30: ...4 VIEW OF VEHICLE 28 4 2 View of vehicle rear right example V00695 10 ...

Page 31: ...2 Menu switch p 36 2 Turn signal switch p 36 2 Horn button p 37 3 Emergency OFF switch p 37 3 Electric starter button p 38 4 Throttle grip p 34 5 Hand brake lever p 33 6 Chassis number p 30 6 Type label p 30 7 Foot brake lever p 46 8 Passenger footrests p 44 ...

Page 32: ...L NUMBERS 30 5 1 Chassis number 0 0 1 1 402408 10 The chassis number 1 is stamped on the right side of the steer ing head 5 2 Type label 402478 10 The type label USA 1 is located on the top frame on the right ...

Page 33: ...IAL NUMBERS 31 402477 10 The type label Canada 2 is located on the bottom frame on the left 5 3 Engine number 402486 10 The engine number 1 is stamped on the left side of the engine under the engine sprocket ...

Page 34: ...5 SERIAL NUMBERS 32 5 4 Key number 402245 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place ...

Page 35: ...er F00783 10 The clutch lever 1 is fitted on the left side of the handlebar 6 2 Hand brake lever F00784 10 The hand brake lever 1 is fitted on the right side of the handle bar The front brake is engaged using the hand brake lever ...

Page 36: ...ttle grip F00784 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left side of the handlebar ...

Page 37: ...tch F00786 10 Light switch 1 is fitted on the left side of the handlebar Possible states Low beam on Light switch in position A In this position the low beam and the tail light are switched on High beam on Push the light switch to position B In this position the high beam and the tail light are switched on Headlight flasher Push the light switch into posi tion C ...

Page 38: ...4 is the BACK button 6 4 4 Turn signal switch F00787 11 Turn signal switch 1 is fitted on the left side of the handlebar Possible states Turn signal off Turn signal switch pushed toward the switch housing Left turn signal on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Right turn signal on Turn signal switch pressed to the ri...

Page 39: ...6 5 Switches on the right side of the handlebar 6 5 1 Emergency OFF switch F00784 12 The emergency OFF switch 1 is fitted on the right side of the handlebar Possible states Emergency OFF switch off In this position the igni tion circuit is interrupted a running engine stops and a non running engine cannot be started Emergency OFF switch on This position is required for operation the ignition circu...

Page 40: ...ring lock F00788 01 The ignition steering lock is in front of the upper triple clamp Possible states Ignition off OFF In this position the ignition circuit is interrupted a running engine stops and a non running engine will not start The ignition key can be removed Ignition on ON In this position the ignition circuit is closed and the engine can be started Steering locked LOCK In this position the...

Page 41: ...vehicle can roll away or fall over Park the vehicle on a firm and level surface 400732 01 Park the vehicle Turn the handlebar all the way to the left Insert the key into the ignition handlebar lock press in and turn to the left Remove the key Steering is no longer possible ...

Page 42: ...r cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling...

Page 43: ...clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system F00858 10 Lift cover 1 of the filler cap and insert the ignition key in the lock Note Danger of damage The ignition key may ...

Page 44: ...y after clos ing Change your clothing in case of fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Fold down the filler cap Turn the ignition key 90 clockwise Push down the filler cap and turn the ignition key counter clockwise until the tank lock engages Remove the ignition key and close the cover ...

Page 45: ...LS 43 6 11 Seat lock F00790 10 The seat lock 1 is located to the left of the seat The seat lock can be unlocked using the ignition key 6 12 Tool set F00729 10 The tool set 1 is located under the passenger seat ...

Page 46: ...u carry a passenger the passenger can hold onto the grab handles during the trip 6 14 Passenger footrests F00866 10 The passenger footrests can be folded in and out Possible states Passenger footrests folded up For operation without a pas senger Passenger footrests folded down For operation with a pas senger ...

Page 47: ... 45 6 15 Shift lever 401950 10 Shift lever 1 is mounted on the left side of the engine 401950 11 The gear positions can be seen in the photograph The neutral or idle position is between the first and second gears ...

Page 48: ...de stand 402029 10 The side stand 1 is on the left side of the vehicle The side stand is used to park the motorcycle Info The side stand must be folded up during motorcycle use Side stand is coupled with the safety start system see the riding instructions Possible states Side stand folded out The vehicle can be leaned on the side stand The safety start system is active ...

Page 49: ...6 CONTROLS 47 Side stand folded in This position is mandatory for all trips The safety start system is inactive ...

Page 50: ...function areas 1 indicator lamps p 52 Display 2 7 2 Activation and test F00876 01 Activation The combination instrument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combination instrument Test The welcome text appears on the display and the indicator lamps are briefly activated for a function test ...

Page 51: ...ark color Info The light sensor in the combination instrument measures the brightness of the environment and automatically switches the display to day or night mode The display is brightened darkened or switched to the other mode depending on the brightness measured by the light sensor The display mode cannot be changed manually ...

Page 52: ... relevance Yellow warning notes 1 indicate errors or information which requires prompt intervention or an adjustment to the riding style Red warning notes 2 indicate errors or information which requires immediate intervention Info Warning notes are cleared by pressing any button All existing warning notes are displayed in the Warning menu until these are no longer active ...

Page 53: ...7 COMBINATION INSTRUMENT 51 ...

Page 54: ...7 COMBINATION INSTRUMENT 52 7 5 Indicator lamps F00900 01 ...

Page 55: ...mission or safety critical fault ABS indicator lamp lights up yellow Status or error messages relating to ABS The ABS indi cator lamp flashes if the ABS mode Sup Mot is enabled The idle indicator lamp lights up green The transmission is in idle The oil pressure warning lamp lights up red The oil pressure is too low Alarm system indicator lamp flashes red Status message on the alarm system optional...

Page 56: ...7 COMBINATION INSTRUMENT 54 7 6 Display F00877 10 ...

Page 57: ...d in the tachometer display 2 Gear display 3 Unit for the speed display 4 Speed p 58 5 Unit for the speedometer 6 ODO display p 59 7 Coolant temperature indicator p 59 8 Fuel level display p 60 9 Bluetooth optional bk Time p 61 bl SET Only shown where the menu overview is closed bm Favourites display p 61 ...

Page 58: ...7 COMBINATION INSTRUMENT 56 7 7 Speed F00878 12 The speed 1 is measured in revolutions per minute ...

Page 59: ... km 621 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning light lights up red at RPM1and flashes red at RPM2 Info In sixth gear the shift warning light is deactivated when the engine is warm after the first service Coolant temperature 35 C 95 F ODO 1 000 km 620 mi The shift warning light always lights up at 6 500 r...

Page 60: ...7 COMBINATION INSTRUMENT 58 RPM2 shift warning light flashes 7 9 Speed 402806 10 Speed 1 is shown in kilometers per hour km h or in miles per hour mph ...

Page 61: ...blows 7 11 Coolant temperature indicator 402808 01 The coolant temperature indicator consists of bars The more bars that light up the hotter the coolant Info When all bars light up the following warning note ENGINE TEMP HIGH appears Possible states The engine is cold Up to three bars light up Engine warm Four to five bars light up Engine hot Six to eight bars light up Engine very hot All eight bar...

Page 62: ... warning note also appears LOW FUEL The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding The fuel level display is not updated while the side stand is folded out or the emergency off switch is switched off Once the side stand is folded up and emergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel l...

Page 63: ...n be configured in the Clock Date menu Info The time must be reset after the battery was disconnected or the fuse was removed 7 14 Favourites display 402811 01 Up to eight items of information are shown in the Favourites dis play The Favourites display can be freely configured in the Favourites menu Info One to four items of information selected are displayed on two lines Five to eight items of in...

Page 64: ...ector 1 Info The Quick Selector 1 can be configured in the Quick Selec tor 1 menu Any information can be selected 7 16 Quick Selector 2 display F00802 01 When the menu is closed the Quick Selector 2 menu is opened by pressing the DOWN button Press the BACK button to close Quick Selector 2 Info The Quick Selector 2 can be configured in the Quick Selec tor 2 menu Any information can be selected ...

Page 65: ... the current menu or the menu overview 7 17 1 KTM MY RIDE optional F00804 01 Condition The motorcycle is stationary Function KTM MY RIDE activated optional Function Bluetooth activated Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to open the menu In KTM MY RIDE a suitable cellphone can be paired with the com bination inst...

Page 66: ...g with the combi nation instrument The standard Bluetooth 2 1 must be supported 7 17 2 Info F00804 02 Press the SET button when the menu is closed Press the UP or DOWN button until Info is marked Press the SET button to open the menu General information can be accessed in Info ...

Page 67: ...d Press the SET button to open the menu The vehicle drive mode can be configured in Motorcycle 7 17 4 Settings F00804 04 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Favorites and quick selection can be configured in Settings ...

Page 68: ...rious values Several functions can be enabled or disabled 7 17 6 Pairing optional F00842 01 Condition The motorcycle is stationary Function KTM MY RIDE activated optional Function Bluetooth activated The Bluetooth function should also be activated in the device to be paired Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press the SET button to ...

Page 69: ...as been successfully paired the name of the paired cellphone is displayed Press the UP or DOWN button until paired device is marked on the display The paired device can be deleted by pressing the SET button The device most recently linked is automatically paired with the combination instrument when Bluetooth is switched on and as soon as this device is in range and has not been previously deleted ...

Page 70: ...accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the UP or DOWN button until Audio is marked Press the SET button to open the menu Press and hold the UP button to increase the audio volume Press and hold the DOWN button to reduce the audio volume Press the U...

Page 71: ...7 COMBINATION INSTRUMENT 69 Info The audio function can be added to Quick Selector 1 or Quick Selector 2 for easier operation ...

Page 72: ...one volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the SET button to accept an incoming call Press the BACK button to reject an incoming call Press and hold the UP button to increase the audio volume Press and hold the DOWN button to reduce the audio volume Info The call dura...

Page 73: ...ip 1 F00807 01 Press the SET button when the menu is closed Press the UP or DOWN button until Info is marked Press the SET button to open the menu Press the UP or DOWN button until Trip 1 is marked Press the SET button to open the menu Trip 1 shows the distance since the last reset such as between two refueling stops Trip 1 is running and counts up to 9999 ØCons1 indicates the average fuel consump...

Page 74: ... open the menu Press the UP or DOWN button until Trip 2 is marked Press the SET button to open the menu Trip 2 shows the distance since the last reset such as between two refueling stops Trip 2 is running and counts up to 9999 ØCons2 indicates the average fuel consumption based on Trip 2 ØSpeed2 indicates the average speed based on Trip 2 and Trip Time2 Trip Time2 shows the journey time on the bas...

Page 75: ... is present Press the SET button when the menu is closed Press the UP or DOWN button until Info is marked Press the SET button to open the menu Press the UP or DOWN button until Warning is marked Press the SET button to open the menu Use the UP or DOWN button to navigate through the warnings In the Warning menu all warnings that have occurred are dis played and stored ...

Page 76: ...ntil ABS is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the ABS button to switch off SET or to select between ABS modes Info The ABS can only be reactivated by switching on the ignition again When the Road ABS mode is enabled ABS controls both wheels When the Sup Mot ABS mode is enabled ABS only con trols the front wheel The rear wheel is n...

Page 77: ...ss the SET button when the menu is closed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button until Favourites is marked Press the SET button to open the menu Press the UP or DOWN button to activate the menu item and select it with the SET button Up to eight items of information can be selected in the Favourites menu ...

Page 78: ...the SET button Information can be selected in the Quick Selector 1 menu When the menu is closed the Quick Selector 1 menu is opened by pressing the UP button 7 17 16 Quick Selector 2 F00816 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Settings is marked Press the SET button to open the menu Press the UP or DOWN button unti...

Page 79: ...ferences is marked Press the SET button to open the menu Press the UP or DOWN button until Bluetooth is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to switch the Bluetooth function on or off Info The Bluetooth function can only be used in conjunction with KTM MY RIDE optional When the Bluetooth function is switched on the Blu...

Page 80: ...DOWN button until Shift Light is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to switch the shift warning light on or off and to adjust the engine speed for the gear shift recommenda tion Info When the engine speed reaches RPM 1 the speed dis play lights up red When the engine speed reaches RPM 2 the speed dis play flashes red...

Page 81: ...Clock Date is marked Press the SET button to open the menu F00843 01 Setting the clock Press the UP or DOWN button until the time is marked Press the SET button The hour flashes and is underlined Press the UP or DOWN button until the current hour is set Press the SET button The minutes flash and are underlined Press the UP or DOWN button until the current minute is set Press the SET button The tim...

Page 82: ... and is underlined Press the UP or DOWN button until the current day is set Press the SET button The month flashes and is underlined Press the UP or DOWN button until the current month is set Press the SET button The year flashes and is underlined Press the UP or DOWN button until the current year is set Press the SET button The date is stored ...

Page 83: ...unning light is not a substitute for the low beam Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired due to fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low ...

Page 84: ...1 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Units is marked Press the SET button to open the menu Press the UP or DOWN button until Distance is marked Press the SET button to open the menu Activate the menu item using the UP or DO...

Page 85: ... the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 17 23 Fuel Cons F00828 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Units is marked Press the SET button to open the m...

Page 86: ...he menu Press the UP or DOWN button to activate the menu item and select it with the SET button The menu languages are US English UK English German Italian French and Spanish 7 17 25 Service F00830 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN ...

Page 87: ... DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Extra Functions is marked Press the SET button to open the menu Use the UP or DOWN button to navigate through the extra func tions The optional extra functions are listed in Extra Functions Info The current KTM PowerParts and the available software for your vehicle can be found on the K...

Page 88: ...ts gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac teristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires ...

Page 89: ...livery inspection work has been carried out by an authorized KTM workshop You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover Before your first trip read the entire operating instructions carefully Get to know the controls Get used to handling the motorcycle on a suitable piece of land before making a longer trip Try also to ride as slowly as possible to get...

Page 90: ...warning light is set to a specified value and cannot be changed Avoid fully opening the throttle 8 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling characteristic The overall weight consists of motorcycle ready for operation and with a full tank driver and passenger with protective clothing and helmet and luggage Do not exceed the maximum permiss...

Page 91: ...en mounting cases Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is covered you are less visible to traffic behind you especially when it is dark Check that your luggage is fixed properly at regular intervals Warning Danger of accidents A high payload alters the handling characteristic and increases the stopping distance Adapt your speed to your payload ...

Page 92: ... of the vehicle and ensure even weight distribution between the front and rear wheels Do not exceed the overall maximum permitted weight and the axle loads Guideline Maximum permissible overall weight 355 kg 783 lb Maximum permissible front axle load 127 kg 280 lb Maximum permissible rear axle load 228 kg 503 lb ...

Page 93: ... fluid level p 148 Check the front brake linings p 143 Check the rear brake linings p 152 Check the brake system function Check the coolant level p 191 Check for chain dirt accumulation p 124 Check the chain tension p 126 Check the tire condition p 164 Check the tire air pressure p 166 Check the settings of all controls and ensure that they can be operated smoothly Check the functioning of the ele...

Page 94: ... of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing Never operate the vehicle with a discharged battery or without a battery Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note Eng...

Page 95: ...h on the ignition by turning the ignition key to the posi tion After you switch on the ignition you can hear the fuel pump working for about two seconds The function check of the combination instrument is run at the same time Shift gear to neutral The green idle indicator lamp N lights up The ABS indicator lamp lights up and goes back out after starting off Press the electric starter button ...

Page 96: ...nds before trying again This motorcycle is equipped with a safety starting sys tem You can only start the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear and release the clutch the engine stops 9 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneo...

Page 97: ...g Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ignition key position causes malfunctions Do not change the ignition key position while driving Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all ad...

Page 98: ...ning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents Cold tires have reduced road grip Ride the first miles carefully on every journey at moderate speed until the tires reach operating tem perature Warning Danger of accidents New tir...

Page 99: ... fall as you do when preparing for use Note Engine failure Overheating damages the engine If the coolant temperature warning is displayed stop immediately and take care not to endanger yourself or other traffic participants in the process Allow the engine and cooling system to cool down Check and if necessary correct the coolant level on the cooling system while it is in a cooled state Info If you...

Page 100: ...speed suitable for the road surface and weather conditions Particularly in bends do not shift and accelerate very carefully Brake if necessary and close the throttle at the same time in order to shift down Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again Switch off the engine if running at idle or standing for a long time If the...

Page 101: ... release the clutch lever slowly and open the throttle or shift again If the engine stalls e g at a crossroads just pull the clutch lever and press the electric starter button You do not have to shift into neutral If the oil pressure warning lamp lights up during a trip stop immediately and switch off the engine Contact an authorized KTM workshop If the malfunction indicator lamp lights up during ...

Page 102: ...m the brake linings and the brake discs Warning Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the...

Page 103: ...topping distance in certain situations Adjust application of the brakes to the respective riding situation and riding surface conditions Warning Danger of accidents Excessively forceful application of the brakes blocks the wheels The ABS effectiveness is only ensured if it is switched on Leave the ABS switched on in order to benefit from the protective effect When braking release the throttle and ...

Page 104: ...e you go into a bend Change down to a lower gear appropriate to your road speed Use the braking effect of the engine on long downhill stretches Change down one or two gears but do not over rev the engine In this way you have to brake far less and the brakes do not overheat 9 6 Stopping parking Warning Risk of injury People who act without authorization endanger themselves and others Do not leave t...

Page 105: ... Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materia...

Page 106: ...h is intended for emergencies only Park the motorcycle on a firm surface Swing the side stand forward with your foot as far as it will go and lean the vehicle on it Lock the steering p 39 9 7 Transport Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not ...

Page 107: ...ling Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling ...

Page 108: ...the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized KTM workshop will be ...

Page 109: ... Switch off the engine Open the filler cap p 40 Fill the fuel tank with fuel up to the lower edge 1 of the fuel filler Total fuel tank capacity approx 13 5 l 3 57 US gal Super unleaded ROZ 95 RON 95 PON 91 p 239 Close the filler cap p 42 ...

Page 110: ... every 15 000 km 9 300 mi every 7 500 km 4 650 mi after 1 000 km 620 mi Read out the fault memory using the KTM diagnostics tool Check that the electrical system is functioning properly Change the engine oil and oil filter and clean the oil screens p 200 Check the brake discs p 138 Check the front brake linings p 143 Check the rear brake linings p 152 Check the brake lines for damage and leakage C...

Page 111: ...t p 129 Check the chain tension p 126 Check the coolant level p 191 Check that the radiator fan is functioning properly Change the air filter clean the air filter box Check that the throttle cables are undamaged routed without sharp bends and set cor rectly Check the cables for damage and routing without sharp bends Check the valve clearance Check the valve clearance change the spark plugs Change ...

Page 112: ...eadlight setting p 182 Final check Final check Check the vehicle for safe operation and take a test ride Read out the error memory after the test ride using the KTM diagnostics tool Set the service interval display Make the service entry in the KTM Dealer net and in the Service and Warranty Booklet One time interval Periodic interval ...

Page 113: ...ingarm bearing for backlash Check the wheel bearing for play Check the antifreeze Change the coolant Empty the drainage hoses Check all hoses e g fuel coolant bleeder drainage etc and sleeves for cracking leaks and incorrect routing Grease all moving parts e g side stand hand lever chain and check for smooth operation Check the screws and nuts for tightness One time interval Periodic interval ...

Page 114: ...es the initial status of the spring operation on the shock absorber The best spring pretension setting is achieved when it is set for the weight of the rider and that of any bag gage and a passenger thus ensuring an ideal compromise between maneuverability and stability F00793 10 Adjust the spring pretension by turning adjusting ring 1 Guideline Spring preload Standard 5 clicks Hook wrench shock a...

Page 115: ...sen nuts 1 Adjust the shift lever by turning shift rod 2 Guideline Shift rod adjustment range A 90 102 mm 3 54 4 02 in Info Make the same adjustments on both sides At least five screw threads must be screwed into the seating Check adjusting angle B Guideline Adjusting angle B shift rod bell crank shift lever 90 Tighten nuts 1 ...

Page 116: ...s have been tightened the bearings of the shift rod must be central and aligned identically to each other in order to ensure freedom of movement in the bearing shells Check the shift lever to ensure it is functioning properly and can move freely ...

Page 117: ...s of the lifting gear Insert the adapter in the rear lifting gear Universal V adapter with bushings 61029955244 Rear wheel work stand 69329955000 Stand the motorcycle upright align the lifting gear with the swingarm and the adapters and lift the motorcycle 12 2 Removing the rear of the motorcycle from the lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the veh...

Page 118: ...fting gear and lean the vehicle on side stand 1 Remove bushings kit 12 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Preparatory work Raise the motorcycle with the rear lifting gear p 115 ...

Page 119: ...move protection cap 1 402345 01 Move the handlebar to the straight ahead position Position the lifting gear Mounting pin 69329965030 Front wheel work stand large 69329965000 Info Always raise the motorcycle at the rear first Raise the motorcycle at the front ...

Page 120: ...the motorcycle from the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402777 01 Main work Secure the motorcycle against falling over Remove the front lifting gear ...

Page 121: ...tion cap 1 Finishing work Remove the rear of the motorcycle from the lifting gear p 115 12 5 Cleaning the dust boots of the fork legs Preparatory work Raise the motorcycle with the rear lifting gear p 115 Lift the motorcycle with the front lifting gear p 116 ...

Page 122: ... oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when nec essary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 241 Press the dust boots back into their installation position Remove excess o...

Page 123: ...motorcycle from the lifting gear p 115 12 6 Removing the passenger seat H01991 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the rear of the seat push it towards the rear and remove it upwards Remove the ignition key from the seat lock ...

Page 124: ...d Press down the passenger seat until it clicks into place Warning Danger of accidents The passenger seat can come loose from the anchoring if it is not mounted correctly After mounting the passenger seat check that it is locked correctly by pulling up Finally check that the passenger seat is correctly mounted 12 8 Removing the front rider s seat Preparatory work Remove the passenger seat p 121 ...

Page 125: ... rider s seat pull it towards the rear and remove it upwards 12 9 Mounting the front rider s seat H01994 01 Main work Attach the front rider s seat in area A and lower at the rear Finally check that the driver s seat is correctly mounted Finishing work Mount the passenger seat p 122 ...

Page 126: ...ain p 124 12 11 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip Remove the lubricant from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Page 127: ...ns Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with the rear lifting gear p 115 400725 01 Main work Clean the chain regularly Rinse off loose dirt with a soft jet of water Remove old grease remains with chain cleaner Chain cleaner p 240 After drying apply chain spray Chain lube for road use p 240 Finishing work Remove the rear of the ...

Page 128: ...y fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with the rear lifting gear p 115 M00714 10 Main work Shift gear to neutral In the area of the chain sliding guard press the chain upward toward the swinga...

Page 129: ...s in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in acc...

Page 130: ...the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guide...

Page 131: ... rear sprocket and engine sprocket Preparatory work Raise the motorcycle with the rear lifting gear p 115 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket and engine sprocket are worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together ...

Page 132: ...hain rollers in the lower chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B at the longest chain section 301 6 mm 11 874 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains wear...

Page 133: ...crew 1 is visi ble from above Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screw of the chain sliding guard Guideline Screw chain slid ing guard M6 7 Nm 5 2 lbf ft Finishing work Remove the rear of the motorcycle from the lifting gear p 115 ...

Page 134: ...tch lever F00783 11 Adjust the basic position of the clutch lever to your hand size by turning adjusting wheel 1 Info Push the hand brake lever forward and turn the adjust ing wheel Do not make any adjustments while riding 12 16 Removing the front spoiler F00796 10 Remove screws 1 ...

Page 135: ...12 SERVICE WORK ON THE CHASSIS 133 F00797 10 Remove screws 2 Take off the front spoiler 12 17 Fitting front spoiler F00796 10 Position the front spoiler Mount screws 1 but do not tighten yet ...

Page 136: ...12 SERVICE WORK ON THE CHASSIS 134 F00797 10 Mount and tighten screws 2 Guideline Screw front spoiler rear M6x9 9 Nm 6 6 lbf ft Tighten screws 1 Guideline Screw front spoiler front M6x13 9 Nm 6 6 lbf ft ...

Page 137: ...th the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved and recommended by KTM Only use tires wheels approved by KTM with the corre sponding speed index Maintain the specified tire air pressure Service work and repairs must be performed profes sionally Your...

Page 138: ...ke a conventional brake system without ABS When the ABS con trol unit detects a locking tendency in a wheel ABS begins regu lating the brake pressure The regulating process causes a slight pulsing of the hand and foot brake levers The ABS indicator lamp 3 must light up after the ignition is switched on and go out after starting off If it does not go out after starting off or if it lights up while ...

Page 139: ...ched off The ABS is reactivated when the vehicle is switched on again The ABS indicator lamp goes out when you start off 13 2 Adjusting the basic position of the hand brake lever F00784 13 Adjust the basic position of the hand brake lever to your hand size by turning adjusting wheel 1 Info Push the hand brake lever forward and turn the adjust ing wheel Do not make any adjustments while riding ...

Page 140: ...ss of the front and rear brake discs at mul tiple points on each brake disc to ensure it is at least thick ness A Info Wear will reduce the thickness of the brake disc at con tact surface 1 of the brake linings Brake discs wear limit front 4 5 mm 0 177 in rear 3 6 mm 0 142 in If the brake disc thickness is less than the specified value Change the front brake disc Change the rear brake disc Check t...

Page 141: ...o fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in acco...

Page 142: ...dd front brake fluid p 140 13 5 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to he...

Page 143: ...inse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to he...

Page 144: ...d attacks paint Only use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 143 F00862 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Add brake fluid to level A Guideline Level A 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 237 Position the cover with the membrane Mount ...

Page 145: ... Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings re...

Page 146: ...linings for damage and cracking If there is wear or tearing Change the front brake linings 13 7 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the speci...

Page 147: ...nd forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not meet specifications Adjust the free travel of the foot brake lever p 146 Reconnect spring 1 ...

Page 148: ...ever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification ...

Page 149: ...Detach spring 1 Release nut 2 and use screw 3 to adjust the specified free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Info The range of adjustment is limited Hold screw 3 and tighten nut 2 Attach spring 1 ...

Page 150: ...nd do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized KTM workshop will be glad to help F00851 10 Stand the vehicle upright Check the brake fluid level ...

Page 151: ...ll be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the s...

Page 152: ...workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Check the rear...

Page 153: ...emove screw 1 and take off the screw cap lock F00852 10 Stand the vehicle upright Remove screw cap 2 with membrane 3 Add brake fluid to level A Brake fluid DOT 4 DOT 5 1 p 237 Mount screw cap with membrane Info Clean up overflowed or spilled brake fluid immediately with water ...

Page 154: ...nts Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the ...

Page 155: ...linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there is wear or tearing Change the rear brake linings ...

Page 156: ...y to the side Remove screw 2 and pull wheel speed sensor 3 out of the hole Loosen screw 4 by several rotations Loosen screws 5 Press on screw 4 to push the wheel spindle out of the axle clamp Remove screw 4 Warning Danger of accidents Reduced braking effect caused by damaged brake discs Always lay the wheel down in such a way that the brake discs are not damaged Holding the front wheel withdraw th...

Page 157: ...iscs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary F00864 10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the front wheel bearing Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 240 Insert the spacers ...

Page 158: ...eline Screw front wheel spindle M8 25 Nm 18 4 lbf ft Position wheel speed sensor 3 in the drill hole Mount and tighten screw 4 Guideline Screw wheel speed sensor holder M6 8 Nm 5 9 lbf ft Mount and tighten screws 5 with the washers Guideline Screw front fender M6 7 Nm 5 2 lbf ft Operate the hand brake lever repeatedly until the brake lin ings are in contact with the brake disc and there is a press...

Page 159: ...erate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 6 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 14 3 Removing the rear wheel Preparatory work Raise the motorcycle with the rear lifting gear p 115 F00865 10 Main work Remove screw 1 ...

Page 160: ...adjuster 5 Push the rear wheel forward as far as possible and take the chain off the rear sprocket Push chain guard to the side Warning Danger of accidents Reduced braking effect caused by damaged brake discs Always lay the wheel down in such a way that the brake discs are not damaged Pull the rear wheel back and take it out of the swingarm Info Do not operate the foot brake lever when the rear wh...

Page 161: ... to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point F00867 10 Main work Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 240 Cle...

Page 162: ...nd swingarm Install the rubber damper and rear sprocket carrier on the rear wheel Insert the spacers Position the rear wheel The brake linings are correctly positioned Push the rear wheel forward as far as possible and lay the chain on the rear sprocket Position the chain guard ...

Page 163: ...d so that the chain adjusters are in contact with the screws and tighten nut 2 Guideline In order for the rear wheel to be correctly aligned the mark ings on the left and right chain adjusters must be in the same position relative to reference markings B Nut rear wheel spin dle M14x1 5 98 Nm 72 3 lbf ft Position wheel speed sensor 5 in the drill hole Mount and tighten screw 6 Guideline Screw wheel...

Page 164: ...ain tension p 126 14 5 Checking the rear hub rubber dampers Info The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber dampers They even tually wear out during operation If the rubber dampers are not changed in time the rear sprocket carrier and the rear hub will be damaged Preparatory work Raise the motorcycle with the rear lifting gear p 115 Remove the rear wheel ...

Page 165: ... in the rear hub F00869 10 Lay the read wheel on a workbench with the rear sprocket fac ing upwards and insert the wheel spindle in the hub To check the play A hold the rear wheel tight and try to rotate the rear sprocket Info Measure the play on the outside of the rear sprocket Play in rubber dampers rear wheel 5 mm 0 2 in If play A is larger than the specified value Change all rubber dampers in ...

Page 166: ...shop will be glad to help Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac teristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel Warning Danger of accidents Non approved or non recommended tir...

Page 167: ...andling characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and other damage If the tires have cuts run in objects or other damage Change the tires Check the tread depth Info Adhere to the legally required minimum tread depth Minimum tread depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires ...

Page 168: ...manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than 5 years old Change the tires 14 7 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensures optimal riding comfort and ...

Page 169: ...hen the tires are cold Tire air pressure solo Front 2 0 bar 29 psi Rear 2 0 bar 29 psi Tire air pressure with passenger full payload Front 2 0 bar 29 psi Rear 2 2 bar 32 psi If the tire air pressure does not meet specifications Correct the tire air pressure Mount the dust cap ...

Page 170: ...to fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulations regarding the daytime run ning light The daytime running light DRL 1 is integrated in the main headlight The daytime running light DRL m...

Page 171: ...chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes a...

Page 172: ...l cover 2 Disconnect positive cable 3 from the battery Detach rubber band 4 Pull the battery up and out of the battery holder Info Never operate the motorcycle with a discharged battery or without a battery In both cases electrical compo nents and safety devices can be damaged The vehicle will therefore no longer be roadworthy ...

Page 173: ...er Battery ETZ 9 BS p 225 Reconnect rubber band 1 Position positive cable 2 and mount and tighten the screw Position positive terminal cover 3 F00774 11 Position negative cable 4 mount and tighten the screw Finishing work Mount the front rider s seat p 123 Mount the passenger seat p 122 Set the time and date p 78 ...

Page 174: ... open flames away from the battery Only charge batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Warning Environmental hazard Batteries contain environmentally hazardous materials Do not di...

Page 175: ...y valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged and sul fate destroying the battery The battery is maintenance free The acid level does not have to be checked Preparatory work Switch off all power consu...

Page 176: ... device you cannot overcharge the battery Info Never remove lid 1 Charge the battery with a maximum of 10 of the capacity specified on battery housing 2 Switch off the battery charger after charging and disconnect from the battery Guideline The charge current charge voltage and charge time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Position the neg...

Page 177: ...d the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info Two fuses for the ABS are located under the passenger seat These fuses protect the return pump and the hydraulic unit of the ABS The third fuse which protects the ABS control unit is located in the fuse box Preparatory work Switch off all power consumers and the engine Remove the passenger seat...

Page 178: ... faulty fuse by a burned out fuse wire A Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Use spare fuses with the correct rating only Fuse 75011088015 p 225 Tip Replace spare fuse 2 in the fuse box so that it is available if needed Mount the protection cap ...

Page 179: ...ard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Use spare fuses with the correct rating only Fuse 90111088025 p 225 Tip Replace spare fuse 4 in the fuse box so that it is available if needed Mount the protection cap Finishing work Mount the passenger seat p 122 ...

Page 180: ...individual power consumers Info The fuse box with the main fuse and the fuses of the individual power consumers is located under the pas senger seat Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 121 ...

Page 181: ...oil fuel pump start auxiliary relay horn Fuse 5 10 A radiator fan Fuse 6 15 A brake light turn signal high beam low beam parking light tail light license plate lamp Fuse 7 10 A control unit ABS control unit Fuse 8 10 A alarm system optional Fuse 9 10 A auxiliary equipment Fuse 10 10 A auxiliary equipment Fuse SPARE 10 A 15 A 30 A spare fuses Info You can recognize a faulty fuse by a burned out fus...

Page 182: ...not bypass or repair fuses Use spare fuses with the correct rating only Fuse 75011088010 p 225 Fuse 75011088015 p 225 Fuse 75011088030 p 225 Tip Replace the spare fuse in the fuse box so that it is available if needed Check that the power consumer is functioning properly Close the fuse box cover 1 Finishing work Mount the passenger seat p 122 ...

Page 183: ...ulbs with your bare hands K00017 10 Remove the screw on the rear of the turn signal housing Carefully remove diffuser 1 Push bulb 2 lightly into the socket turn approx 30 coun terclockwise and pull it out of the socket Info Do not touch the reflector with your fingers and keep it free from grease Lightly push the new lamp into the socket and turn all the way clockwise Turn signal RY10W socket BAU1...

Page 184: ...vehicle upright on a horizontal surface in front of a light wall and make a mark at the height of the center of the low beam headlight Make another mark at a distance B under the first mark Guideline Distance B 5 cm 2 in Position the vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider with luggage and passenger if appl...

Page 185: ...cifications Adjust the headlight range p 183 15 9 Adjusting the headlight range Preparatory work Check the headlight setting p 182 F00850 10 Main work Turn adjusting screw 1 to adjust the headlight range Info Turn clockwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range Screw 1 also secures the h...

Page 186: ...ine The light dark boundary must lie exactly on lower mark B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable 15 10 Diagnostics connector H01906 10 Diagnostics connector 1 is located under the passenger seat ...

Page 187: ...SB diagnostics plug H01907 10 The USB diagnostics plug 1 is located under the combination instrument Info The USB diagnostics plug is intended for diagnostics pur poses only and is not suitable for supplying power to exter nal devices ...

Page 188: ...ming of the cooling system is regulated by a valve in radiator cap 2 Heat expansion causes excess coolant to flow into compensating tank 3 When the tem perature falls this surplus coolant is sucked back into the cooling system This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunctions 110 C 230 F ...

Page 189: ...STEM 187 H01905 10 The coolant is cooled by the air stream and a radiator fan 4 which is controlled by a thermoswitch The lower the speed the less the cooling effect Dirty cooling fins also reduce the cooling effect ...

Page 190: ...r components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plent...

Page 191: ...t 25 45 C 13 49 F If the antifreeze in the coolant does not match the speci fied value Correct the antifreeze in the coolant Check the coolant level in the compensating tank The coolant level must be between the two markings If the coolant level does not match the specified value Correct the coolant level Coolant p 237 Mount the cap of the compensating tank ...

Page 192: ...lue Correct the antifreeze in the coolant Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss Coolant p 237 If you had to add more coolant than the specified amount 0 20 l 0 21 qt Fill bleed the cooling system p 194 Mount the radiator cap ...

Page 193: ...ents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of wat...

Page 194: ... specified value Correct the coolant level Coolant p 237 F00856 11 Remove radiator cap 2 and check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss Coolant p 237 If you had to add more coolant than the specified amount 0 20 l 0 21 qt Fill bleed the cooling system p 19...

Page 195: ...In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact ...

Page 196: ... bleeding the cooling system Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and c...

Page 197: ...Guideline 3 turns Tilt the vehicle slightly to the right Pour in coolant until it emerges without bubbles at the bleeder screw and then mount and tighten the bleeder screw immedi ately Coolant p 237 Completely fill the radiator with coolant Mount the radiator cap Rest the vehicle on the side stand ...

Page 198: ...st extraction system when starting or running the engine in an enclosed space Start the engine and let it warm up F00855 11 Stop the engine and allow it to cool down When the engine is cool check the coolant level in the radiator and if necessary add coolant Remove cap 3 of the compensating tank and top up the coolant level to the upper marking Mount the cap of the compensating tank Finishing work...

Page 199: ...cation F00871 10 Check the clutch lever for smooth operation Move the handlebar to the straight ahead position Pull the clutch lever until resistance is perceptible and deter mine the play in the clutch lever A Clutch lever play A 1 3 mm 0 04 0 12 in If the clutch lever play does not meet the specified value Adjust play in the clutch lever p 198 Move the handlebar to and fro over the entire steeri...

Page 200: ...h lever F00872 10 Move the handlebar to the straight ahead position Push back sleeve 1 Loosen lock nut 2 Adjust the play in the clutch level A by turning adjusting screw 3 Guideline Clutch lever play A 1 3 mm 0 04 0 12 in Tighten lock nut 2 Position bellows 1 ...

Page 201: ...right on a horizontal surface V00698 10 Main work Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil must be between the A and B mark ings When the engine oil level is below the A marking Add the engine oil p 204 When the engine oil level is above the B marking Correct the engine oil level ...

Page 202: ... the event of scalding rinse the area affected immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Drain the engine oil only when the engine is warm Preparatory work Remove the front spoiler p 132 Stand the mot...

Page 203: ...emove screw plug 3 with oil screen 4 Completely drain the engine oil Thoroughly clean the oil drain plugs and oil screens Position oil screen 2 and mount and tighten oil drain plug 1 with the O ring Guideline Oil drain plug M24x1 5 15 Nm 11 1 lbf ft Mount and tighten screw plug 3 with oil screen 4 and the O ring Guideline Oil screen screw plug small M17x1 5 12 Nm 8 9 lbf ft ...

Page 204: ...pletely drain the engine oil Thoroughly clean the parts and sealing surface V00701 10 Insert new oil filter 7 Lubricate the O ring of the oil filter cover Mount oil filter cover 6 Mount and tighten the screws Guideline Screw oil filter cover M6 12 Nm 8 9 lbf ft Info Too little engine oil or poor quality engine oil results in premature wear of the engine ...

Page 205: ...ug with O ring Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Fit the front spoiler p 133 Check the e...

Page 206: ... 1 401955 10 Main work Remove the oil filler plug 1 with the O ring from the clutch cover and fill up with engine oil Engine oil SAE 15W 50 p 238 Info In order to achieve optimal engine performance it is not advisable to mix different engine oils We recommended changing the engine oil when neces sary Install and tighten the oil filler plug with the O ring ...

Page 207: ...ay result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine oil level p 199 ...

Page 208: ...rectly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations ...

Page 209: ...oft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance the corrosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of the exhaust system Warning Danger of accidents Moisture and dirt impair...

Page 210: ...as penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 124 Treat bare metal parts except for brake discs and exhaust sys tem with anti corrosion materials Preserving materials for paints metal and rubber p 241 Treat all painted parts with a mild paint polish Perfect Finish and high gloss polish for paints p 241 Info Do not polish pa...

Page 211: ...p 241 Oil the ignition steering lock Universal oil spray p 241 19 2 Checks and maintenance steps for winter operation Info If the motorcycle is used in the winter salt can be expected on the roads Precautions need to be taken against road salt corrosion If the vehicle was operated in road salt clean it with cold water after riding Warm water would enhance the corrosive effects of salt ...

Page 212: ...e parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motor cycle with cold water and dry it well Treat the engine swingarm and all other bright and zinc plated parts except for the brake discs with a wax based cor rosion inhibitor Info Corrosion inhibitor is not permitted to come in contact with the brake discs as this would greatly reduce the braki...

Page 213: ...u can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 240 Refuel p 105 Clean the motorcycle p 206 Change the engine oil and oil filter and clean the oil screens p 200 Check the antifreeze and coolant level p 188 Check the tire air pressure p 166 Remove the batte...

Page 214: ... the motorcycle with the front lifting gear p 116 Cover the motorcycle with a tarp or similar cover that is perme able to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and exhaust s...

Page 215: ...059 01 Take the motorcycle from the front lifting gear p 118 Remove the rear of the motorcycle from the lifting gear p 115 Install the battery p 171 Set the time and date p 78 Perform checks and maintenance steps when preparing for use p 91 Take a test ride ...

Page 216: ...utral The vehicle is in gear and the side stand is folded out Shift gear to neutral Engine turns but does not start Operating error Carry out the start procedure p 92 Fault in fuel injection system Read out the fault memory using the KTM diagnostics tool Engine has too little power Air filter is very dirty Change the air filter Fuel filter is very dirty Check the fuel pressure Fault in fuel inject...

Page 217: ...he fault memory using the KTM diagnostics tool Engine dies during the trip Lack of fuel Refuel p 105 Fuse 1 3 4 or 7 is blown Change the fuses of individual power consumers p 178 ABS indicator lamp lights up ABS fuse is blown Change the ABS fuses p 175 Large difference in wheel speeds of the front and rear wheels Stop the vehicle switch off the igni tion and start it again Malfunction in ABS Read ...

Page 218: ...Time is not displayed or not correctly displayed Fuse 2 is blown Change the fuses of individual power consumers p 178 Battery discharged Ignition was not switched off when vehicle was parked Recharge the battery p 172 Battery is not being charged by alternator Check the charging voltage Check the open circuit current The combination instrument shows nothing on the display Fuse 2 is blown Change th...

Page 219: ... in Valve clearance intake cold 0 08 0 12 mm 0 0031 0 0047 in Valve clearance exhaust cold 0 13 0 17 mm 0 0051 0 0067 in Crankshaft bearing 2 slide bearings Conrod bearing Sleeve bearing Pistons Forged light alloy Piston rings 1 compression ring 1 tapered compression piston ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with two rotary pumps Primary transmission 30 80 ...

Page 220: ...ontrolled fully electronic ignition with digital ignition adjustment Alternator 12 V 230 W Spark plug BOSCHVR5NEU Spark plug electrode gap 1 mm 0 04 in Cooling Water cooling permanent circulation of coolant by water pump Idle speed 1 680 50 rpm Starting aid Electric starter 22 2 Engine tightening torques Oil nozzle M5 6 Nm 4 4 lbf ft Loctite 243 Screw gear sensor M5 6 Nm 4 4 lbf ft Loctite 243 ...

Page 221: ...Nm 8 9 lbf ft Nut water pump impeller M6 10 Nm 7 4 lbf ft Loctite 243 Oil nozzle M6 6 Nm 4 4 lbf ft Loctite 243 Screw plug water pump drain hole M6 10 Nm 7 4 lbf ft Screw alternator cover M6 12 Nm 8 9 lbf ft Screw bearing retainer M6 12 Nm 8 9 lbf ft Loctite 243 Screw camshaft bearing support M6 10 Nm 7 4 lbf ft Screw camshaft decompression shaft M6 10 Nm 7 4 lbf ft Loctite 243 Screw chain securin...

Page 222: ...ar retaining bracket M6 12 Nm 8 9 lbf ft Loctite 243 Screw lock washer engine sprocket M6 12 Nm 8 9 lbf ft Loctite 243 Screw locking lever M6 12 Nm 8 9 lbf ft Loctite 243 Screw oil filter cover M6 12 Nm 8 9 lbf ft Screw oil pump M6 12 Nm 8 9 lbf ft Loctite 243 Screw retaining bracket M6 12 Nm 8 9 lbf ft Loctite 243 Screw retaining bracket clutch cable pull M6 6 Nm 4 4 lbf ft Loctite 243 Screw reta...

Page 223: ...ver M6 12 Nm 8 9 lbf ft Screw water pump cover M6 12 Nm 8 9 lbf ft Nut exhaust flange M8 8 Nm 5 9 lbf ft Nut manifold on cylinder head M8 8 Nm 5 9 lbf ft Screw plug M8 12 Nm 8 9 lbf ft Loctite 243 Screw balancer shaft gear M8 40 Nm 29 5 lbf ft Loctite 243 Screw return spring quick shifter M8 20 Nm 14 8 lbf ft Loctite 243 Stud exhaust flange M8 22 Nm 16 2 lbf ft Screw conrod bearing M8x1 34 Nm 25 1...

Page 224: ...lbf ft Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Spark plug M12 15 Nm 11 1 lbf ft Nut inner clutch hub M16LHx1 5 120 Nm 88 5 lbf ft Loctite 243 Nut primary gear timing chain sprocket M16x1 5 120 Nm 88 5 lbf ft Loctite 243 Oil screen screw plug small M17x1 5 12 Nm 8 9 lbf ft Screw plug alternator cover M18x1 5 10 Nm 7 4 lbf ft Oil drain plug M24x1 5 15 Nm 11 1 lbf ft Screw plug alternator co...

Page 225: ...1 2 l 1 3 qt Coolant p 237 22 3 3 Fuel Total fuel tank capacity approx 13 5 l 3 57 US gal Super unleaded ROZ 95 RON 95 PON 91 p 239 Fuel reserve approx 1 5 l 1 6 qt 22 4 Chassis Frame Lattice frame of steel tubes powder coated Fork WP Suspension Shock absorber WP Suspension Brake system Front Disc brake with four pot brake caliper ...

Page 226: ...rear 230 mm 9 06 in Brake discs wear limit front 4 5 mm 0 177 in rear 3 6 mm 0 142 in Tire air pressure solo Front 2 0 bar 29 psi Rear 2 0 bar 29 psi Tire air pressure with passenger full payload Front 2 0 bar 29 psi Rear 2 2 bar 32 psi Secondary ratio 15 45 Chain 5 8 x 1 4 520 X ring Steering head angle 65 Wheelbase 1 357 15 5 mm 53 43 0 61 in Seat height unloaded 830 mm 32 68 in ...

Page 227: ...mum permissible overall weight 355 kg 783 lb 22 5 Electrical system Battery ETZ 9 BS Battery voltage 12 V Nominal capacity 8 Ah Maintenance free Fuse 75011088010 10 A Fuse 75011088015 15 A Fuse 90111088025 25 A Fuse 75011088030 30 A Headlight LED Parking light LED Instrument lights and indicator lamps LED Turn signal RY10W socket BAU15s 12 V 10 W Brake tail light LED License plate lamp LED ...

Page 228: ...TL Michelin Pilot Street Radial The tires specified represent one of the possible series production tires Additional information is available in the Service section under http www ktm com 22 7 Fork Fork article number 93301000033 Fork WP Suspension Fork length 744 mm 29 29 in Fork oil 450 ml 15 21 fl oz Fork oil SAE 5 p 239 22 8 Shock absorber Shock absorber article number 93304010000 Shock absorb...

Page 229: ...sis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw chain guard M5 7 Nm 5 2 lbf ft Loctite 243 Screw compensating tank cap lock rear brake M5 9 Nm 6 6 lbf ft Screw fuel tank cover M5 4 Nm 3 lbf ft Screw outer clutch cable guide M5 5 Nm 3 7 lbf ft Loctite 243 Screw side stand switch M5 5 Nm 3 7 lbf ft Loctite 243 Screw tail light M5 5 Nm 3 7 lbf ft Nut foot brake lever adjustme...

Page 230: ...mp M6 7 Nm 5 2 lbf ft Screw cable holder side stand switch M6 9 Nm 6 6 lbf ft Loctite 243 Screw chain sliding guard M6 7 Nm 5 2 lbf ft Screw combination instrument M6 7 Nm 5 2 lbf ft Screw compensating tank M6 5 Nm 3 7 lbf ft Screw damper block M6 8 Nm 5 9 lbf ft Screw engine sprocket cover M6 8 Nm 5 9 lbf ft Screw foot brake cylinder M6 9 Nm 6 6 lbf ft Loctite 243 Screw front fender M6 7 Nm 5 2 l...

Page 231: ... tamper proof screw M6 13 Nm 9 6 lbf ft Screw license plate holder M6 12 Nm 8 9 lbf ft Loctite 243 Screw lower rear panel M6 7 Nm 5 2 lbf ft Screw magnetic holder on side stand M6 5 Nm 3 7 lbf ft Loctite 243 Screw main silencer M6 12 Nm 8 9 lbf ft Screw main silencer retaining bracket M6 9 Nm 6 6 lbf ft Screw radiator holder M6 10 Nm 7 4 lbf ft Screw radiator shield M6 7 Nm 5 2 lbf ft Screw rear A...

Page 232: ...crew bottom triple clamp M8 12 Nm 8 9 lbf ft Screw engine bearer M8 22 Nm 16 2 lbf ft Screw foot brake lever M8 16 Nm 11 8 lbf ft Loctite 243 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 30 Nm 22 1 lbf ft Loctite 204 Screw front brake disc M8 30 Nm 22 1 lbf ft Loctite 243 Screw front seat fixing M8 25 Nm 18 4 lbf ft Screw front wheel spindle M8 25 Nm 18 4 lbf ft Screw fuel tan...

Page 233: ...t plate M8 18 Nm 13 3 lbf ft Screw top triple clamp M8 15 Nm 11 1 lbf ft Banjo bolt brake line M10 24 Nm 17 7 lbf ft Fitting side stand M10 35 Nm 25 8 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw engine bearer M10 49 Nm 36 1 lbf ft Loctite 243 Fitting handlebar support M10x1 25 21 Nm 15 5 lbf ft Fitting shock absorber bottom M...

Page 234: ... stand bracket M10x1 25 25 Nm 18 4 lbf ft Loctite 243 Screw top shock absorber M10x1 25 51 Nm 37 6 lbf ft Loctite 243 Stud rear sprocket M10x1 25 50 Nm 36 9 lbf ft Nut rear wheel spindle M14x1 5 98 Nm 72 3 lbf ft Nut swingarm pivot M14x1 5 98 Nm 72 3 lbf ft Screw steering head top M16x1 5 49 Nm 36 1 lbf ft Loctite 243 Lambda sensor M18x1 5 19 Nm 14 lbf ft Swingarm bearing adjusting ring M22x1 Tigh...

Page 235: ...22 TECHNICAL DATA 233 Nut steering head M30x1 1st stage 45 Nm 33 2 lbf ft 2nd stage loosen counterclock wise 2 turns 3rd stage 5 Nm 3 7 lbf ft ...

Page 236: ...rtification website http www ktm com 210m1100 KTM AG hereby declares that the KTM RACE ON system wireless system conforms with the relevant guidelines The full text of the Declaration of Conformity is available at the following Internet address Certification website http www ktm com ktm race on system KTM AG hereby declares that the LC8 DASHBOARD wireless system conforms with the relevant guidelin...

Page 237: ...ZADI01 IC 22239 KLGMZADI01 LC8 DASHBOARD FCC ID 2AKP9 LC8CLUSTER1 IC 22273 LC8CLUSTER1 Tyre Pressure Monitoring System Receiver MC34MA4 FCC ID MRXMC34MA4 IC 2546A MC34MA4 Tyre Pressure Monitoring System Sensor BC5A4 FCC ID MRXBC5A4 IC 2546A BC5A4 Tyre Pressure Monitoring System Sensor RDC3 FCC ID MRXRDC3 IC 2546A RDC3 Warning This device complies with article 15 of the FCC regulations Operation is...

Page 238: ...f they are not installed and operated in accordance with the instructions they may cause harmful interference to radio reception However there is no guarantee that interference will not occur in certain cases of application Should this device cause harmful interference to radio or television reception check this by switching the device on and off you can potentially eliminate this interference as ...

Page 239: ... 1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion protec tion and lubrication properties Only use coolant that complies with the requirements stated see speci...

Page 240: ... for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier Motorex COOLANT M3 0 Engine oil SAE 15W 50 Standard classification JASO T903 MA p 242 SAE p 242 SAE 15W 50 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Partially synthetic engine oil R...

Page 241: ...roperties Recommended supplier Motorex Racing Fork Oil Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E...

Page 242: ...r Recommended supplier Motorex Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 243: ...nts Recommended supplier Motorex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil spray Recommended supplier Motorex Joker 440 Synthetic ...

Page 244: ...long service intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and the clutch are lubricated with the same oil The JASO MA standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils a...

Page 245: ...g Light Light which enhances the visibility of the vehicle dur ing the day but is not focused and in contrast to low beam does not illuminate the road surface KTM MY RIDE System for wireless communication with appropriate cellphones and headsets for telephony and audio OBD On board diagnosis Vehicle system which monitors the specified parame ters of the vehicle electronics ...

Page 246: ...28 LIST OF ABBREVIATIONS 244 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 247: ...r orange symbols Malfunction indicator lamp lights up yellow The OBD has detected an emission or safety critical fault ABS indicator lamp lights up yellow Status or error messages relating to ABS The ABS indi cator lamp flashes if the ABS mode Sup Mot is enabled The general warning lamp lights up yellow An operating safety warning message was detected This is shown in addition 29 3 Green and blue ...

Page 248: ...29 LIST OF SYMBOLS 246 The idle indicator lamp lights up green The transmission is in idle The high beam indicator lamp lights up blue The high beam is switched on ...

Page 249: ...cs checking 138 Brake fluid front brake adding 140 rear brake adding 149 Brake fluid level front brake checking 139 rear brake checking 148 Brake linings front brake checking 143 rear brake checking 152 Brakes 100 C Capacity coolant 223 engine oil 223 fuel 107 223 Chain chain dirt accumulation checking 124 checking 129 cleaning 124 Chain tension adjusting 127 checking 126 Chassis number 30 Clutch ...

Page 250: ... 60 Fuel Cons 83 General Info 71 indicator lamps 52 Info 64 KTM MY RIDE 63 Language 84 menu 63 Motorcycle 65 ODO display 59 overview 48 Pairing 66 Preferences 66 Quick Selector 1 76 Quick Selector 1 display 62 Quick Selector 2 76 Quick Selector 2 display 62 Service 84 Settings 65 shift warning light 57 speed 56 58 telephony 70 Temp 83 time 61 Trip 1 71 Trip 2 72 Warning 73 warning notes 50 Combina...

Page 251: ...changing 200 Engine oil level checking 199 Engine sprocket checking 129 Environment 22 F Figures 24 Filler cap closing 42 opening 40 Filling up fuel 105 Foot brake lever 46 free travel adjusting 146 free travel checking 144 Fork legs dust boots cleaning 119 Front rider s seat mounting 123 removing 122 Front spoiler installing 133 removing 132 Front wheel installing 155 removing 154 Fuse individual...

Page 252: ...torcycle cleaning 206 lifting with front lifting gear 116 raising with the rear lifting gear 115 removing the rear from the lifting gear 115 taking from the front lifting gear 118 O Oil filter changing 200 Oil screens cleaning 200 Operating substances 23 Owner s Manual 22 P Parking 102 Passenger footrests 44 Passenger seat mounting 122 removing 121 Play in the clutch lever adjusting 198 Preparing ...

Page 253: ...ng 113 Shifting 95 Shock absorber spring pretension adjusting 112 Side stand 46 Spare parts 23 Starting 92 Steering locking 39 unlocking 40 Steering lock 38 Stopping 102 Storage 211 Switch on the left side of the handlebar 34 on the right side of the handlebar 37 T Technical data capacities 223 chassis 223 chassis tightening torques 227 electrical system 225 engine 217 engine tightening torques 21...

Page 254: ...4 Tool set 43 Transport 104 Troubleshooting 214 216 Turn signal bulb changing 181 Turn signal switch 36 Type label 30 U USB diagnostics plug 185 Use definition 11 V View of vehicle front left 26 rear right 28 W Warranty 23 Winter operation checks and maintenance steps 209 Work rules 21 ...

Page 255: ... 3213566en 3213566en 05 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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KTM 390 DUKE 2017, Owner'S Manual

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