KTM 250 EXC-F EU 2010, Owner'S Manual

Page: 59 / 136

12 SERVICE WORK ON THE CHASSIS
57
K00088-11
–
Position the brake caliper. Mount and tighten screws

.
Guideline
Screw, front brake caliper M8 25 Nm
(18.4 lbf ft) Loctite ® 243™
–
Mount the cable binder.
–
Position the brake line, wiring harness, and clamp. Mount and tighten screws

.
Finishing work
–
Mount the handlebar cushion.
–
Install the front fender. ( p. 61)
–
Install the front wheel. ( p. 87)
–
Refit the headlight mask with the headlight. ( p. 96)
–
Check that the wiring harness, throttle cables and brake and clutch lines can move
freely and are routed correctly.
–
Check the steering head bearing play. ( p. 59)
–
Remove the motorcycle from the lift stand. ( p. 49)
–
Check the headlight setting. ( p. 97)
12.12 Installing the lower triple clamp (XCF
‑
W)
B01605-10
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 126)
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the upper steering head seal

is correctly positioned.
–
Slide on protective ring

and O-ring

.
K00140-10
–
Position the upper triple clamp with the handlebar.
–
Mount screw  but do not tighten yet.
–
Position the clutch line, wiring harness, and voltage regulator. Mount and tighten
screws

.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)