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KTM 2014 1190 Adventure, Owner'S Manual

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KTM 2014 1190 Adventure Owner'S Manual Download Page 222

INDEX

220

INDEX

A

ABS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Accessories

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Antilock brake system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Auxiliary substances

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

B

Battery

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Brake discs

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Brake fluid

front brake, adding . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
rear brake, adding . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Brake fluid level

front brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . 132
rear brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Brake linings

front brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . 134
rear brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Brake system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129-138

Brakes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Brakes, applying

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

C

Capacity

coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
engine oil . . . . . . . . . . . . . . . . . . . . . . . . . 188, 204-205
fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95, 205

Center stand

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Chain

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
checking for dirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Chain tension

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Chassis number

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Clutch

fluid level, checking/rectifying . . . . . . . . . . . . . . . . . . . 113

Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Combination instrument . . . . . . . . . . . . . . . . . . . . . . . . . 48-67

"ABS"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Activation and test . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

"Clock/Date"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

"Damping"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

"Damping"

menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

"Distance"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

"Drive Mode"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59, 182

"DRL"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Summary of Contents for 2014 1190 Adventure

Page 1: ...OWNER S MANUAL 2014 1190 Adventure USA Art no 3213106en ...

Page 2: ......

Page 3: ...tely All specifications are non binding KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery o...

Page 4: ...According to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by TÜV Management Service KTM Sportmotorcycle AG 5230 Mattighofen Austria ...

Page 5: ...E 24 4 1 View of vehicle front left side vehicle differs slightly from photo 24 4 2 View of vehicle rear right side vehicle differs slightly from photo 26 5 SERIAL NUMBERS 28 5 1 Chassis number 28 5 2 Type label 28 5 3 Key number 29 5 4 Engine number 30 5 5 Fork part number 30 5 6 Shock absorber part number 31 6 CONTROLS 32 6 1 Clutch lever 32 6 2 Hand brake lever 32 6 3 Throttle grip 33 6 4 Switc...

Page 6: ... 5 TPMS optional 55 7 9 6 Set Favorites 56 7 9 7 Settings 56 7 9 8 Warnings 57 7 9 9 Heat Grip optional 57 7 9 10 MTC ABS 58 7 9 11 Load 58 7 9 12 Damping 59 7 9 13 Drive Mode 59 7 9 14 Menu overview 60 7 9 15 Language 62 7 9 16 Distance 62 7 9 17 Temp 63 7 9 18 Volume 63 7 9 19 Pressure 64 7 9 20 Clock Date 64 7 9 21 Fuel Cons 65 7 9 22 DRL 65 7 9 23 Shift Light 66 7 9 24 Quick Shift 66 7 9 25 He...

Page 7: ...ption Center stand 102 13 3 Removing the passenger seat 103 13 4 Mounting the passenger seat 104 13 5 Removing the driver s seat 104 13 6 Mounting the driver s seat 105 13 7 Checking for chain dirt 105 13 8 Cleaning the chain 106 13 9 Checking the chain tension 107 13 10 Adjusting the chain tension 108 13 11 Checking the chain rear sprocket and engine sprocket 110 13 12 Checking rectifying the flu...

Page 8: ...dlight mask with the headlight 165 16 8 Refitting the headlight mask with the headlight 167 16 9 Changing the low beam bulb 168 16 10 Changing the high beam bulb 169 16 11 Changing the turn signal bulb 171 16 12 Checking the headlight setting 172 16 13 Adjusting the headlight range 173 16 14 Activating deactivating the ignition key 174 17 COOLING SYSTEM 179 17 1 Checking the coolant level in the c...

Page 9: ...on With EDS 205 23 5 Electrical system 207 23 5 1 Option With EDS 207 23 6 Tires 208 23 7 Fork 208 23 7 1 Option With EDS 208 23 8 Shock absorber 208 23 8 1 Option With EDS 208 23 9 Chassis tightening torques 209 24 SUBSTANCES 213 25 AUXILIARY SUBSTANCES 217 26 STANDARDS 219 INDEX 220 ...

Page 10: ...rstanding In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page 1 2 Formats used The typographical formats used in this document are explained below Specific name Identif...

Page 11: ...roads in the homologated version 2 2 Safety advice A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instruc tions are highlighted in the text and are referred to at the relevant passages Info The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they ...

Page 12: ...that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken Note Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken Warning Identifies a danger that will lead to environmental damage if the approp...

Page 13: ...11 ...

Page 14: ...2 SAFETY ADVICE 12 2 4 Overview of labels B01857 10 ...

Page 15: ... Information on starting up 2 Information on emission control 3 USA type label 4 Technical Information 5 Information on chain tension 6 Canada type label 7 Information on noise emission 700210 01 Information on starting up ...

Page 16: ...2 SAFETY ADVICE 14 B01851 01 Information on emission control B01852 01 USA type label ...

Page 17: ...2 SAFETY ADVICE 15 B01856 01 Technical Information B01855 01 Information on chain tension ...

Page 18: ...u should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying KTM North America Inc If NHTSA receives multiple similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer ...

Page 19: ...mer Support 1119 Milan Ave Amherst OH 44001 USA Phone 440 985 3553 www ktmusa com KTM Canada Inc Customer Support 1375 1 Marie Victorin Saint Bruno QC J3V 6B7 Phone 450 441 4451 x 4250 www ktmcanada com 2 7 Operating noise warning This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased significantly through use Otherwise the owner may become s...

Page 20: ...emoval or puncturing of the main silencer baffles header pipes or any other components which conduct exhaust gases 2 Removal or puncturing of parts of the intake system 3 Lack of proper maintenance 4 Replacing moving part of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufac turer 2 10 Safe operation Danger Danger of accidents Danger arising f...

Page 21: ...creased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and meets the legal requirements In the interest of your own safety KTM recommends that you only operate the vehicle while wearing protective clothing 2 12 Work rules Special tools are necessary for some of the w...

Page 22: ...It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual contains use ful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to en...

Page 23: ...nd auxiliary substances such as fuel and lubricants as specified in the Owner s Manual 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or recommended by KTM and have them installed by an authorized KTM workshop KTM accepts no liability for other products and any resulting damage or loss Certain spare parts and accessory products are...

Page 24: ... these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained in the manual may depict special equipment In the interest of clarity some components may be shown disassembled or may not be shown at all It is not always necessary to disassem ble the component to perform the activity in question Please follow the instructions in the text 3 6 Customer ...

Page 25: ...23 ...

Page 26: ...4 VIEW OF VEHICLE 24 4 1 View of vehicle front left side vehicle differs slightly from photo B01858 10 ...

Page 27: ...p 38 2 Clutch lever p 32 3 Tool set p 43 4 Grab handles p 44 5 Luggage rack plate p 44 6 Seat lock p 43 7 Passenger footrests p 45 8 Center stand p 47 9 Rider footrests p 73 10 Shift lever p 45 11 Side stand p 46 12 Engine oil level viewer 13 Fuel cocks p 41 ...

Page 28: ...4 VIEW OF VEHICLE 26 4 2 View of vehicle rear right side vehicle differs slightly from photo B01859 10 ...

Page 29: ...itch p 33 2 Filler cap 3 Ignition steering lock p 37 4 Electric starter button p 37 5 Emergency OFF switch p 36 6 Throttle grip p 33 7 Hand brake lever p 32 8 Storage compartment 9 Cooling system compensating tank 10 Foot brake lever p 75 ...

Page 30: ... The chassis number 1 is stamped on the bottom right of the frame behind the steering head The chassis number is also shown on the type label 5 2 Type label B01862 10 Type label USA 1 is affixed to the frame behind the steering head at the top right ...

Page 31: ...01 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place Use the orange programming key to activate and deactivate the black ignition key Keep the orange programming key in a safe place it must only be used for learning and programming functions ...

Page 32: ...RIAL NUMBERS 30 5 4 Engine number S00261 10 The engine number 1 is stamped on the right side of the engine 5 5 Fork part number S00306 10 The fork part number 1 is stamped on the inner side of the fork stub ...

Page 33: ...5 SERIAL NUMBERS 31 5 6 Shock absorber part number S00361 10 Option With EDS The shock absorber part number 1 is shown on a sticker applied to the shock absorber case below the spring ...

Page 34: ...self adjusting 6 2 Hand brake lever S00215 10 The hand brake lever 1 is fitted on the right side of the handlebar The hand brake lever is used to activate both the front brake and rear brake at the same time Info When the Offroad ABS mode is switched on only the front brake is activated When ABS is switched off only the front brake is activated ...

Page 35: ... 6 4 Switch on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left side of the handlebar S00224 10 Overview of the left combination switch 1 Light switch p 34 2 Hazard warning flasher switch p 34 3 Menu switch p 35 4 Turn signal switch p 35 5 Horn button p 36 ...

Page 36: ... 4 3 Hazard warning flasher switch 602606 10 The hazard warning flasher switch 1 is fitted on the combination switch on the left The hazard warning flasher is used to indicate emergency situations Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off Only keep the hazard warning flasher activated as ...

Page 37: ... signal switch S00217 10 The turn signal switch 1 is fitted on the combination switch on the left Possible states Turn signal off Press the turn signal switch Turn signal left on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Turn signal right on Turn signal switch pressed to the right The turn signal switch returns automatical...

Page 38: ...right side of the handlebar 6 5 1 Emergency OFF switch S00220 10 The emergency OFF switch 1 is fitted on the right side of the handlebar Possible states Emergency OFF switch off In this position the ignition circuit is interrupted a running engine stops and a non running engine cannot be started A message appears on the matrix display Emergency OFF switch on This position is required for operation...

Page 39: ...le clamp Info The ignition may only be switched on using a black ignition key With the orange programming key you can activate or deactivate the black ignition key Possible states Ignition off OFF In this position the ignition circuit is interrupted a run ning engine stops and a non running engine will not start The black igni tion key can be removed Ignition on ON In this position the ignition ci...

Page 40: ...Never attach multiple ignition keys to a single key ring this may cause mutual interference A lost black ignition key must be deactivated to prevent unauthorized persons from operat ing the vehicle The black ignition keys are activated when delivered Another two spare ignition keys key number on the KEYCODECARD can be ordered from an authorized KTM workshop they need to be activated for use 6 8 So...

Page 41: ... must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel properly in a suitable canister and keep a...

Page 42: ...breakage To take pressure off of the ignition key push down on the filler cap Damaged igni tion keys must be replaced Turn ignition key 2 clockwise Fold open filler cap 3 6 10 Closing the filler cap S00352 10 Fold down filler cap 1 Turn ignition key 2 clockwise ...

Page 43: ...mediately clean contaminated areas on the skin with soap and water Remove ignition key 2 and close cover 3 6 11 Fuel cocks G00588 10 A fuel cock 1 is located on each side of the fuel tank Info The fuel cocks must always be open during operation The fuel cocks are only closed to remove the fuel tank Possible states Fuel cocks are closed A level equalization cannot take place and fuel cannot flow ou...

Page 44: ... Opening the storage compartment S00385 10 Press button 1 in the direction of the arrow and lift the cover at the same time 6 13 Closing the storage compartment S00385 11 Press down cover 1 until the lock engages audibly ...

Page 45: ... lock 602614 10 Option With EDS The seat lock 1 is located on the left side of the vehicle It can be unlocked using the ignition key 6 15 Tool set 602615 10 The tool set 1 is located in the storage compartment under the seat ...

Page 46: ... The luggage rack plate 1 is located behind the seat The base plate of a luggage system optional can be attached to the luggage rack plate The luggage rack plate may not be loaded with more than the specified weight Maximum permissible load on luggage rack plate 8 kg 18 lb Info Note the information provided by the luggage manufacturer ...

Page 47: ...footrests can be folded up and down Possible states Passenger footrests folded up For operation without a passenger Passenger footrests folded down For operation with a passenger 6 19 Shift lever 602629 10 The shift lever 1 is fitted on the left side of the engine ...

Page 48: ...ed for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety start system see the instructions in the Stopping parking chapter Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when riding the motorcycle The s...

Page 49: ...6 CONTROLS 47 6 21 Center stand Option Center stand 602619 10 In addition to the side stand the vehicle is equipped with a center stand 1 ...

Page 50: ...strument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combina tion instrument Test The segment display the indicator lamps and the tachometer are briefly activated for a function test The welcome text and information on the next service p 53 appear on the matrix dis play Info If the battery was disconnected the time a...

Page 51: ...eneral warning lamp lights up among the indicator lamps p 50 the corre sponding message appears in the matrix display The Set button is used to confirm receipt of the information and the message is cleared Messages appear 10 s 7 4 Segment display 401854 10 1 Fuel level 2 Time 3 Unit for the speedometer 4 Gear display 5 Speed 6 Drive Mode p 182 7 Coolant temperature 8 Set load status only with EDS ...

Page 52: ...play The left turn signal lamp flashes green simultaneously with the turn signal The left turn signal is switched on The idle indicator lamp lights up green The transmission is shifted to idle The right turn signal lamp flashes green simultaneously with the turn signal The right turn signal is switched on The engine warning lamp lights up flashes yellow The engine control unit has detected a fault...

Page 53: ...ow Switch off the engine immediately Contact an authorized KTM workshop Engine oil level The engine oil level is too low Check the engine oil level and correct it Tire air pressure The tire pressure is incorrect or the system has failed Check the tire pressure Lighting system Lights up if an element of the lighting system has failed Change the faulty light or visit an authorized KTM workshop Cooli...

Page 54: ... or lights up when the transmission should be shifted In the Shift Light menu the engine speed for the shift warning light can be set The shift warning light flashes over RPM1 and lights up permanently over RPM2 Info In 6th gear the shift warning light is deactivated when the engine is warm and ODO 1000 km Engine oil temperature 35 C 95 F ODO 1 000 km 620 mi The shift warning light flashes RPM1 Th...

Page 55: ...e found in the service schedule 7 9 Matrix display menu 7 9 1 Favorites 401988 01 Press the UP or DOWN button until the Favorites menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button to select the menu item and activate it with the SET but ton Pressing the BACK button twice always opens the Favorites menu In the Favorites menu you can directly open ...

Page 56: ...e range with the fuel reserve Press and hold the button for 3 5 seconds All entries in the Trip 1 menu are cleared 7 9 3 Trip 2 401825 01 Press the UP or DOWN button until the Trip 2 menu appears on the matrix display Trip 2 shows the distance since the last reset such as between two refueling stops Trip 2 runs continuously and counts the distance up to 9999 Ø Speed 2 indicates the average speed b...

Page 57: ... the battery voltage Oil Temp indicates the engine oil temperature 7 9 5 TPMS optional 401845 01 Press the UP or DOWN button until the TPMS menu appears on the matrix display Guideline Tire air pressure solo with passenger full payload Front with cold tires 2 4 bar 35 psi Rear with cold tires 2 9 bar 42 psi The TPMS menu displays the tire pressure of the front and rear tires Front indicates the ti...

Page 58: ...OWN button to select the menu Press the SET button to set the menu for quick selection In the Set Favorites menu the Favorites menu can be configured 7 9 7 Settings 401841 01 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Setting for units or various values are made in the Settings menu So...

Page 59: ...on to navigate through the warnings In the Warnings menu warnings that occurred are displayed and stored until they are no longer active 7 9 9 Heat Grip optional 401838 01 Press the UP or DOWN button until the Heat Grip menu appears on the matrix display Pressing the SET button opens the menu Use the UP or DOWN button to navigate through the menu Use the SET button to select a heating level or to ...

Page 60: ...ontrols the front wheel The rear wheel is not controlled by ABS and may block during braking maneuvers When the Road ABS mode is enabled the brakes are also applied to the rear wheel when the front brake is activated ABS can intervene on both wheels 7 9 11 Load 401833 01 Condition Model with EDS The vehicle is stationary Engine is running Press the UP or DOWN button until the Load menu appears on ...

Page 61: ...isplay Pressing the SET button opens the menu Use the UP or DOWN button to navigate through the menu The SET button can be used to select engine and traction control settings that are coordinated with each other SPORT homologated performance with very direct response the traction control allows greater slip on the rear wheel STREET homologated performance with very direct response the traction con...

Page 62: ...7 COMBINATION INSTRUMENT 60 7 9 14 Menu overview 401989 01 ...

Page 63: ... KTM start screen Menu buttons Favorites Trip 1 Trip 2 General Info TPMS optional Set Favorites Settings Warnings only active if there are messages Heat Grip optional MTC ABS Load model with EDS Damping model with EDS Drive Mode ...

Page 64: ... language The menu languages are English German Italian French and Spanish 7 9 16 Distance 401842 11 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Distance is highlighted in black on the matrix dis play Pressing the SET button again sets the unit of measu...

Page 65: ...isplay Pressing the SET button again sets the unit of measure Select C or F for the temperature indicator 7 9 18 Volume 401842 13 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Volume is highlighted in black on the matrix dis play Pressing the SET button a...

Page 66: ...re Select bar or psi for the tire pressure display 7 9 20 Clock Date 401990 01 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Clock Date is highlighted in black on the matrix dis play Pressing the SET button again opens the menu Use the UP or DOWN button t...

Page 67: ...on again sets the unit of measure Select one of the available consumption displays 7 9 22 DRL 401842 17 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until DRL is highlighted in black on the matrix display Pressing the SET button again switches daytime running ...

Page 68: ...button to select the function Use the SET button to set the engine speed for the shift warning light When the engine speed reaches RPM 1 the shift warning light flashes When the engine speed reaches RPM 2 the shift warning light lights up continuously Switch the Shift Light function on or off 7 9 24 Quick Shift 401842 20 Condition The vehicle is stationary Press the UP or DOWN button until the Set...

Page 69: ...or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Heat Grips is highlighted in black on the matrix dis play Pressing the SET button again switches the heat grips menu on or off Switch the heat grips menu on and off ...

Page 70: ...at to the fuel tank at the recesses 1 and push the driver s seat down and forward at the same time 401679 10 Alternative 2 Attach the driver s seat to the fuel tank at the recesses 1 and push the driver s seat up and forward at the same time Finally check that the driver s seat is correctly mounted Finishing work Mount the passenger seat p 104 ...

Page 71: ...he handlebar position x Warning Danger of accidents Handlebar breakage If the handlebar is bent or straightened it will cause material fatigue and the handlebar can break Always replace handlebar 308080 01 Remove screws 1 Remove the handlebar clamps Remove the handlebar and lay it to one side Info Protect the motorcycle and its attachments against damage by covering them Do not bend the cables and...

Page 72: ...ebar supports evenly Position the handlebar Info Make sure cables and wiring are positioned correctly Position the handlebar clamps Mount and evenly tighten screws 1 Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft 8 4 Adjusting the wind shield S00344 10 Release clamping lever 1 by pulling in the direction of the arrow ...

Page 73: ...8 ERGONOMICS 71 S00345 01 Move the wind shield in the required position S00344 11 Lock clamping lever 1 by pushing in the direction of the arrow ...

Page 74: ...ew counterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Do not make any adjustments while riding 8 6 Adjusting the basic position of the hand brake lever S00243 10 Adjust the basic position of the hand brake lever to your hand size by turning adjusting wheel 1 Info Pu...

Page 75: ... two positions Possible states Rider footrests low A Rider footrests high B 8 8 Adjusting the footrests x Info The operations are the same for the left and right sides 602623 10 Remove cotter pin 1 with washer 2 Remove pin 3 of the rider footrest Take off the rider footrest 4 with the spring ...

Page 76: ...ONOMICS 74 602624 10 Remove screws 5 602625 01 Adjust the footrest bracket to the desired position 602624 10 Mount and tighten screws 5 Guideline Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 ...

Page 77: ...d in front of the right footrest The rear brake is activated using the foot brake lever 8 10 Adjusting the basic position of the foot brake lever x Warning Danger of accidents Brake system failure If there is no free travel on the foot brake lever pressure builds up on the rear brake circuit The rear brake can fail due to over heating Adjust the free travel on foot brake lever according to specifi...

Page 78: ...rn ball joint 4 accordingly Info The range of adjustment is limited The screw must be screwed into the ball joint by at least 5 turns Hold ball joint 4 and tighten nut 2 Guideline Remaining chassis nuts M6 10 Nm 7 4 lbf ft Mount and tighten screw 3 Guideline Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Attach spring 1 ...

Page 79: ... distance A between the upper edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever x p 77 8 12 Adjusting the basic position of the shift lever x 602787 10 Remove screw 1 and take off shift lever 2 ...

Page 80: ...er on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure Mount and tighten the screw Guideline Screw shift lever M6 10 Nm 7 4 lbf ft Loctite 243 ...

Page 81: ...f crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle Warning Danger of accidents Uncontrollable handling characteristic due to non approved and or non recommended tires wheels Only tires wheels approved by KTM and with the correspondi...

Page 82: ...andover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomics chapter Get used to handling the motorcycle on a suitable piece of land before making a longer trip Try also to ride as slowly as possible and in a standing position to get a better feeling for the motorcycle Hold the handlebar f...

Page 83: ...ecure suitcase and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Unstable handling characteristics at high speed Adapt your speed according to your payload Ride more slowly if your motorcycle is loaded with cases or other baggage Maximum speed with luggage 150 km h 93 2 mph Warning Danger of accidents Risk of breakage of suitcase system If you have fitted s...

Page 84: ... A hot exhaust system can burn baggage Fasten your baggage in such a way that it cannot be burned or singed by the hot exhaust system If you are carrying baggage make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distri bution between the front and rear wheels Do not exceed the maximum permitted total weight and the axle loads Guideline Maximum pe...

Page 85: ...135 Check the front brake linings p 134 Check the rear brake linings p 138 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 179 Check the chain for dirt p 105 Check the chain tension p 107 Check the tire condition p 149 Check the tire air pressure p 150 Check the spoke tension p 151 Check the settings of all controls and ensure that they can be...

Page 86: ...e damaged Never operate the vehicle with a discharged battery or without a battery Note Engine failure High engine speeds in cold engines have a negative effect on the service life of the engine Always warm up the engine at low engine speeds 602607 01 Press the emergency OFF switch to the position ON Switch on the ignition by turning the black ignition key to the position ON After you switch on th...

Page 87: ...nsmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear the engine stops Remove the motorcycle from the center stand or side stand 10 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully 10 4 Shifting riding Warning Danger of accidents Abrup...

Page 88: ...g the minimum age of passengers Warning Danger of accidents Danger of accidents caused by dangerous driving Comply with traffic regulations and ride defensively and foresightedly to detect sources of danger early on Warning Danger of accidents Reduced road grip with cold tires On every journey take the first miles carefully at moderate speed until the tires reach operating temperature and optimal ...

Page 89: ...ehicle as usual before preparing for use Note Engine failure Unfiltered intake air has a negative effect on the service life of the engine Never ride the vehicle without an air filter since dust and dirt can get into the engine and result in increased wear Note Engine failure Overheating of engine If the coolant temperature warning lamp lights up stop and switch off the engine Allow the engine to ...

Page 90: ...t and accelerate very carefully To shift down brake if necessary and close the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again If the engine stalls e g at a crossroads just pull the clutch lever and press the elec tric starter button You do not have to shift into neutral Switch off the engine if you ex...

Page 91: ...m and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Failure of brake system If the foot brake lever is not released the brake linings drag continuously The rear brake may fail due to overheating Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Longer stopping distance due to higher overall weight Tak...

Page 92: ...he road condi tions and your riding ability When braking release the throttle and apply the front and rear brakes at the same time Info When ABS is enabled you can achieve maximum braking power even on low grip surfaces such as sandy wet or slippery ter rain without locking of the wheels Warning Danger of accidents Locking of the wheels due to braking action of the engine Pull the clutch during em...

Page 93: ...uch as exhaust system radiator engine shock absorber and the brake system Allow these components to cool down before starting work on them Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Note Fire hazard Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive sub...

Page 94: ... the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers This discharges the battery You should therefore always switch off the engine with the ignition key the emergency OFF switch is intended for emergencies only Park the motorcycle on a firm surface Alternative 1 Swing the side stand forward with your foot as far as it w...

Page 95: ...rd Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive substances Do not place objects on the vehicle while it is still warm from being run Always let the vehicle cool first 401475 01 Switch off the engine Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over ...

Page 96: ...he fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality and cleanliness...

Page 97: ...0 Switch off the engine Open the filler cap p 39 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 215 Close the filler cap p 40 ...

Page 98: ...000 km 620 mi Read out the trouble code memory using the KTM diagnostics tool x Check the fuel pressure x Check the functioning of the electrical equipment Change the engine oil and filter clean the oil screens x p 185 Check the brake discs p 131 Check the front brake linings p 134 Check the rear brake linings p 138 Retighten the spokes x Check the spoke tension p 151 Check the rim run out x Check...

Page 99: ...nsion p 107 Check the brake lines for damage and leakage Check the brake fluid level of the front brake p 132 Check the coolant level in the compensating tank p 179 Change the air filter Clean the air filter box x Check the cables for damage and routing without sharp bends fuel tank removed x Change the spark plugs air filter removed x Check the valve clearance air filter and spark plugs removed x...

Page 100: ...t setting p 172 Final check Check the vehicle for roadworthiness and take a test ride Read out the error memory after the test ride using the KTM diagnostics tool x Check the CO adjustment with the KTM diagnostics tool x Make the service entry in the KTM DEALER NET and in the Service and Warranty Booklet x One time interval Periodic interval ...

Page 101: ...bearing for play x Grease all moving parts e g side stand hand lever chain and check for smooth operation x Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing x Check the antifreeze x Check rectify the fluid level of the hydraulic clutch p 113 Change the hydraulic clutch fluid x Check the screws and nuts for tightness x Change the coolant x O...

Page 102: ...elected in the Damp ing menu You can choose from SPORT STREET and COMFORT 12 2 Load Option With EDS 401833 01 Different vehicle loading states can be selected in the Load menu A selection can be made between one person operation one person operation with luggage two person oper ation and two person operation with luggage The load mode selected last is displayed on the right in the segment display ...

Page 103: ...ectronic Damping System can be used to tune the suspension individually without the use of tools Always adapt the suspension to your riding style and the payload In the Load menu the suspension can be set to the payload In the Damping menu the damping behavior of the suspension can be set ...

Page 104: ...nter stand The center stand or the frame may become damaged and the motorcycle may fall over Pull the motorcycle up onto the center stand at the grab handles 602633 10 Stand to the left of the vehicle Hold the handlebar with your left hand and push the center stand onto the ground with your right foot Put your entire weight on arm 1 of the center stand while pulling the vehicle up at the left grab...

Page 105: ...off of the center stand activate the front brake to stop the vehi cle from rolling away Check that the center stand is folded all the way up 13 3 Removing the passenger seat G00574 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the front of the passenger seat pull it toward the tank and remove it upward Remove the ignition key ...

Page 106: ...toward the rear Insert locking pin 1 into the lock housing and push down the front of the passenger seat until the locking pin engages with a click Check that the passenger seat is correctly mounted 13 5 Removing the driver s seat Preparatory work Remove the passenger seat p 103 G00575 10 Main work Raise the rear of the driver s seat Detach the front of the driver s seat and remove it ...

Page 107: ...tank at the desired seat position A or B and push the driver s seat forward while lowering it at the rear Finally check that the driver s seat is correctly mounted Finishing work Mount the passenger seat p 104 13 7 Checking for chain dirt 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 106 ...

Page 108: ...and grease and clean them with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info The service life of the chain depends largely on its maintenance 400725 01 Clean the chain regularly Rinse off loose dirt with a soft jet of water ...

Page 109: ... cases If the chain is too loose however it may fall off the engine sprocket or rear sprocket and block the rear wheel or damage the engine Ensure that the chain tension is correct and adjust it if necessary 401664 10 Place the motorcycle onto the side stand Shift the transmission to idle In the area in front of the chain guide push the chain up and determine chain ten sion A Info The upper part o...

Page 110: ... bearings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the chain or the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the engine sprocket or rear sprocket and block the rear wheel or damage the engine Ensure that the chain tension is correct and adjust it if necess...

Page 111: ... and right chain adjusters 4 are in the same position in relation to reference marks C The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are resting against adjusting screws 3 Tighten nut 1 Guideline Nut rear wheel spindle M...

Page 112: ...tory work Option Center stand Raise the vehicle with the center stand p 102 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the power set x Info The rear sprocket engine sprocket and chain should always be changed together ...

Page 113: ...f the chain Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance B at the longest chain section 272 mm 10 71 in If distance B is greater than the specified measurement Change the power set x Info When the chain is replaced the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn sprockets ...

Page 114: ...liding guard Change the chain sliding guard x Check the chain sliding guard for tightness If the chain sliding guard is loose Tighten the chain sliding guard Guideline Screw chain sliding guard M5 5 Nm 3 7 lbf ft 401670 01 Check the chain guide for wear If the chain guide is worn Change the chain guide x Check the chain guide for tightness If the chain guide is loose Tighten the chain guide ...

Page 115: ...ith increasing wear of the clutch lining disc Do not use brake fluid S00270 10 Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Check the fluid level Fluid level below top edge of container 4 mm 0 16 in If the coolant level does not meet specifications Correct the fluid level of the hydraulic clutch Hydraulic fluid 15 ...

Page 116: ...n Center stand Raise the vehicle with the center stand p 102 400738 11 Main work Place a load on the rear of the vehicle The front wheel is not in contact with the ground Move the handlebar to the straight ahead position Move the fork legs back and forth in the direction of travel Play should not be detectable on the steering head bearing If there is no detectable play Adjust the steering head bea...

Page 117: ...ving the bottom triple clamp cover 202248 12 Remove screws 1 Plug out the horn Remove the triple clamp cover 2 13 15 Installing the bottom triple clamp cover x 202248 13 Position the triple clamp cover 1 Plug in the horn Mount and tighten screws 2 Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft ...

Page 118: ...13 SERVICE WORK ON THE CHASSIS 116 13 16 Removing the front side cover G00576 10 Remove screw 1 G00577 10 Remove screws 2 Remove side cover 3 Repeat the operation on the opposite side ...

Page 119: ...E CHASSIS 117 13 17 Installing the front side cover G00578 10 Position the side cover in the A area under the tank cover 307818 10 Attach catch 1 and bracket 2 of the side cover to the fuel tank and position the side cover ...

Page 120: ...8 lbf ft G00577 11 Mount and tighten screws 4 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Repeat the operation on the opposite side 13 18 Removing the mask spoiler x Preparatory work Remove the passenger seat p 103 Remove the driver s seat p 104 Remove the front side cover p 116 Remove the tank cover p 124 ...

Page 121: ...13 SERVICE WORK ON THE CHASSIS 119 G00581 10 Main work Remove screw 1 G00582 10 Remove screw 2 602638 10 Loosen holding lug 3 from the inside cover ...

Page 122: ...20 G00584 10 Remove the mask spoiler laterally from the supports G00585 10 Pull the mask spoiler upward from bracket 4 G00586 10 Detach connector 5 Remove the mask spoiler with the turn signal Repeat the operation on the opposite side ...

Page 123: ...CE WORK ON THE CHASSIS 121 13 19 Installing the mask spoiler x G00586 11 Main work Plug in connector 1 G00585 11 Position the mask spoiler in bracket 2 Info Ensure that the turn signal cable is placed correctly ...

Page 124: ...N THE CHASSIS 122 G00584 11 Press the mask spoiler laterally into the supports G00583 10 Position holding lug 3 in the drill hole G00582 11 Mount and tighten screw 4 Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft ...

Page 125: ...ation on the opposite side Finishing work Install the tank cover p 126 Install the front side cover p 117 Mount the driver s seat p 105 Mount the passenger seat p 104 13 20 Removing the front fender S00356 10 Remove holder 1 from the front fender Remove screws 2 Remove the fender in a forward direction Info Pay attention to the brake lines ...

Page 126: ...ke lines are placed Mount and tighten screws 1 Guideline Screw fender M5x12 3 5 Nm 2 58 lbf ft Mount holder 2 with the brake line on the fender 13 22 Removing the tank cover Preparatory work Remove the passenger seat p 103 Remove the driver s seat p 104 Remove the front side cover p 116 202565 10 Main work Remove screw 1 Remove screw 2 ...

Page 127: ...13 SERVICE WORK ON THE CHASSIS 125 202566 10 Remove screw 3 Remove screw 4 G00579 10 Remove screw 5 G00580 10 Raise the tank cover at the rear and remove it in a forward direction ...

Page 128: ... Position the tank cover Info Note the sealing lip Mount and tighten screw 1 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft 202565 11 Mount and tighten screw 2 Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw 3 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft ...

Page 129: ...ver part M6 6 Nm 4 4 lbf ft Mount and tighten screw 5 Guideline Screw cover part M5x12 3 5 Nm 2 58 lbf ft Finishing work Install the front side cover p 117 Mount the driver s seat p 105 Mount the passenger seat p 104 13 24 Removing the wind shield 202388 10 Remove screws 1 and wind shield 2 ...

Page 130: ...13 SERVICE WORK ON THE CHASSIS 128 13 25 Installing the wind shield 202388 11 Position wind shield 1 Mount and tighten screws 2 Guideline Screw wind shield M5 3 5 Nm 2 58 lbf ft ...

Page 131: ... air pressure differ ent brake linings etc the ABS will not function optimally Optimal function ing of the ABS is only ensured if the brake system only contains spare parts and tires that have been approved and or recommended by KTM Service work and repairs must be performed properly Your authorized KTM workshop will be glad to help The ABS is a safety system that prevents locking of the wheels wh...

Page 132: ...erates with two independent brake circuits front and rear brakes When the ABS control unit detects a locking tendency in a wheel ABS begins regulating the brake pressure The regulating process causes a slight pulsing of the hand and foot brake levers ABS lamp 3 must light up after the ignition is switched on and go out after starting off If it does not go out after starting off or if it is lit whi...

Page 133: ...kness of the front and rear brake discs at multiple points on each brake disc to ensure it is at least thickness A Info Wear will reduce the thickness of the brake disc at the contact surface 1 of the brake linings Brake discs wear limit Front 4 mm 0 16 in Rear 4 5 mm 0 177 in If the brake disc thickness is less than the specified value Change the brake disc Check the front and rear brake discs fo...

Page 134: ...d of the front and rear brake according to the service schedule Your authorized KTM workshop will be glad to help S00269 10 Move the brake fluid reservoir mounted on the handlebar to a horizontal position Check the brake fluid level in the brake fluid reservoir 1 If the brake fluid has dropped below marking MINA Add front brake fluid x p 132 14 4 Adding front brake fluid x Warning Danger of accide...

Page 135: ... fluid of the front and rear brake according to the service schedule Your authorized KTM workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake...

Page 136: ...ake fluid immediately with water 14 5 Checking the front brake linings Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorized KTM workshop will be glad to help Note Danger of accidents Reduced braking efficiency caused by damaged brake discs If the brake linings are not changed in time the steel brake lining carrier...

Page 137: ...brake fluid level Warning Danger of accidents Failure of the brake system If the brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of t...

Page 138: ...em and do not continue riding Your authorized KTM workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and goggles If brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consult a physician immediately Warning D...

Page 139: ...t designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Option Center stand Raise the vehicle with the center stand p 102 Check the rear brake linings p 138 S00359 10 Main work Remove screw cap 1 with membrane 2 Add brake fluid to the MAX mark A Brake fluid DOT 4 DOT 5 1 p 213...

Page 140: ...d brake discs If the brake linings are not changed in time the steel brake lining carriers grind on the brake disc The braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly S00292 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings x Check th...

Page 141: ...el is not in contact with the ground Remove screw 1 and pull wheel speed sensor 2 out of the hole S00363 10 Remove screws 3 from both brake calipers Press back the brake linings with a light lateral tilting of the brake calipers on the brake disc Pull the brake calipers carefully back from the brake discs and hang them to one side Info Do not pull the hand brake lever when the brake caliper has be...

Page 142: ...amp Remove screw 4 Warning Danger of accidents Reduced braking efficiency due to damaged brake discs Always lay down the wheel in such a way that the brake discs are not dam aged Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed S00316 10 Remove spacers 6 ...

Page 143: ...g for damage and wear If the wheel bearing is damaged or worn Change the wheel bearing x Clean and grease the shaft seal rings 1 and contact surface A of the spacers Long life grease p 218 S00339 10 Insert the wide spacer 2 on the left in the direction of travel Info The arrow B indicates the direction of travel of the front wheel The ABS sensor wheel is on the left hand side when looking in the d...

Page 144: ...front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased S00363 11 Position the brake calipers and check that the brake linings are seated correctly Mount screws 5 on both brake calipers but do not tighten yet Operate the hand brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Fix the hand brake lever in the activated posi tion The b...

Page 145: ...m 7 4 lbf ft Option Center stand Remove the vehicle from the center stand p 102 S00364 11 Pull the front brake and compress the fork forcefully a few times The fork legs straighten Tighten screws 8 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel x Preparatory work Option Center stand Raise the vehicle with the center stand p 102 ...

Page 146: ...5 10 Main work Press the brake caliper by hand on to the brake disc in order to press back the brake pistons S00277 10 Remove screw 1 and pull wheel speed sensor 2 out of the hole S00276 10 Remove nut 3 Remove chain adjuster 4 ...

Page 147: ...he rear wheel withdraw the wheel spindle Take the rear wheel out of the swing arm Info Do not operate the foot brake when the rear wheel is removed Remove the spacer 7 15 4 Installing the rear wheel x Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warn...

Page 148: ... life grease p 218 Clean and grease the thread of the wheel spindle and nut Long life grease p 218 Mount the rubber dampers and rear sprocket carrier in the rear wheel Place the rear wheel in the swingarm and bring the brake disc on the brake caliper into contact S00287 10 Mount wheel spindle 2 but do not push it in all the way Push the rear wheel as far forward as possible and place the chain on ...

Page 149: ...reference marks B Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased S00289 10 Insert wheel speed sensor 6 into the hole Mount and tighten screw 7 Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point 15 5 Checking the rear hub rubber dampers x Info The eng...

Page 150: ... are damaged or worn Change all rubber dampers in the rear hub S00291 10 Lay the rear wheel on a workbench with the rear sprocket facing upwards and insert the wheel spindle in the hub Check the rear sprocket play A Info Measure the play on the outside of the rear sprocket Play in rubber dampers rear wheel 5 mm 0 2 in If clearance A larger than the specified value Change all rubber dampers in the ...

Page 151: ...ontrollable handling characteristic due to non approved and or non recommended tires wheels Only tires wheels approved by KTM and with the corresponding speed index should be used Warning Danger of accidents Reduced road grip with new tires New tires have a smooth rolling surface and therefore cannot provide full road grip The entire rolling surface must be rough ened in the first 200 kilometers 1...

Page 152: ...tires Info The tire s date of manufacture is usually part of the tire markings and is indi cated by the last four digits of the DOT marking The first two digits refer to the week of manufacture and last two digits refer to the year of manufacture KTM recommends that the tires be changed after 5 years at the latest regard less of the actual state of wear If a tire is more than five years old Change...

Page 153: ...rrect the tire pressure Mount the dust cap 15 8 Checking spoke tension Warning Danger of accidents Instable handling due to incorrect spoke tension Ensure that the spoke tension is correct Your authorized KTM workshop will be glad to help Info A loose spoke can easily cause lateral or radial runout on the wheel More spokes loosen in a short period If the spokes are too tight they can break due to ...

Page 154: ...he frequency of the sound is a function of the spoke length and spoke diame ter If spokes of the same length and diameter vibrate with a different tone this is an indication that the spoke tensions differ You should hear a high note If the spoke tension differs Correct the spoke tension x ...

Page 155: ...nfo Note the legal regulations regarding the daytime running light 16 2 Removing the battery x Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated r...

Page 156: ...passenger seat p 103 Remove the driver s seat p 104 S00373 10 Main work Pull locking mechanism 1 in the direction of the arrow Fold open cover 2 S00375 10 Disconnect negative cable 3 of the battery Disconnect the positive cable 4 of the battery Take the battery and battery case 5 out of the battery compartment ...

Page 157: ...ts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safety equipment may be damaged Never operate the vehicle with a discharged battery or without a battery S00375 11 Main work Insert the battery into battery case ...

Page 158: ... negative cables 3 Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft 202567 10 Fold down cover 4 and let it lock by pushing down lightly Finishing work Mount the driver s seat p 105 Mount the passenger seat p 104 Set the time and date ...

Page 159: ...nts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Warning Environmental hazard The battery contains elements that are harmful to the environment Do not discard batteries with the household waste Dispose of faulty batteries in an environmentally compatible manner Give the battery to your authorized KTM dealer or dispose of it at a collect...

Page 160: ...y must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged and sulfate destroying the battery The battery is maintenance free i e the acid level does not have to be checked If the battery is not charged using the KTM battery charger the battery must be removed for charging Otherwise overvoltage may damage electronic components C...

Page 161: ...y charger to test the open circuit voltage and start potential of the battery and to test the alternator With this device you cannot overcharge the battery Info Charge the battery with a maximum of 10 of the capacity specified on the bat tery housing Switch off and disconnect the battery charger after charging Guideline The charging current charging voltage and charging time must not be exceeded C...

Page 162: ... both negative cables 3 Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft 202567 10 Fold down cover 4 and let it lock by pushing down lightly Finishing work Mount the driver s seat p 105 Mount the passenger seat p 104 Set the time and date ...

Page 163: ...aded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 103 Remove the driver s seat p 104 S00376 10 Main work Remove screws 1 Raise rear fairing 2 slightly ...

Page 164: ...urned out fuse wire A A reserve fuse 5 is located in the starter relay The main fuse protects all power consumers of the vehicle Install a new main fuse Fuse 58011109130 p 207 Check that the electrical equipment is functioning properly Mount protection covers Tip Insert a new spare fuse into the starter relay to have it available when needed ...

Page 165: ...the time and date 16 6 Changing the fuses in the fuse box Warning Fire hazard The electrical system can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Switch off all power consumers and switch off the engine Remove the ...

Page 166: ...ted by a burned out fuse wire A Remove the defective fuse Guideline Fuse res 10 A spare fuse Fuse res 15 A spare fuse Fuse 1 15 A power supply for control units and components Fuse 2 10 A socket ACC1 Fuse 3 25 A ABS hydraulic unit Fuse 4 40 A ABS return pump Fuse 5 not used Use spare fuses with the correct rating only Fuse 58011109110 p 207 ...

Page 167: ...ose the fuse box cover Finishing work Mount the driver s seat p 105 Mount the passenger seat p 104 16 7 Removing the headlight mask with the headlight Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 103 Remove the driver s seat p 104 Remove the front side cover p 116 Remove the tank cover p 124 Remove the mask spoiler x p 118 Remove the wind sh...

Page 168: ...16 ELECTRICAL SYSTEM 166 S00368 10 Main work Remove screws 1 Remove the headlight mask forward 602645 10 Disconnect plug 2 Place the headlight mask onto a soft cloth so that the headlight is not damaged ...

Page 169: ...ghting is functioning properly Position the headlight mask S00368 11 Mount and tighten screws 2 Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Finishing work Install the wind shield p 128 Install the mask spoiler x p 121 Install the tank cover p 126 Install the front side cover p 117 Mount the driver s seat p 105 Mount the passenger seat p 104 ...

Page 170: ...ore mounting Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 103 Remove the driver s seat p 104 Remove the front side cover p 116 Remove the tank cover p 124 Remove the mask spoiler x p 118 Remove the wind shield p 127 Remove the headlight mask with the headlight p 165 S00297 10 Main work Push headlight bulb 1 lightly into the bulb socket turn ...

Page 171: ...ight mask with the headlight p 167 Install the wind shield p 128 Install the mask spoiler x p 121 Install the tank cover p 126 Install the front side cover p 117 Mount the driver s seat p 105 Mount the passenger seat p 104 Check the headlight setting p 172 16 10 Changing the high beam bulb Note Damage to reflector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposite...

Page 172: ... p 118 Remove the wind shield p 127 Remove the headlight mask with the headlight p 165 S00295 10 Main work Push headlight bulb 1 lightly into the bulb socket turn it all the way counterclock wise and pull it out Disconnect plug 2 S00296 10 Plug connector 2 into the new headlight bulb High beam H11 socket PGJ19 2 p 207 Position headlight bulb 1 into the bulb socket and turn it all the way clockwise...

Page 173: ...lector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting B01860 10 Remove the screw on the front of the turn signal housing Carefully remove diffuser 1 Press bulb 2 carefully into the socket turn it counterclockwise by about 30 and pull it out of the socket Info Do not touch the reflector...

Page 174: ... the low beam headlight Make another mark at a distance B under the first mark Guideline Distance B 5 cm 2 in Position the vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting The light dark boundary must lie exactly on the lo...

Page 175: ...kwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 400726 11 Set the headlight to marking B Guideline The light dark boundary must lie exactly on the lower mark B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable Finishing work I...

Page 176: ...tivation procedure are invalid but can be reprogrammed in a further activation procedure 401114 10 Loss of a black ignition key second black ignition key available The following procedure deactivates all activated black ignition keys that are not included in the procedure Press the emergency OFF switch to the position ON 602649 01 Insert the orange programming key in the ignition lock Switch on th...

Page 177: ...the number of func tional black ignition keys including the orange programming key In this case it flashes twice Switch off the ignition by turning the orange programming key to the OFF position Pull out the orange programming key The lost black ignition key is deactivated The existing black ignition key is reactivated 401114 11 Loss of both black ignition keys no black ignition key available This...

Page 178: ...ge programming key All black ignition keys are deactivated Order a new black ignition key according to the key number on the KEYCODECARD and activate it To activate up to three black ignition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the ON position Switch off the ign...

Page 179: ...ignition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the ON position Immobilizer indicator lamp lights up Switch off the ignition by turning the orange programming key to the OFF position Pull out the orange programming key Insert the black ignition key in the ignition ...

Page 180: ...16 ELECTRICAL SYSTEM 178 Info After the fourth black ignition key has been activated programming is fin ished ...

Page 181: ...with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swallowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of children Condition The engine is cold The radiator is completely full 602646 10 Park the motorcycle on a horizontal surface Chec...

Page 182: ...water Warning Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swallowed contact a physician immediately Change clothing that is contaminated with coolan...

Page 183: ...648 01 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Alternative 1 Coolant p 213 Alternative 2 Coolant mixed ready to use p 213 Mount the cover of the compensating tank Finishing work Install the front side cover p 117 ...

Page 184: ...e menu You can choose from SPORT STREET RAIN and OFFROAD The drive mode selected last is displayed on the right in the segment display Info The drive mode selection has no influence on the ABS 18 2 MTC motorcycle traction control 401837 01 The traction control lowers the tightening torque in case of loss of traction in the rear wheel Depending on the traction control setting a slight slip on the r...

Page 185: ...18 ENGINE TUNING 183 Info When traction control is active the TC lamp flashes When traction control is switched off the TC lamp is lit ...

Page 186: ...ck the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper area B of the engine oil level viewer When the engine oil level is in area A of the engine oil level viewer Do not add engine oil When the engine oil level is in area B of the engine oil level viewer Engine oil can be added...

Page 187: ...urns rinse immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Preparatory work Remove the engine guard x S00333 10 Main work Stand the motorcycle on its side stand on a horizontal surface Place a suitable container under the engine...

Page 188: ...with the O ring S00335 10 Pull oil filter 4 out of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surface S00336 10 Insert oil filter 4 Lubricate the O ring of the oil filter cover Mount the oil filter cover 3 ...

Page 189: ...s 2 Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnet A and oil screen B of the oil drain plugs S00333 10 Mount and tighten oil drain plugs 1 with the magnet O rings and oil screen Guideline Oil drain plug M20x1 5 20 Nm 14 8 lbf ft ...

Page 190: ...pprox 3 0 l 3 2 qt Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 214 Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 214 Mount screw plug 5 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without ...

Page 191: ...n and do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 184 Install the engine guard x 19 3 Adding engine oil Info Too little engine oil or poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is to...

Page 192: ...n the engine oil level viewer Condition Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 214 Condition Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 214 Info In order to achieve optimal engine performance it is not advisable to mix differ ent engine oils KTM recommends changing the engine oil Mount the screw plug ...

Page 193: ...esult in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 184 ...

Page 194: ...ke fluid etc should be disposed of as stipulated in applicable regulations Info If you clean the motorcycle regularly its value and appearance will be maintained over a long period Avoid direct sunshine on the motorcycle during cleaning 401061 01 Close off the exhaust system to keep water from entering First remove coarse dirt particles with a gentle spray of water Spray very dirty areas with a no...

Page 195: ...tem to evaporate Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 106 Treat bare metal parts except for brake discs and exhaust system with corrosion inhibitor Cleaning and preserving materials for metal rubber and plastic p 217 Treat the painted ...

Page 196: ... after riding Warm water would enhance the corrosive effects of salt 401060 01 Clean the motorcycle p 192 Clean the brakes Info After EVERY trip on salted roads thoroughly wash the brake calipers and brake linings with cold water and dry carefully This should be done after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motorcycle with cold w...

Page 197: ...20 CLEANING CARE 195 Clean the chain p 106 ...

Page 198: ...e last time before taking the motorcycle out of service add fuel additive Fuel additive p 217 Refuel p 94 Clean the motorcycle p 192 Change the engine oil and filter clean the oil screens x p 185 Check the coolant fill level and antifreeze x Check the tire air pressure p 150 Remove the battery x p 153 Guideline Storage temperature of battery without direct sunshine 0 35 C 32 95 F Recharge the batt...

Page 199: ... vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing for use after storage 401059 01 Option Center stand Remove the vehicle from the center stand p 102 Recharge the battery x p 157 Install the battery x p 155 Info If the battery was disconnected the time and date must be set Perform checks and maintenance measures when preparing for use p 83 T...

Page 200: ...Recharge the battery x p 157 Check the quiescent current x Safety start system is faulty Read out the fault memory using the KTM diag nostics tool x ICU is not enabled Activate the ICU x CAN bus communication error Read out the fault memory using the KTM diag nostics tool x Fault in EFI control unit Read out the fault memory using the KTM diag nostics tool x Fault in MCU control unit Read out the ...

Page 201: ...s up ABS fuse is blown Change the fuses in the fuse box p 163 Wheel speeds of front and rear wheels differ greatly Stop switch off the ignition start again Malfunction in ABS Read out the fault memory using the KTM diag nostics tool x High oil consumption Engine oil level too high Check the engine oil level p 184 Engine oil too thin low viscosity Change the engine oil and filter clean the oil scre...

Page 202: ...haust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Piston Forged light alloy Piston ring 1 upper compression rectangular ring 1 lower compression ring 1 oil scraper ring Engine lubrication Dry sump lubrication system with three rotor pumps Primary tr...

Page 203: ...spark plug NGK LMAR7A 9 Electrode gap spark plug 0 8 0 9 mm 0 031 0 035 in Cooling Water cooling permanent circulation of coolant by water pump Cold start device Electric starter 23 2 Engine tightening torques Screw retaining bracket valve cover rear EJOT Altracs M6x10 10 Nm 7 4 lbf ft Hose clip intake flange M4 1 5 Nm 1 11 lbf ft Remaining engine screws M5 6 Nm 4 4 lbf ft Screw bearing retainer M...

Page 204: ...12 Nm 8 9 lbf ft Screw coolant connection on cylinder head M6 10 Nm 7 4 lbf ft Screw damping plate M6 10 Nm 7 4 lbf ft Loctite 243 Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw freewheel holder M6 10 Nm 7 4 lbf ft Loctite 243 Screw locking lever M6 10 Nm 7 4 lbf ft Loctite 243 Screw oil pump cover M6 10 Nm 7 4 lbf f...

Page 205: ... 1 8 5 Nm 6 27 lbf ft Step 2 14 5 Nm 10 7 lbf ft Only applies when using Hex key bit 61229025000 Screw engine case M8 18 Nm 13 3 lbf ft Screw engine console M8 20 Nm 14 8 lbf ft Loctite 243 Screw timing chain guide rail M8 15 Nm 11 1 lbf ft Loctite 243 Screw timing chain tensioning rail M8 15 Nm 11 1 lbf ft Loctite 243 Stud exhaust flange M8 10 Nm 7 4 lbf ft Oil pressure sensor M10x1 10 Nm 7 4 lbf...

Page 206: ...Nm 8 9 lbf ft Rotor screw M12x1 5 90 Nm 66 4 lbf ft Spark plug M12x1 5 15 Nm 11 1 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nut inner clutch hub M22x1 5 130 Nm 95 9 lbf ft Loctite 243 Plug timing chain tensioner M24x1 5 25 Nm 18 4 lbf ft Screw in alternator cover M24x1 5 8 Nm 5 9 lbf ft Nut primary gear M33LHx1 5 130 Nm 95 9 lbf f...

Page 207: ...3 3 3 Fuel Fuel reserve approx 3 5 l 3 7 qt Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 215 23 4 Chassis Frame Lattice frame made of chrome molybdenum steel tubing powder coated 23 4 1 Option With EDS Fork WP Suspension 4860 ROTA SPLIT Shock absorber WP Suspension 4614 WAD EDS Suspension travel Front 190 mm 7 48 in Rear 190 mm 7 48 in Brake system ...

Page 208: ...177 in Tire air pressure solo with passenger full payload Front with cold tires 2 4 bar 35 psi Rear with cold tires 2 9 bar 42 psi Secondary drive ratio 17 42 Chain 5 8 x 5 16 525 X ring Steering head angle 64 Wheelbase 1 560 mm 61 42 in Seat height unloaded 860 875 mm 860 875 in Ground clearance unloaded 220 mm 8 66 in Weight without fuel approx 212 kg 467 lb Maximum permissible front axle load 1...

Page 209: ...ee Fuse 58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Fuse 58011109140 40 A Low beam H11 socket PGJ19 2 12 V 55 W High beam H11 socket PGJ19 2 12 V 55 W Parking light LED Instrument lights and indicator lamps LED Turn signal RY10W socket BAU15s 12 V 10 W Tail light LED Brake light LED License plate lamp LED ...

Page 210: ... Fork 23 7 1 Option With EDS Fork part number 14 18 9M 24 Fork WP Suspension 4860 ROTA SPLIT Spring length with preload spacer s 393 mm 15 47 in Spring rate Medium standard 6 0 N mm 34 3 lb in Fork length 885 mm 34 84 in Air chamber length 70 20 mm 2 76 0 79 in Fork oil per fork leg 675 ml 22 82 fl oz Fork oil SAE 4 48601166S1 p 215 23 8 Shock absorber 23 8 1 Option With EDS Shock absorber part nu...

Page 211: ...chassis M5 5 Nm 3 7 lbf ft Screw brake line holder on swingarm M5 5 Nm 3 7 lbf ft Screw cable channel M5 5 Nm 3 7 lbf ft Screw cable guide wheel speed sensor rear M5 3 Nm 2 2 lbf ft Screw chain sliding guard M5 5 Nm 3 7 lbf ft Screw combination switch right M5 3 5 Nm 2 58 lbf ft Screw cover part M5x12 3 5 Nm 2 58 lbf ft Screw filler cap M5 3 Nm 2 2 lbf ft Screw foot brake lever stub M5 6 Nm 4 4 lb...

Page 212: ...5 Nm 3 7 lbf ft Screw chain guide M6 5 Nm 3 7 lbf ft Loctite 243 Screw clutch assembly M6 5 Nm 3 7 lbf ft Screw cooler retaining bracket M6 7 Nm 5 2 lbf ft Screw cover part M6 6 Nm 4 4 lbf ft Screw engine guard M6 10 Nm 7 4 lbf ft Screw exhaust clamp M6 8 Nm 5 9 lbf ft Screw foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw fuel pump ...

Page 213: ...nition lock tamper proof screw M8 25 Nm 18 4 lbf ft Loctite 243 Screw manifold holder M8 45 Nm 33 2 lbf ft Loctite 243 Screw rear footrest bracket M8 25 Nm 18 4 lbf ft Screw steering damper clamp M8 12 Nm 8 9 lbf ft Screw suitcase hook M8 20 Nm 14 8 lbf ft Screw top triple clamp M8 15 Nm 11 1 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Remaining chassis nuts M10 45 Nm 33 2 lbf ft Remaining ...

Page 214: ...59 lbf ft Thread greased Screw top shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Nut socket M18x1 4 Nm 3 lbf ft Nut swingarm pivot M19x1 5 130 Nm 95 9 lbf ft Thread greased Screw steering head top M22x1 5 50 Nm 36 9 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased Nut steering head top M28x1 0 12 Nm 8 ...

Page 215: ...Castrol RESPONSE BRAKE FLUID SUPER DOT 4 Motorex Brake Fluid DOT 5 1 Coolant Guideline Use only suitable coolant even in countries with high temperatures Using inferior antifreeze can result in corrosion and foaming Use only coolant based on ethylene glycol Mixture ratio Antifreeze protection 25 45 C 13 49 F 50 corrosion inhibitor antifreeze 50 distilled water Coolant mixed ready to use Antifreeze...

Page 216: ...d that possess the corresponding properties Fully synthetic engine oil Recommended supplier Motorex Power Synt 4T Engine oil SAE 5W 40 Standard classification JASO T903 MA p 219 SAE p 219 SAE 5W 40 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Synthetic engine oil Recommended supplier Motore...

Page 217: ...ydraulic oil that complies with the specified standard see specifications on the container and that possesses the corre sponding properties Recommended supplier Motorex Hydraulic Fluid 75 Shock absorber oil SAE 2 5 50180342S1 Standard classification SAE p 219 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that possess the correspond...

Page 218: ...eaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 219: ...r road use Guideline Recommended supplier Motorex Chainlube Road Cleaning and preserving materials for metal rubber and plastic Recommended supplier Motorex Moto Protect Fuel additive Recommended supplier Motorex Fuel Stabilizer High luster polish for paint Recommended supplier Motorex Moto Polish ...

Page 220: ...ike Grease 2000 Motorcycle cleaner Recommended supplier Motorex Moto Clean Paint cleaner and polish for high gloss and matte finishes bare metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil spray Recommended supplier Motorex Joker 440 Synthetic ...

Page 221: ...rvice intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycle engines In most motorcycles the gearbox and the clutch are lubricated with the same oil as the engine The JASO MA Stan dard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils...

Page 222: ...inings front brake checking 134 rear brake checking 138 Brake system 129 138 Brakes 89 Brakes applying 89 C Capacity coolant 205 engine oil 188 204 205 fuel 95 205 Center stand 47 Chain checking 110 checking for dirt 105 cleaning 106 Chain tension adjusting 108 checking 107 Chassis number 28 Clutch fluid level checking rectifying 113 Clutch lever 32 adjusting 72 Combination instrument 48 67 ABS 58...

Page 223: ...tes 56 Settings 56 shift warning light 52 Shift Light 66 Temp 63 TPMS 55 Trip 1 54 Trip 2 54 Volume 63 Warnings 57 Combination switch 33 Overview 33 Coolant level compensating tank checking 179 compensating tank correcting 180 Customer service 22 D Driver s seat adjusting 68 mounting 105 removing 104 E Electric starter button 37 Emergency OFF switch 36 Engine running in 80 Engine number 30 Engine ...

Page 224: ...63 G Grab handles 44 H Hand brake lever 32 basic position adjusting 72 Handlebar position 69 adjusting 69 Hazard warning flasher 34 Hazard warning flasher switch 34 Headlight daytime running light 153 headlight range adjusting 173 Headlight mask with headlight installing 167 removing 165 Headlight setting checking 172 High beam bulb changing 169 Horn button 36 I Ignition key activating deactivatin...

Page 225: ...85 Operating substances 21 Owner s Manual 20 P Parking 91 Passenger footrests 45 Passenger seat mounting 104 removing 103 Preparing for use advice on first use 79 after storage 197 checks and maintenance measures when preparing for use 83 Protective clothing 19 R Rear hub rubber dampers checking 147 Rear sprocket checking 110 Rear wheel installing 145 removing 143 Refueling fuel 94 Rider footrests...

Page 226: ...114 Steering lock 37 Stopping 91 Storage 196 Storage compartment Closing 42 Opening 42 Suspension setting 100 101 Switch on the left side of the handlebar 33 on the right side of the handlebar 36 T Tank cover installing 126 removing 124 Technical data capacities 204 chassis 205 chassis tightening torques 209 electrical system 207 engine 200 212 engine tightening torques 201 fork 208 shock absorber...

Page 227: ...bel 28 U Use definition 9 V Vehicle loading 81 raising with the center stand 102 removing from the center stand 102 View of vehicle front left 24 rear right side 26 W Warranty 21 Wind shield adjusting 70 installing 128 removing 127 Winter operation checks and maintenance steps 194 Work rules 19 ...

Page 228: ... 3213106en 3213106en 10 2013 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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