KTM 250 EXC-F EU 2010, Owner'S Manual

Page: 40 / 136

10 SERVICE SCHEDULE
38
10.1 Service schedule
Every 30 operating hours/after every race
Every 15 operating hours
Once after 1 operating hour
Read out the fault memory using the KTM diagnostics tool.
○ ● ●
Check that the electrical equipment is functioning properly.
○ ● ●
Check and charge the battery.
● ●
Check the front brake linings. ( p. 80)
● ●
Check the rear brake linings. ( p. 84)
● ●
Check the brake discs. ( p. 79)
● ●
Check the brake lines for damage and leakage.
● ●
Check the rear brake fluid level. ( p. 83)
● ●
Check the free travel of the foot brake lever. ( p. 82)
● ●
Check the frame and swingarm.
● ●
Check the swingarm bearing.
●
Check the heim joints at the top and bottom of the shock absorber.
● ●
Check the tire condition. ( p. 89)
○ ● ●
Check the tire air pressure. ( p. 90)
○ ● ●
Check the wheel bearing for play.
● ●
Check the wheel hubs.
● ●
Check the rim run-out.
○ ● ●
Check the spoke tension. ( p. 90)
○ ● ●
Check the chain, rear sprocket, engine sprocket and chain guide. ( p. 73)
● ●
Check the chain tension. ( p. 71)
○ ● ●
Grease all moving parts (e.g., side stand, hand lever, chain, ...) and check for smooth operation.
● ●
Check/correct the fluid level of the hydraulic clutch. ( p. 76)
● ●
Check the brake fluid level of the front brake. ( p. 79)
● ●
Check the free travel of the hand brake lever. ( p. 78)
● ●
Check the steering head bearing play. ( p. 59)
○ ● ●
Check the valve clearance.
○ ●
Check the clutch.
●
Change the shaft seal rings of the water pump.
●
Change the engine oil and oil filter, clean the oil screen. ( p. 107)
○ ● ●
Check all hoses (e. g., fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing.
○ ● ●
Check the antifreeze and coolant level. ( p. 100)
○ ● ●
Check the cables for damage and routing without sharp bends.
● ●
Check that the cables are undamaged, routed without sharp bends and set correctly.
○ ● ●
Clean the air filter and air filter box.
● ●
Change glass fiber yarn filling in the main silencer. ( p. 66)
●
Check the screws and nuts for tightness.
○ ● ●
Check the headlight setting. ( p. 97)
○ ● ●
Change the fuel screen. ( p. 106)
○ ● ●
Check the fuel pressure.
● ●
Adjust the idle speed. ( p. 104)
○ ● ●
Check that the radiator fan is functioning properly.
○ ● ●
Final check: Check the vehicle for roadworthiness and take a test ride.
○ ● ●
Read out the fault memory using the KTM diagnostics tool after a test ride.
○ ● ●
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet.
○ ● ●
○
One-time interval
●
Periodic interval